HSPS PREVENTIVE MAINTENANCE PLAN

COUNTRY: Ecuador PART NUMBER: HSPS LNP

LOCATION: PETROAMAZONAS
HSPS UNIT TAG: HSPS

RUNNING
Installation /
SR Nr. COMPONENT ACTIVITIES COMMENT MATERIALS QTY Start up / Test
1 2 3 4 5 6 7 8 9 10 11 12
Monthly Monthly Quarterly Monthly Monthly Biannual Monthly Monthly Quarterly Monthly Monthly Annual
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4

1 Operating parameters record. Suction and discharge pressure, vibration, flow rate record. Applicable 1 1 1 1 1 1 1 1 1 1 1 1
HSPS SYSTEM
2 Visual inspection & general cleaning. Applicable 1 1 1 1 1 1 1 1 1 1 1 1

3 Check torque losses in bolts and correct if it is necessary. Applicable 1 1 1 1

SKID
4 Check leveling and aligment. Applicable 1

5 Check and monitoring vibrations in front and rear bearings / vertical, horizontal and axial way. Applicable 1 1 1 1 1 1 1 1 1 1 1 1

6 Check and monitoring of temperatures in bearings windings and enclosure. Applicable 1 1 1 1 1 1 1 1 1 1 1 1

7 Check anchor bolt torque and correct them. Applicable 1 1 1

8 Ampere load reviewing & record Applicable 1 1 1 1 1 1 1 1 1 1 1 1

9 Check fan conditions or ventilation system, and clean them if it is necessary. Applicable 1 1 1 1 1 1 1 1 1 1 1 1

10 Check coupling conditions and coupling grease conditions. Applicable Long term falk grease 14 oz 1 1 1
ELECTRIC MOTOR & Check grease condition in bearings , drain and replace if necessary according to the manufacturer High temperature grease for
11 Applicable 1 1 1 1 1
COUPLING recommendations. motor bearings
Check oil bearing conditions , drain and replace if necessary according to the manufacturer
12 Applicable Motor sleeve bearings oil 1 1
recommendations.
13 Remove and clean the filter. Clean accumulated grease deposits from the fan housing. Not Applicable 1 1

14 Replace motor air filter Not Applicable Dust and particles filter 1 1 1

15 Check RTD's conditions and functionality. Applicable 1 1

Complementary
16 Check isolation conditions. 1 1
activity
Complementary
17 Harmonic analysis on power line. 1 1
activity
18 Oil level inspection. Not Applicable 1 1 1 1 1 1 1 1 1 1 1 1

19 Oil replacement Not Applicable Synthetic oil 2 1 1 1 1

20 Breather replacement. Not Applicable Silica gel breather 1 1 1

21 Check vibrations in front and rear bearings / vertical, horizontal and axial way. Applicable 1 1 1 1 1 1 1 1 1 1 1 1

22 THRUST CHAMBER Check and monitoring of temperatures in bearings. Applicable 1 1 1 1 1 1 1 1 1 1 1 1

23 Check functionality of grease injection device. Not Applicable 1 1 1 1 1 1 1 1 1 1 1 1

24 Automatic grease supplier replacement Applicable Automatic grease suppplier 1 1

25 Check and correct alignment with laser alignment tool. Applicable 1

26 Check anchor bolt torque and correct them. Applicable 1

27 Check leaks Not Applicable 1 1 1 1 1 1 1 1 1 1 1 1

28 Check oil level. Not Applicable 1 1 1 1 1 1 1 1 1 1 1 1

29 Drain and replace oil filter. Not Applicable Oil filter 1 1

30 Drain and change oil. Not Applicable 1

OIL COOLER SYSTEM
31 Check / Replace silica gel breather Not Applicable 1 1

32 Check instrumentation conditions. Not Applicable 1

33 Check and clean fan. Not Applicable 1

34 Check and clean oil pump. Not Applicable 1

35 Flushing. Be sure the pressure is at least one atmosphere higher than the stuffing box. Applicable 1 1 1 1

36 MECHANICAL SEAL Quenching. Be sure the steam or water is not being directed into the bearing case. Not Applicable 1

Complementary
37 Mechanical seal replacement Mech Seal 2100 1 1
activity
38 Check vibrations in front and rear bearings / vertical, horizontal and axial way. Applicable 1 1 1 1 1 1 1 1 1 1 1 1

39 Check and monitoring of temperatures in housing. Applicable 1 1 1 1 1 1 1 1 1 1 1 1

PUMPS
40 Check leveling and aligment. Applicable

41 Check for any loss of torque in bolts and correct them if it is necessary. Applicable 1
 Check all enclosure panels, doors, and structures ( these should be well maintained in accordance with the
42 Applicable 1 1 1 1 1 1 1 1 1 1 1 1
manufacturer’s specifications).
43 Connections integrity inspection Applicable 1 1

CONTROLLER &
44 Instruments functionality inspection. Applicable 1 1 1 1
INSTRUMENTATION
(VSD, SOFT
45 Check fan conditions and clean it if necessary. Applicable 1 1
STARTER)
46 Ensure that all contacts are clean, smooth, and in proper alignment. Applicable 1 1

47 Harmonic analysis on power line. Applicable 1 1 1

48 Inspection of mechanical parts Applicable 1 1 1 1

49 Cleaning of mechanical parts Applicable 1 1 1 1

Trailer Suspension
50 Inspection and cleaning of springs Applicable 1 1 1 1

51 Lubrication of mechanical parts Applicable 1 1 1 1

52 Check for cracks, pits, and flats. Replace w/ball & coupler having trailer GVW Rating Applicable 1 1 1 1 1 1 1 1 1 1 1 1
Coupler and Hitch
Ball
53 Check locking device & replace when worn. Applicable 1 1 1 1 1 1 1 1 1 1 1 1

Safety Chain(s) &

54 Check for wear and damage Applicable 1 1 1 1 1 1 1 1 1 1 1 1
Hooks
55 Check tire pressure when cold. Inflate as needed. Applicable 1 1 1 1 1

56 Tires Inspect tread and sidewalls thoroughly. Applicable 1 1 1 1 1

57 Replace tire when treads are worn, when sidewall has a bulge, or sidewall is worn Applicable 1 1 1 1 1

58 Check for tightness Applicable 1 1 1 1 1

Wheels - Lug Nuts
(Bolts) & Hub Tighten. For new and remounted wheels, check torque after first 10, 25 & 50 miles of driving and after any
59 Applicable 1 1 1 1 1
impact
60 Inspect all frame members, bolts & rivets. Repair or replace damaged, worn or broken parts. Applicable 1 1 1
Structure Frame
members Welds
61 Inspect all welds. Repair as needed Applicable 1 1 1

62 Check gauge for proper vacuum of 18 In. Hg. (inches of mercury) Applicable 1 1 1 1 1 1 1 1 1 1 1 1
Brakes, Hydraulic –
Vacuum Actuated
63 Check operation Applicable 1 1 1 1 1 1 1 1 1 1 1 1

64 Inspection of mechanical parts Applicable 1 1 1

Valves and Piping
65 Check funcionality Applicable 1 1 1

66 Filters and Strainers Check for clogging Applicable 1 1 1 1 1 1 1 1 1 1 1 1 1

A Field service assitance in days. 1 1 1 1 1 2 1 1 1 1 1 2

B Field service assitance in hours. 3 3 6 3 3 10 3 3 6 3 3 16

C Field service technician and tools transportation. 50 Km 50 Km 50 Km 50 Km 50 Km 50 Km 50 Km 50 Km 50 Km 50 Km 50 Km 50 Km

D Field service technician and tools transportation. EA EA EA EA EA EA EA EA EA EA EA EA

PART UNITARY MATERIALS /

SERVICE NUMBER MATERIALS
NUMBER PRICE (USD) YEAR
TOTAL
10 Long term falk grease 14 oz TBD TBD 2 MAINTENANCE NOTES: 1. Complementary preventive activities will be defined as per customer request -or- operating conditions. These activities will be coordinated after NOVOMET and customer discussion and agreement.
COST - ONE YEAR
11 High temperature grease for motor bearings TBD TBD 4
2. Payment conditions and rates will be defined by contract or written agreement.
12 Motor sleeve bearings oil TBD TBD 1
3. Materials to be used in preventive maintenance will be defined after first staring up of HSPS equipment, and these materials will be according particular HSPS specifications.
14 Dust and particles filter TBD TBD 0

19 Synthetic oil TBD TBD 0

20 Silica gel breather TBD TBD 0

N/A
24 Automatic grease suppplier TBD TBD 1

29 Oil filter TBD TBD 0

37 Mech Seal 2100 TBD TBD 1

A Field service technician assitence TBD TBD / DAYS

DAYS/YEAR 14
B Field service technician assitence TBD TBD / HOURS
HOURS/YEAR 62
C Field service technician and tools transportation. TBD TBD / KM
KM/YEAR 600
D Field service technician and tools transportation. TBD TBD / EA
ASSISTANCE 12