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B. Six Sigma : to achieve continuous improvement they have to use Six Sigma method such
as DMAIC (Define, Measure, Analyze, Improve, Contol) and FMEA (Failure Mode Effect,
Analysis) to achieve a failure rate of 3.4 parts per million or 99.9997% perfect. Because lot
of this manufacturer using 70% machinery it can help them to minimize the failure and defect
so their quality will also improve.
C. Employee empowerment: Because they have so many branch around Europe, Asia and
US they have so much employee. And they have to this concept because when employee see
a problem they can handle it. So employee need to receive training on group planning,
problem solving, and quality control. This is proven cost effective way to increase
productivity as well as quality
E.JIT (Just in Time) : they ilised to manage the entire business process throughout
the value chain. JIT is one of continuous improvement so when someone order they can use
MRP and make their product. It can cuts cost of quality and improve quality.
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FAKULTAS BISNIS
F.Tool of TQM: There are some tool to help them identifying their problem such as
maintaining their quality, maybe they can cross check and find out and improve it. They can
use like histogram,flowchart, Statistical Process Control Chart and etc.
2. A. Failure can happened any time and any causes it can be from machinery, customer,
employee, suppliers and many more but we should see failure as opportunity so we can detect
our failure and improve it. To detect failure it’s clear if our product quality will decrease or
time taken to create that product or cost increasing from usual it must be. So to detect failure
we can do some mechanism such as:
In Process Check: we can use computer to detect the failure while doing the process or we
can
Machine diagnostic checks: Testing the machine regurlary to see whether it perform their
best or not so we can know if they not perfoming well it can cause defect
Point-of-departure interviews: In the end of service staff can ask wheter the service is
satisfying or not. So when the customer get our product from distibrutor they can ask wheter
is it okay or not. It can applied on salon, restaurant or service industry
Phone surveys: By asking the customer by phone survey we can know what are the problem
from customer point of view and we can fix it.
Focus groups : it can discover their specified problem by bringing specified aspect of
product. For example if our quality is not that good the group of customer will bring up the
topic about the quality and we can discuss it and know what are the defect and fix it
Complaint or feedback cards and questionnaires.: we can share feedback cards and
qustionnaires to our customer to know whether there are defect on our product.
We can also use failure mode and effect analysis (FMEA) to identify the product or service
features that are critical to various types of failure.
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How Improve system / process reliability: In practical terms, operations managers have three
sets of activities which relate to failure. The first is concerned with understanding what
failures are occurring in the operation and why they are occurring. How to improve the system
they can use some of the concept of TQM like continuous improvement, TQM tools,
benchmarking, JIT and etc. They also need to do MRP I, MRP II and ERP to know wheter
the have enough resource to do JIT and managing all of the system using ERP. Because lot
of them using machinery on their system
4.
Souces (https://www.ready.gov/business-continuity-plan)
Health Nation Inc. is a manufacturing company, producing medical suits and protective
15 Mei 2020
gear for medical, workers around the world. It’s a B2B company serving hundreds of hospital
and clinic clients. At first we have to do business impact analysis which is from the template we
can share questionare or do workshop to know whether our product is good enough or not, we
can know what are our problem to maintaining the quality, such us the defect, our customer
disatisfcation and many more. After that we can reviewing our and summarize the problem
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UJIAN AKHIR SEMESTER ONLINE
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FAKULTAS BISNIS
Then after identify the problem or the defect we have to know how to minimalize it or elimate it
so we also know our ability to minimalize or eliminate the defect. If we can analyse it we ready
to have recovery strategy. And we have to make sure if our employee know and understand the
problem, we can set priority to it. For example there are bigger defect on product A instead of
product B and product A is more urgent to fix, we can prioritize product A while also fix the
product B. if we not prioritizing something the fixing process will not maximum.
After that we can develop the strategy plan how to improve our quality or decrease the defect
then we can Imply the strategy. Eventho it seems hard to imply all the changes we can do it one
by one or even once. But keep manage it to successful. While we implied the strategy plan we
can also do testing and evaluation the change.
The company who improve will be successful instead company who don’t they will die.
Eventho they will struggle with the process but it will make the successful. The plan is
15 Mei 2020