DESIGN OF RCC BOX AND

RETURN WALL

MARWAR JN-RANI BG PATCH DOUBLING

PROJECT
NORTH WESTERN RAILWAY

BRIDGE NO 602
3 X 2.75 X 3.965 M RCC BOX

SUBMITTED BY,

SM CONSULTANTS,
BHUBANESWAR
DESIGN OF RCC TRIPLE CELL BOX 3.00 x 2.800 x 2.800
25 Ton Loading 1 m cushion

Design Parameters

Clear Span = 2.800 m

Clear Height = 2.800 m
End Wall thickness = 0.40 m
Intermediate Wall thickness = 0.40 m
Top Slab Thickness = 0.40 m
Bottom Slab Thickness = 0.40 m

A )SINGLE SPAN LOADED CONDITION:

Effective Span = 3.200 m

Overall Span = 3.600 m
EUDL for BM = 51.652 T
EUDL for Shear = 74.982 T
Tractive Effort = 26.3 T
Fill Ht CDA
CDA 0.15+8/(6+le) = 1.019565 0.9 0.5
CDA with ballast & cushion = 0.425 3.9 0

TRIPLE SPAN LOADED

B) DOUBLE SPAN LOADED CONDITION: CONDITION:

Effective Span = 6.40 m 9.6 m

Overall Span = 6.80 m 10 m
EUDL for BM = 92.13 T 111.44 T
EUDL for Shear = 109.396 T 140.4 T
Tractive Effort = 33.32 T 49.98 T

Effective Height = 3.200 m

Overall Height = 3.600 m
Haunch size = 0.20 m
Earth Fill Height = 1 m
Ballast Cushion = 0.35 m
Total Cushion = 1.35 m
Clear Dispersion width = 5.7 m For Single Span
Clear Dispersion width = 6.48 m For Double Span
Clear Dispersion width = 6.48 m For Triple Span
Fill Ht CDA
CDA 0.15+8/(6+le) = 0.795161 0.9 0.39758
CDA with ballast & cushion = 0.337944 3.9 0

Formation Width = 6.48 m

No of tracks = 1 m
Track Center = 6.1 m
Width of sleeper = 2.75 m
Check for Overlap of live load at slab top
6.1

Formation Level 0.35

1:1 dispersion

1
Top of Slab Level

Length L1 = 1.375 m Length L2 = 1.35 m

Total Length as per dispersion 2 (L1 + L2) = 5.45 m
Length available as per track center = 6.1 m
NO OVERLAP OF LIVE LOAD, HENCE CONSIDER LOAD OF SINGLE TRACK ONLY

3
Wearing Course depth = 0.15 m
Live Load Surcharge = 13.7 T/m
Dead Load Surcharge = 6.75 T/m

Coefficient of AEP = 0.250849

φ 35 = 0.610865 radians
i 0 = 0 radians
δ 11.6666666667 = 0.203622 radians
α 0 = 0 radians

cos2 ( φ - α)
Ka =
cos2 α cos ( δ + α) 1+ sin ( φ + δ) sin(φ - i) 2
cos ( δ + α) cos (α-i)

Density of Earth = 2 T/m3

Density of RCC = 2.5 T/m3
Density of MCC = 2.4 T/m3
Density of water = 1 T/m3

Load Estimate
All the subsequent load calculations are done inclusive of load factors as per Table 12 of IRS bridge code

1 Total Dead Load on Top Slab - On each Span

Top Slab = 1.000 T/m2 x 1.25 = 1.250 T/m2

Haunch = 0.031 T/m2 x 1.25 = 0.039 T/m2
Earth = 2.000 T/m2 x 2 = 4.000 T/m2
Track + Ballast = 1.262 T/m2 x 2 = 2.523 T/m2
Total Dead Load 4.293 T/m2 factored value = 7.812 T/m2

2(A) Live Load on Top Slab & Bottom Slab : Single Span Loaded Condition

EUDL with CDA = 73.604 T x 1.75 = 128.807 T

Live Load = 4.035 T/m2 factored value = 7.062 T/m2

2(B) Live Load on Top Slab & Bottom Slab : Double Span Loaded Condition

EUDL with CDA = 123.265 T x 1.75 = 215.713 T

Live Load = 2.972 T/m2 factored value = 5.201 T/m2

2(C) Live Load on Top Slab & Bottom Slab : Triple Span Loaded Condition

EUDL with CDA = 149.100 T x 1.75 = 260.926 T

Live Load = 2.397 T/m2 factored value = 4.194 T/m2

3 Total Dead Load on Bottom Slab (inclusive of wearing course) On each Span
Wt from Top Slab = 4.293 T/m2 factored value = 7.812 T/m2
Wt of side walls = 1.750 T/m2 x 1.25 = 2.188 T/m2
Wt of Haunch = 0.031 T/m2 x 1.25 = 0.039 T/m2
Wt of bottom Slab = 1.000 T/m2 x 1.25 = 1.250 T/m2
Wearing Course = 0.360 T/m2 x 1.25 = 0.450 T/m2
7.434 T/m2 factored value = 11.739 T/m2

4 Net Pressure on Soil

Reaction from bottom slab = 11.469 T/m2
Water Load = 2.650 T/m2
Total Pressure = 14.119 T/m2

MIN SBC Reqd = 15 T/m2

5(A) Longitudinal Forces : Single Span Loaded Condition

Tractive Effort = 4.614 T/m x 1.75 = 8.075 T/m

5(B) Longitudinal Forces : Double Span Loaded Condition

Tractive Effort = 5.142 T/m x 1.75 = 8.998 T/m

5(B) Longitudinal Forces : Triple Span Loaded Condition

Tractive Effort = 7.713 T/m x 1.75 = 13.498 T/m

4
 6 Lateral Pressure
Ht from FL to C/L of top slab = 1.2 m
Ht from FL to C/L of bottom slab = 4.4 m

Dispersion width for top slab = 4.2 m

Dispersion width for bottom slab = 7.4 m

Lateral Earth pressure @

= 0.176 T/m2 x 1.7 = 0.299 T/m2
top
Lateral Earth pressure @
= 1.781 T/m2 x 1.7 = 3.028 T/m2
bottom

Surcharge Pressure due to

DL + LL @ top = 1.221 T/m2 x 1.7 = 2.076 T/m2

Surcharge Pressure due to = 0.693 T/m2 x 1.7 = 1.178 T/m2

DL + LL @ bottom

Surcharge Pressure due to = 0.403 T/m2 x 1.7 = 0.685 T/m2

DL only @ top

Surcharge Pressure due to = 0.229 T/m2 x 1.7 = 0.389 T/m2

DL only @ bottom

Considering BOX running full

Lateral Water pressure @

= 0 T/m2 x 2 = 0 T/m2
top
Lateral Water pressure @
= 2.8 T/m2 x 2 = 5.6 T/m2
bottom

7(A) Shear Calculation : Single Span Loaded Condition

EUDL for shear = 74.982 T x 1.75 = 131.219 T
EUDLwith CDA = 106.849 T x 1.75 = 186.986 T
Live Load = 5.858 T/m 2 x 1.75 = 10.251 T/m2

7(B) Shear Calculation : Double Span Loaded Condition

EUDL for shear = 109.396 T x 1.75 = 191.443 T
EUDLwith CDA = 146.366 T x 1.75 = 256.140 T
Live Load = 4.012 T/m 2 x 1.75 = 7.021 T/m2

Moments Summary Shear Forces Summary

(From STAAD PRO ANALYSIS- file:Box - Bending) (From STAAD PRO ANALYSIS- file:Box - Shear)
Moment at Critical Forces in Critical
Top Slab centre 11.400 T-m Top Slab 35 T
Top Slab Inner Support 19.400 T-m Bottom Slab 38 T
Top Slab Outer Support 9.300 T-m Side Wall 10 T
Bottom Slab centre 12.000 T-m Intermediate wall 9.44 T
Bottom Slab Inner Support 19.200 T-m
Bottom Slab Outer Support 20.100 T-m
Side wall centre 7.800 T-m
Side wall Support 11.600 T-m
Intermediate wall Centre 8.100 T-m

5
Design Constants

Grade of Concrete = M 30
Grade of steel = Fe 500
Clear Cover = 50 mm

R fy
fck 415 500
30 4.14 3.99
35 4.83 4.65

R = 4.65 N/mm2
= 474.0061 T/m2

BM Reinforcement Calculation

RDSO Eff. Depth Eff depth Ast Ast

Location Moment Dia Spacing
Symbol Required Provided Required Provided
b Top Slab centre 11.400 0.155 0.34 800.00 1130.97 12 100 OK
a4 Top Slab Outer Support 9.300 0.140 0.34 800.00 2010.62 16 200 OK
a2 Top Slab Inner Support 19.400 0.202 0.34 1381.57 2010.62 16 200 OK
c Bottom Slab centre 12.000 0.159 0.34 828.04 2010.62 16 100 OK
d1 Bottom Slab Outer Support 20.100 0.206 0.34 1435.94 2010.62 16 200 OK
d2 Bottom Slab Inner Support 19.200 0.201 0.34 1366.10 2010.62 16 200 OK
e Side wall centre 7.800 0.128 0.34 800.00 2010.62 16 100 OK
a1 , a3 Side wall Support 11.600 0.156 0.34 800.00 2010.62 16 200 OK
f Intermediate wall centre 8.100 0.131 0.34 800.00 1005.31 16 200 OK
g Distribution - - - 480.00 565.49 12 200 OK
h1 Top Outer Haunch - - - 400.00 1570.80 20 200 OK
h2 Bottom Outer Haunch - - - 717.97 1570.80 20 200 OK
h3 Top Inner Haunch - - - 690.78 1570.80 20 200 OK
h4 Bottom Inner Haunch - - - 683.05 1570.80 20 200 OK

Shear Reinforcement Calculation

RDSO Shear Eff depth Shear Ult. Shear Depth

Location S x Vc
Symbol Force Provided Stress % steel Pt Stres factor s
j1 Top Slab 35 0.34 0.9981 0.3288 0.4778 1.0980 0.5246
j2 Bottom Slab 38 0.34 1.0900 0.5879 0.6022 1.0996 0.6622
j3 Side Wall 10 0.34 0.2868 0.5879 0.6022 1.0996 0.6622
j4 Intermediate Wall 9.44 0.34 0.2708 0.2940 0.5023 1.0996 0.5523
RDSO Asv Asv Spacing L Spacing
Location Dia
Symbol Required provided -wise W -wise
j1 Top Slab 401.60 785.40 10 200 100 OK
j2 Bottom Slab 380.61 785.40 10 200 100 OK
j3 Side Wall 183.91 392.70 10 200 200 OK
j4 Intermediate Wall 183.91 392.70 10 200 200 OK

6
Reinforcement Drawing
16 mm F @ 200 mm c/c

20 mm F @ 16 mm F @ 200 mm c/c 10 mm F @
200 mm c/c 12 mm F @ 100 mm c/c 200 mm c/c

0.40

16 mm F @ 16 mm F @
200 mm c/c 100 mm c/c

2.80 16 mm F @
200 mm c/c
10 mm F @
10 mm F @ 200 mm c/c
200 mm c/c

0.40

16 mm F @ 100 mm c/c
0.40 2.80 0.40 2.80
16 mm F @ 200 mm c/c
10 mm F @
200 mm c/c
16 mm F @
200 mm c/c

7
MCC RETURN WALL
DATA
Return Wall Height
Loading Standard
Unit Weight of Concrete
Unit Weight of Soil
Grade of concrete
Maximum permissible compressive stress
Maximum permissible Tensile
stress in bending
SBC required at founding level
SBC available at founding level
Outer side batter above GL
Outer side batter below GL
Earth side batter
Wall angle
Angle of Repose
Wall Friction
Slope angle of earth backfill
Formation width
Earth Fill Height
Length of sleeper
Live Load Surcharge
Dead Load Surcharge
Width of uniform distribution of surcharge
MARWAR JN - RANI BG PATCH DOUBLING PROJECT
DESIGN OF MCC RETURN WALL
= 4.315 m
= 25 Tonne 2008
= 24 kN/m3
= 20 kN/m3
= M 25
= 0.38 x fck
= 9.5 N/mm2
= 0.034 x fck x 0.8
= 0.68 N/mm2
= 17.255 T/m2
= 20.0 T/m2
= 1 in 12
= 1 in 1 (from figure)
= 1 in 6 (from figure)
a = TAN ( 1 / 6 )
-1
9.46 o
f = 35.00 o
d = 1/3 x Ф
= 11.67 o
i = TAN ( 1 / 2 )
-1
= 26.57 o
7.850 m
= 0m
= 2.75 m
= 13.7 T/m
= 6.75 T/m
= 3m
BRIDGE NO - 602
(from GAD)
(IS 875:1987 Part 1)
(IS 875:1987 Part 1)
(Cl . 14.10 Concrete Bridge Code )
(Cl . 14.10 Concrete Bridge Code )
(From calculation)
(Assumed as per soil report)
(from figure)
(from figure)
(Table 1. Substructure & Foundation
Code)
( Cl 5.7.1Substructure & Foundation
Code)
(from figure)
(in presence of backfill )
(Table 3. Substructure & Foundation
Code, CS 28)
(From Autocad calculation for wt of
sectional area of ballast &
considering sleeper density 1660/km,
60 kg rails)
(Table 3. Substructure & Foundation
Code, CS 28)
MCC RETURN WALL MARWAR JN - RANI BG PATCH DOUBLING PROJECT BRIDGE NO - 602

DIMENSIONS AND DESIGN

All individual segments are numbered and All parts dimensioned
Widths
B2 0.35 m
B3 1.43 m
B4 2.48 m
B5 3.08 m
B6 3.38 m D10 = 0
B7 3.68 m 0 D9 = 0
18
B8 0.30 m D8 = 0
17
B9 0.360 m B12= 0.3 16

B10 0.719 m B2=0.35

B11 0.150 m B11=0.15
3
B12 0.300 m 13 12 11

Outer side steps offset D2 = 4.315

0.3 m 1:6 1:12
Depths 4 5

D2 4.315 m
D3 0.90 m A B3 = 1.43 B9 =0.36 A

D4 0.30 m 14
15
6
x
19
D3 = 0.9
D5 0.30 m B B10 = 0.719 B4 = 2.479
20
B
y
D6 0.30 m 7 B5=3.079 D4 = 0.3
D7 0.30 m 8 B6 = 3.379 21 D5 = 0.3
D8 0.00 m C 9 B7 = 3.679 D6 = 0.3 C

D9 0.00 m 2 z

D10 0.00 m D7 = 0.3

B8 = 0.3

Design Height of return wall = 4.315 + 0.9 + 0.3 + 0.3 + 0.3 = 6.12 m
Design Length of return wall = (all calculations made for unit width) = 1m
Design Base width = (width of foundation) = 3.68 m

Properties of Back Fill ACTIVE PASSIVE

φ = 35.00 0 = 0.611 radians 35.00 0 = 0.611 radians
i = 0.00 0 = 0.000 radians 0.00 0 = 0.000 radians
δ = 11.67 0 = 0.204 radians 11.67 0 = 0.204 radians
α = 9.46 0 = 0.165 radians 0.00 0 = 0.000 radians
γ = 2.00 T/m 3

Calculation of Coefficient of Passive Earth Pressure

( Cl 5.7.1.6 Substructure & Foundation Code)

(using i=0)
cos2 ( φ + α)
Kp = = 5.680
cos2 α cos (α - δ) 1- sin ( φ + δ) sin(φ + i) 2
cos (α - δ) cos (α-i)

Calculation of Coefficient of Active Earth Pressure ( Cl 5.7.1Substructure & Foundation Code)

cos ( φ - α)
2 (using i=0)
Ka = = 0.320
cos2 α cos ( δ + α) 1+ sin ( φ + δ) sin(φ - i) 2
cos ( δ + α) cos (α-i)
MCC RETURN WALL MARWAR JN - RANI BG PATCH DOUBLING PROJECT BRIDGE NO - 602

1 Checking At Section AA
1.1 Calculation of centroid of section

Distance
of C/L Area x
Coeff B D Area from heel Distance
Sec 3 1.00 0.35 4.32 1.51 0.89 1.35
Sec 4 0.50 0.72 4.32 1.55 0.48 0.74
Sec 5 0.50 0.36 4.32 0.78 1.19 0.92
3.84 3.02
center line of section from heel = 3.02 / 3.84 = 0.786 m
center line of section from toe = 1.429 - 0.786 = 0.64 m

1.2 Sectionwise Loads and corresponding moments for concrete - TABLE 1

Lever Arm from

Lever Arm from
Unit Wt(kN/m3)

Moment about

Moment about
C/L of section
section C/L
Depth (D)
Width (B)
Section

Weight
Coeff.

toe(x)

toe
3 1 0.350 4.315 24.00 36.246 0.535 19.377 -0.108 -3.917
4 0.5 0.719 4.315 24.00 37.238 0.949 35.351 0.307 11.419
5 0.5 0.360 4.315 24.00 18.619 0.240 4.463 -0.403 -7.502
Sectionwise Loads and corresponding moments for earthfill
11 0.5 0.569 4.315 20.00 24.560 1.189 29.202 0.546 13.419
16 0.5 0.569 0.000 20.00 0.000 1.189 0.000 0.546 0.000
Total V 116.663 M 88.393 M 13.419

1.3 Calculation for Surcharge Pressure (Cl 5.8 of SubStructure and Foundation Code )
Total Barrel Length of Box = 7.85 + 2 x 2 x 0 = 7.850 m
Inner to inner Distnace between face = 7.85 - 2 x ( 0.35 + 4.315 / 6) = 5.712 m
of return walls
Distnace from edge of sleeper to = (5.712 - 2.75) / 2 = 1.481 m
face of return wall
Depth of section AA from top h = 4.315 m
Depth from top where 45˚ dispersion
line meets return wall D = 1.481 m < 4.3

Hence
surcharge pressure acts on return wall

0.350

B
D
h 4.315 45°

h1

1.429
MCC RETURN WALL MARWAR JN - RANI BG PATCH DOUBLING PROJECT BRIDGE NO - 602

P1 = (S + V) h1 x ka (Cl 5.8.3 of SubStructure and Foundation Code )

(B + 2D)

Live Load surcharge = S = 134.397 kN/m

Dead load surcharge = V = 66.2175 kN/m
width of uniform distribution = B = 3 m
= Ka = 0.320
h = = 4.315 m
h1 = = 2.832 m
D = = 1.48333 m
P1 = = 30.5007 kN/m2

1.4 Calculation for Active Earth Pressure (Cl 5.7.1 of SubStructure and Foundation Code )
Ka g H
Pressure 0.320 x 20.00 x 4.315 = 27.647 kN / m2
(Considering H = wall height only )

Pressure due to sloping surcharge (Cl 5.8.4 of Substructure and Foundation Code)

P2 = Ka ϒ h h3 = 0 kN / m2
h = 4.315 + 0 = 4.32 m
h3 = 1/3 cotФ tanα h = 0 m

Total Active Earth Pressure = 27.647 + 0 = 27.647 kN / m2

Angle of Inclination of Pressure with horizontal (δ + α ) = 21.129 ˚ (Cl 5.7.1.2 of

SubStructure and
= 0.36877 radians Foundation Code )

Horizontal Component = 27.647 x cos (21.13) = 25.79 kN / m2

Vertical Component = 27.647 x sin (21.13) = 9.97 kN / m2

MCC RETURN WALL MARWAR JN - RANI BG PATCH DOUBLING PROJECT BRIDGE NO - 602

1.5 Summation of Forces and Moments

Lever Substructure &

Force / unit length Coeff Press. H Force(kN) Moment
Arm Foundation Code
Earth Pressure 0.5 25.788 4.315 55.638 x 1.438 80.027 (LA = h/3, cl 5.7.1.1)
Surcharge Pressure 30.501 x 1.416 43.184 (LA = h1/2, cl 5.8.3)
Sum 86.139 123.210 kN m

1.6 Calculation of Stresses

at Section AA
Plan area of return wall = 1.429 x 1 = 1.429 m2
Sectional Modulus = 1 x 1.429 x 1.429 / 6 = 0.340 m3

Net Vertical Force = 116.663 + ( 0.5 x 9.966 x 4.315)

Net Longitudinal Moments
Stress (Tension face)
Stress (Compression face)
= 138.165 kN
= 13.419 - 123.21
= -109.792 kN m
= (138.165 / 1.429) + (-109.792 / 0.34)
= -226.004 kN / m2 = -0.226004 N /mm2 OK
= (138.165 / 1.429) - (-109.792 / 0.34)
419.4101 kN / m2 = 0.41941 N /mm2 OK

2 Checking At Section BB

2.1 Calculation of centroid of section

Distance
of C/L Area x
Coeff B D Area from heel Distance
Sec 3 1.00 0.35 4.32 1.51 1.04 1.577
Sec 4 0.50 0.72 4.32 1.55 0.63 0.977
Sec 5 0.50 0.36 4.32 0.78 1.34 1.039
Sec 6-1 1.00 1.43 0.90 1.29 0.86 1.111
Sec 6-2 0.50 0.15 0.90 0.07 0.10 0.007
Sec 6-3 0.50 0.08 0.90 0.03 1.88 0.063
5.225 4.774
center line of section from heel = 4.77 / 5.22 = 0.914 m
center line of section from toe = 2.479 - 0.914 = 1.57 m
MCC RETURN WALL MARWAR JN - RANI BG PATCH DOUBLING PROJECT BRIDGE NO - 602

2.2 Sectionwise Loads and corresponding moments for concrete - TABLE 2

Unit Wt(kN/m3)

Moment about

Moment about
C/L of section
from section
from toe(y)
Lever Arm

Lever Arm
Depth (D)
Width (B)
Section

Weight
Coeff.

C/L
toe
3 1 0.350 4.315 24.00 36.246 1.735 62.872 0.170 6.146
4 0.5 0.719 4.315 24.00 37.238 2.149 80.037 0.584 21.758
5 0.5 0.360 4.315 24.00 18.619 1.440 26.807 -0.125 -2.333
6.1 1 1.429 0.900 24.00 30.861 1.914 59.080 0.349 10.782
6.2 0.5 0.150 0.900 24.00 1.620 2.479 4.016 0.914 1.480
6.3 0.5 0.075 0.900 24.00 0.810 0.900 0.729 -0.665 -0.539
Sectionwise Loads and corresponding moments for earthfill
11 0.5 0.569 4.315 20.00 24.560 2.389 58.673 0.824 20.237
12 1 0.150 4.315 20.00 12.945 2.704 35.000 1.139 14.741
15 0.5 0.150 0.900 20.00 1.350 2.729 3.684 1.164 1.571
16+17 0.5 0.869 0.000 20.00 0.000 2.489 0.000 0.924 0.000
19.1 1 0.300 0.900 20.00 5.400 0.150 0.810 -1.415 -7.641
19.2 0.5 0.900 0.900 20.00 8.100 0.900 7.290 -0.665 -5.387
Total V 177.749 M 338.996 M 60.816

2.3 Calculation for Surcharge Pressure (Cl 5.8 of SubStructure and Foundation Code )
Total Barrel Length of Box = 7.85 + 2 x 2 x 0 = 7.850 m
Inner to inner Distnace between face = 7.85 - 2 x ( 0.35 + 5.215 / 6) = 5.412 m
of return walls
Distnace from edge of sleeper to = (5.412 - 2.75) / 2 = 1.331 m
face of return wall
Depth of section AA from top h = 5.215 m
Depth from top where 45˚ dispersion
line meets return wall D = 1.331 m < 5.2

Hence
surcharge pressure acts on return wall

0.350

B
D
h 5.215 45°

h1

2.479
MCC RETURN WALL MARWAR JN - RANI BG PATCH DOUBLING PROJECT BRIDGE NO - 602

P1 = (S + V) h1 x ka (Cl 5.8.3 of SubStructure and Foundation Code )

(B + 2D)

Live Load surcharge = S = 134.397 kN/m

Dead load surcharge = V = 66.2175 kN/m
width of uniform distribution = B = 3 m
= Ka = 0.320
h = = 5.215 m
h1 = = 3.882 m
D = = 1.33333 m
P1 = = 44.0241 kN/m2

2.4 Calculation for Active Earth Pressure (Cl 5.7.1 of SubStructure and Foundation Code )
Ka g H
Pressure 0.320 x 20.00 x 5.215 = 33.413 kN / m2
(Considering H = wall height only )

Pressure due to sloping surcharge (Cl 5.8.4 of Substructure and Foundation Code)

P2 = Ka ϒ h h3 = 0 kN / m2
h = 4.315 + 0 = 4.32 m
h3 = 1/3 cotФ tanα h = 0 m

Total Active Earth Pressure = 33.413 + 0 = 33.413 kN / m2

=
Angle of Inclination of Pressure with horizontal (δ + α ) 21.129 ˚ (Cl 5.7.1.2 of
SubStructure and
= 0.36877 radians Foundation Code )

Horizontal Component = 33.413 x cos (21.13) = 31.17 kN / m2

Vertical Component = 33.413 x sin (21.13) = 12.04 kN / m2

2.5 Summation of Forces and Moments

Lever Substructure &

Force / unit length Coeff Press. H Force(kN) Moment
Arm Foundation Code
Earth Pressure 0.5 31.167 5.215 81.268 x 1.738 141.271 (LA = h/3, cl 5.7.1.1)
Surcharge Pressure 44.024 x 1.941 85.443 (LA = h1/2, cl 5.8.3)
Sum 125.29 226.715 kN m

2.6 Calculation of Stresses

at Section BB
Plan area of return wall = 2.479 x 1 = 2.479 m2
Sectional Modulus = 1 x 2.479 x 2.479 / 6 = 1.024 m3
MCC RETURN WALL MARWAR JN - RANI BG PATCH DOUBLING PROJECT BRIDGE NO - 602

Net Vertical Force

= 177.749 + ( 0.5 x 12.045 x 5.215)
= 209.155 kN
Net Longitudinal Moments
= 60.816 - 226.715
= -165.899 kN m
Stress (Tension face) = (209.155 / 2.479) + (-165.899 / 1.024)
= -77.626 kN / m2 = -0.077626 N /mm2 OK
Stress (Compression face) = (209.155 / 2.479) - (-165.899 / 1.024)
246.3847 kN / m2 = 0.246385 N /mm2 OK

3 Checking At Section CC

Distance
3.1 Calculation of centroid of footing
of C/L Area x
B D Area from heel Distance
Sec 7 3.08 0.30 0.92 1.54 1.42
Sec 8 3.38 0.30 1.01 1.69 1.71
Sec 9 3.68 0.30 1.10 1.84 2.03
3.04 5.16
center line of footing from heel = 5.16 / 3.04 = 1.698 m
center line of footing from toe = 3.679 - 1.698 = 1.98 m

3.2 Sectionwise Loads and corresponding moments for concrete - TABLE 3

Lever Arm from

Lever Arm from
Unit Wt(kN/m3)

Moment about

Moment about
C/L of footing
footing C/L
Depth (D)
Width (B)
Section

Weight
Coeff.

toe(z)

toe

1
2 1 0.300 0.300 24.00 2.160 1.369 2.957 -0.611 -1.320471
3 1 0.350 4.315 24.00 36.246 2.485 90.056 0.504 18.27115
4 0.5 0.719 4.315 24.00 37.238 3.379 125.819 1.398 52.06881
5 0.5 0.360 4.315 24.00 18.619 2.190 40.771 0.209 3.895631
6 1 1.954 0.900 24.00 42.201 3.725 157.191 1.744 73.61231
7 1 3.08 0.300 24.00 22.167 2.139 47.424 0.159 3.521871
8 1 3.379 0.300 24.00 24.327 1.989 48.396 0.009 0.216
9 1 3.679 0.300 24.00 26.487 1.839 48.720 -0.141 -3.737871
10
Sectionwise Loads and corresponding moments for earthfill
11 0.5 0.569 4.315 20.00 24.560 3.04 74.637 1.059 25.99706
12 1 0.150 4.315 20.00 12.945 3.30 42.767 1.323 17.12952
13 1 0.300 4.315 20.00 25.890 3.529 91.359 1.548 40.0843
14 1 0.300 0.900 20.00 5.400 3.529 19.055 1.548 8.360572
15 0.5 0.150 0.900 20.00 1.350 3.329 4.494 1.348 1.820143
16 0.5 0.57 0.00 20.00 2.989028 1.009 0
19.1 1 0.300 0.900 20.00 5.400 0.750 4.050 -1.230 -6.644678
19.2 0.5 0.900 0.900 20.00 8.100 1.200 9.720 -0.780 -6.322017
20 1 0.600 1.200 20.00 14.400 0.300 4.320 -1.680 -24.19914
21 1 0.300 0.300 20.00 1.800 0.150 0.270 -1.830 -3.294893
Total V 309.290 M 812.006 M 199.458
MCC RETURN WALL MARWAR JN - RANI BG PATCH DOUBLING PROJECT BRIDGE NO - 602

3.3 Calculation for Surcharge Pressure (Cl 5.8 of SubStructure and Foundation Code )
Total Barrel Length of Box = 7.85 + 2 x 2 x 0 = 7.850 m
Inner to inner Distnace between face = 7.85 - 2 x ( 0.35 + 6.115 / 6) = 5.112 m
of return walls
Distnace from edge of sleeper to = (5.112 - 2.75) / 2 = 1.056 m
face of return wall
Depth of section AA from top h = 6.115 m
Depth from top where 45˚ dispersion
line meets return wall D = 1.056 m < 6.1

Hence
surcharge pressure acts on return wall

0.350

B
D
h 6.115 45°

h1

3.679

P1 = (S + V) h1 x ka (Cl 5.8.3 of SubStructure and Foundation Code )

(B + 2D)

Live Load surcharge = S = 134.397 kN/m

Dead load surcharge = V = 53.955 kN/m
width of uniform distribution = B = 3 m
= Ka = 0.320
h = = 6.115 m
h1 = = 4.932 m
D = = 1.18333 m
P1 = = 55.4494 kN/m2

3.2 Calculation for Active Earth Pressure (Cl 5.7.1 of SubStructure and Foundation Code )
Ka g H
Pressure 0.320 x 20.00 x 6.115 = 39.180 kN / m2
(Considering H = wall height only )

Pressure due to sloping surcharge (Cl 5.8.4 of Substructure and Foundation Code)

P2 = Ka ϒ h h3 = 0 kN / m2
h = 4.315 + 0 = 4.32 m
h3 = 1/3 cotФ tanα h = 0 m

Total Active Earth Pressure = 39.18 + 0 = 39.180 kN / m2

MCC RETURN WALL MARWAR JN - RANI BG PATCH DOUBLING PROJECT BRIDGE NO - 602

=
Angle of Inclination of Pressure with horizontal (δ ) 11.667 ˚ (Cl 5.7.1.2 of
SubStructure and
= 0.20362 radians Foundation Code )

Horizontal Component = 39.18 x cos (11.67) = 38.37 kN / m2

Vertical Component = 39.18 x sin (11.67) = 7.92 kN / m2

3.3 Calculation for Passive Earth Pressure (Cl 5.7.1.6 of SubStructure and Foundation Code )
Kp g H
Pressure 5.680 x 20.00 x 0.700 = 79.523 kN / m2
(Considering H = 1/3rd of front earthfill height only )
(Cl 5.7.1.6 of
Angle of Inclination of Pressure with horizontal (δ ) = 11.667 ˚ SubStructure and
= 0.20362 radians Foundation Code )
Horizontal Component = 79.523 x cos (11.67) = 77.88 kN / m2
Vertical Component = 79.523 x sin (11.67) = 16.08 kN / m2

3.3 Summation of Forces and Moments

Lever Substructure &

Force / unit length Coeff Press. H Force(kN) Moment Foundation Code
Arm
Active Earth Press 0.5 38.371 6.115 117.32 x 2.038 239.133 (LA = h/3, cl 5.7.1.1)
Surcharge Pressure 55.449 x 2.466 136.729 (LA = h1/2, cl 5.8.3)
Passive Earth Press 0.5 77.88 2.100 -81.77 x 0.700 -57.242 (LA = h/3, cl 5.7.1.6)
Sum without Passive 172.77 375.862 kN m
Sum with Passive 90.99 318.620 kN m

3.4 Check for Stability of wall

3.4.1 WITHOUT CONSIDERING PASSIVE FORCES

i) Sum of Restoring Moments = 812.0 kN m (from TABLE 3)

Sum of Overturning Moments = 375.9 kN m (calculated above)
Net Moments 812.006 - 375.862 436.1 kN m

Factor of Safety against overturning = 812.006 / 375.862

= 2.16 > 2

ii) Co - efficient of Friction µ = 0.5

Net Sliding Force (Horz. Forces EP + Surcharge ) = 172.77 kN (calculated above)
W = = 309.29 kN (from TABLE 3)
Net Resisting Force µW = 154.65 kN

Factor of Safety against sliding = 154.645 / 172.767

0.90 < 1.5

MCC RETURN WALL MARWAR JN - RANI BG PATCH DOUBLING PROJECT BRIDGE NO - 602

3.4.2 CONSIDERING PASSIVE FORCES

i) Sum of Restoring Moments = 812.0 kN m (from TABLE 3)

Sum of Overturning Moments = 318.6 kN m (calculated above)
Net Moments 812.006 - 318.62 493.4 kN m

Factor of Safety against overturning = 812.006 / 318.62

= 2.55 > 2 Hence SAFE

ii) Co - efficient of Friction µ = 0.5

Net Sliding Force (Horz. Forces EP + Surcharge ) = 90.99 kN (calculated above)
W = = 309.29 kN (from TABLE 1)
Net Resisting Force µW = 154.65 kN

Factor of Safety against sliding = 154.645 / 90.994

1.70 > 1.5 Hence SAFE

3.5 Calculation of Stresses

at Section CC
Plan area of return wall = 3.679 x 1 = 3.679 m2
Sectional Modulus = 1 x 3.679 x 3.679 / 6 = 2.256 m3

Net Vertical Force

= 309.29 + ( 0.5 x 7.923 x 6.115) = 333.514 kN

Net Longitudinal Moments

= 199.458 - 375.862 = -176.404 kN m

Stress (Tension face) = (333.514 / 3.679) + (-176.404 / 2.256)

= 12.450 kN / m2 = 0.01245 N /mm2 OK
Stress (Compression face) = (333.514 / 3.679) - (-176.404 / 2.256)
= 168.87 kN / m2 = 0.168869 N /mm2 OK

3.6 Check for Foundation Pressure

Net Moment (M) = 436.1 kN m (calculated above)

Sum of Vertical Forces (P) = 333.514 kN (calculated above)
Sum of Horizontal Forces (H) = 172.767 kN (calculated above)
Eccentricity of Resultant from edge (x) 436.1 / 333.5 = 1.308 m
Width of Base (B) 3.679 m
Eccentricity of Resultant from centre of Base ( e )
3.679 / 2 - 1.308 = 0.532 m

Pmax = (P / B) x ( 1 + (6 e / B))
169.27 kN / m2 = 17.255 T/m2 ok

Pmin = (P / B) x ( 1 - (6 e / B))
12.047 kN/ m2 = 1.228 T/m2 ok