DMF-07

OPERATION AND MAINTENANCE MANUAL

FOR
WINCH
TYPE: 07.02.08
(acc. to MSC.1/Circ.1206)

Boatyard Ernst Hatecke GmbH

Am Ruthenstrom 1
21706 Drochtersen
Phone: 0049-(0)4143-9152-0
Fax: 0049-(0)4143-9152-40
E-mail: email@Hatecke.de
www.hatecke.de EDITION: 09/06
Index

1.1.1 In the interest of safety

1.1.2 Specification
1.1.3 Drawing
1.1.4 Part list
1.1.5.1 Weekly inspection
1.1.5.2 Monthly inspection
1.1.5.3 Annual thorough examination (acc. to MSC.1/Circ.1206)
1.1.5.4 5-Years overhaul & testing (acc. to MSC.1/Circ.1206)
1.1.6 Grease and service points
1.1.7 Oil chart
1.1.8 Orderform for spare parts

Additional: gearbox manual

Boatyard Ernst Hatecke GmbH . Am Ruthenstrom 1 . 21706 Drochtersen . Phone: 0049-(0)4143-9152-0 . Fax: 0049-(0)4143-9152-40 . E-mail: email@Hatecke.de . www.hatecke.de
1.1.1 In the interest of safety

READ THIS MANUAL BEFORE USING THESE WINCH..

This manual contains important safety, operation and maintenance information.
Make this manual available to all persons responsible for the operation, installation
and maintenance of these winch.

WARNUNG
Do not use this winch for lifting, supporting, or transporting people or lifting or supporting loads over!

Always operate, inspect and maintain this winch in accordance with the Eropean Machine Derectives
and any other applicable codes and regulations.

Make sure that their are minimum 3 layers wire rope on the winch drum before lifting!

Check the wire rope cleats on winch drum for tightness!

During operation of the davit be cautions with long links, snap hooks and counter weights!

DO NOT put your hands on snap hooks, long links, counter weights and falls with tension on this parts!

Always keep hands and feet clear near moving and rotating mashinery!

Boatyard Ernst Hatecke GmbH . Am Ruthenstrom 1 . 21706 Drochtersen . Phone: 0049-(0)4143-9152-0 . Fax: 0049-(0)4143-9152-40 . E-mail: email@Hatecke.de . www.hatecke.de
1.1.2 Specifications winch type: 07.02.08

line pull second layer hoist : 44 KN

lower : 48,5 KN
speed ....................................... : 5 mtr/min
capacity .................................... : dia. 16 in 2 layers
hydraulic motor ........................ : MB 100
gearbox .................................... : ED2065MN or RE 812TS 31.6
brake ........................................ : FL 635 or FL 75
flow ........................................... : 22 l/min
pressure ................................... : 170 bar

Boatyard Ernst Hatecke GmbH . Am Ruthenstrom 1 . 21706 Drochtersen . Phone: 0049-(0)4143-9152-0 . Fax: 0049-(0)4143-9152-40 . E-mail: email@Hatecke.de . www.hatecke.de
1.1.3 Drawing

Part list on page 1.1.4

Note:

Boatyard Ernst Hatecke GmbH . Am Ruthenstrom 1 . 21706 Drochtersen . Phone: 0049-(0)4143-9152-0 . Fax: 0049-(0)4143-9152-40 . E-mail: email@Hatecke.de . www.hatecke.de
1.1.4 Part list winch type: 07.02.08

Boatyard Ernst Hatecke GmbH . Am Ruthenstrom 1 . 21706 Drochtersen . Phone: 0049-(0)4143-9152-0 . Fax: 0049-(0)4143-9152-40 . E-mail: email@Hatecke.de . www.hatecke.de
1.1.5.1 Weekly inspection

Qualification level
By supervision of a senior ships officer in accordance with the information provided by the
manufacturer.

done remark

1. Visual inspection of the winch

1.1.5.2 Monthly inspection

Qualification level
By supervision of a senior ships officer in accordance with the information provided by the
manufacturer.

done remark

1.Visual inspection of the winch.

2. Operate the winch in order to sprincler all inner parts by oil.

Boatyard Ernst Hatecke GmbH . Am Ruthenstrom 1 . 21706 Drochtersen . Phone: 0049-(0)4143-9152-0 . Fax: 0049-(0)4143-9152-40 . E-mail: email@Hatecke.de . www.hatecke.de
1.1.5.3 Annual thorough examination (acc. to MSC.1/Circ.1206)

Qualification level.
By manufacturers representative or a person appropriately trained and certified by
the manufacturer. Look at page 1.2.7.6 Authorized service stations.

Items listed in checklists for the weekly/monthly inspections also form the first part of the
annual thorough examination, when carrying out this examination the inspection of these
items should be performed by the ship´s crew in the presence of the manufacturer´s
representative or a person appropriately trained and certified by the manufacturer for the
work to be done.

Inspection and maintenance records of inspections and routine maintenance carried out
by the ship´s crew and the applicable certificates for the launching appliances and
equipment should be available.

Winch: Examination and check for satisfactory condition and operation *

1. Hydraulic winch & winch foundation

2. Dynamic winch brake test with empty boat

* according to manufacturer´s checklist (Doc. no.0301)

Boatyard Ernst Hatecke GmbH . Am Ruthenstrom 1 . 21706 Drochtersen . Phone: 0049-(0)4143-9152-0 . Fax: 0049-(0)4143-9152-40 . E-mail: email@Hatecke.de . www.hatecke.de
1.1.5.4 5-Years overhaul & testing (acc. to MSC.1/Circ.1206)

Qualification level.
By manufacturers representative or a person appropriately trained and certified by
the manufacturer. Look at page 1.2.7.6 Authorized service stations.

Items listed in checklists for the weekly/monthly inspections also form the first part of the
annual thorough examination, when carrying out this examination the inspection of these
items should be performed by the ship´s crew in the presence of the manufacturer´s
representative or a person appropriately trained and certified by the manufacturer for the
work to be done.

Inspection and maintenance records of inspections and routine maintenance carried out
by the ship´s crew and the applicable certificates for the launching appliances and
equipment should be available.

Winch: Examination and check for satisfactory condition and operation *

1. Hydraulic winch & winch foundation

2. Dynamic winch brake test with 1,1 times the weight of the Lifeboat and ist full complement
of persons & equipment, or equivalent Load.

* according to manufacturer´s checklist (doc. no.0302)

Boatyard Ernst Hatecke GmbH . Am Ruthenstrom 1 . 21706 Drochtersen . Phone: 0049-(0)4143-9152-0 . Fax: 0049-(0)4143-9152-40 . E-mail: email@Hatecke.de . www.hatecke.de
 mounting side SB. Side view view drive side SB.

pressure port

mounting side SB. Top view view drive side PS.

pressure port
1.1.6 Grease and service points

filling and breather plug brake breather plug

yearly 5 yearly
oil level plug brake oil level plug

Check oil level in the gear box of the winch.........

magnetic drain plug brake drain plug
Check foundation bolts of winch..........................
Change oil of gear box.........................................
Brake releasing plug
winch type: 07.02.08

Boatyard Ernst Hatecke GmbH . Am Ruthenstrom 1 . 21706 Drochtersen . Phone: 0049-(0)4143-9152-0 . Fax: 0049-(0)4143-9152-40 . E-mail: email@Hatecke.de . www.hatecke.de
1.1.7 Recomanded oil chart

RECOMMENDED OIL CHART

OIL LIST FOR WINCH TYPE: 07.02.08
Ambient temperature -25° up to +50° C
EST Q'TY UNIT; L.O/SYS. OIL: LTRS.
GREASE: KGS.
No.: APPLICATION POINT RECOMMENDATION
Q'TY/SET SET/SHIP TOTAL/SHIP
01 hydraulic system ISO VG 22 HLP 90 01 90
or VG 32 HLP
02 winch gear ISO VG 150-200 abt.2 01 abt.2
03 winch brake ISO VG 22 HLP abt.1 01 abt.1
or VG 32 HLP
grease with 2,5 01 2,5
04 grease points
EP additives
05 NLGI - class 2

Boatyard Ernst Hatecke GmbH . Am Ruthenstrom 1 . 21706 Drochtersen . Phone: 0049-(0)4143-9152-0 . Fax: 0049-(0)4143-9152-40 . E-mail: email@Hatecke.de . www.hatecke.de
1.1.8 Orderform for spareparts for winch type: 07.02.08

No.: Description of the part Page in manual: No.: Piece:

1
2
3
4
5
6
7
8
9
10

Building no. of boat:

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Yard and hull no. of the ship:
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Order address:
Hatecke Service GmbH
..................................................................................................................................................................................................................
Am Ruthenstrom 1
..................................................................................................................................................................................................................
21706 Drochtersen
Phone: 0049-(0)4143-9152-60
..................................................................................................................................................................................................................
Fax: 0049-(0)4143-9152-44
E-mail: service@hatecke.de
..................................................................................................................................................................................................................
www.hatecke.de

Invoice address:
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Delivery address:
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Requested time of delifery: ......................................................................................................................................................................

Boatyard Ernst Hatecke GmbH . Am Ruthenstrom 1 . 21706 Drochtersen . Phone: 0049-(0)4143-9152-0 . Fax: 0049-(0)4143-9152-40 . E-mail: email@Hatecke.de . www.hatecke.de