Professional Documents
Culture Documents
THE JUST-IN-TIME
CONVEYOR TECHNOLOGY
11
Success is often measured by efficiency and speed. For Robotunits customers this means
always keeping one step ahead regarding the time required for delivery, design and assembly.
An important contributor to this is the fact that the Belt Conveyor System is seamlessly
integrated into the Modular Automation System.
Advantages like these, as well as great product variety, maximum technical excellence and
enormous potential to save time and money in design and assembly, are what makes
Robotunits so unique. Special designs are available upon request.
Custom-made sizes
• select any standard frame width between 40 mm and 1200 mm
• select any conveyor length up to 12 m, longer units available upon request
• pre-assembled and height adjustable legs as an option
• fast adjustments to meet your individual requirements
Speed
• standard speed ranges from 2.6 m/min to 58 m/min
• higher speeds available upon request
• Speed Controller optional
Idler options
• roller diameters of 40 mm, 50 mm or 80 mm
• nose bar (16 mm diameter) for transfer of small parts
Safety
• self-adjusting safety guard between the Belt Conveyor roll and the slider bed
• timing belt guard with window for visual inspection
• complete documentation meeting the latest Machinery Directive
12
13
P. 16 P. 18 P. 20 P. 22 P. 23
P. 26 P. 28 P. 23
P. 32 P. 34 P. 36 P. 37
P. 42 P. 43 P. 44 P. 45 P. 46 / 47
P. 50 P. 51 P. 52 P. 52 P. 53
➍
➌
➍
➌
➍
➌
40
Technical Data frame width 11
Belt speeds from 3 m/min up to 55 m/min
Drive Option1
Front End Timing Belt Drive Front End Direct Drive Center Drive With Timing Belt
A Front end timing belt drive, E Front end direct drive K Center drive with timing belt
left left
B Front end timing belt drive, F Front end direct drive, L Center drive with timing belt
right right and front end nose bar
C Front end timing belt drive, G Front end direct drive, left, N Center drive with timing belt
left, tail end nose bar with tail end nose bar and tail end nose bar
D Front end timing belt drive, H Front end direct drive, right, Q Center drive with timing belt
right, tail end nose bar with tail end nose bar and nose bar on both ends
frame width
frame width
belt width
max. 140
40
60
95
length
16
Ø
50
max. 280
45°
max. Ø140
40 110
min. 15
150
max. 320
max. 425
(with forced air cooling)
1) Standard direction is pulling. The running direction of all drives can be changed by reversing the polarity of the motor.
Drawing dimensions in mm
17
20-80
frame width
frame width
belt width
40
30
max. 220
max. Ø140
length
25
16
Ø
max. 200
50
45°
40 110
150
max. 310
max. 415
(with forced air cooling)
20-80
frame width
frame width
belt width
max. 140
40
10
60
length
150
16
Ø
50
45°
110 40
max. 330
150
max. Ø140
max. 450
max. 555
(with forced air cooling)
50
Technical Data
Belt speeds from 3 m/min up to 67 m/min frame width 16
Belt Type
low friction, high friction, accumula- 15
A B
tion, food grade, cut & oil resistant, 16
22
Side Guides for Belt Conveyors cleated for incline transport, integrated
see page 48 belt side guides, etc.
Drive Option1
Front End Timing Belt Drive Front End Direct Drive Center Drive With Timing Belt
A Front end timing belt drive, E Front end direct drive K Center drive with timing belt
left left
B Front end timing belt drive, F Front end direct drive, L Center drive with timing belt
right right and front end nose bar
C Front end timing belt drive, G Front end direct drive, left, N Center drive with timing belt
left, tail end nose bar with tail end nose bar and tail end nose bar
D Front end timing belt drive, H Front end direct drive, right, Q Center drive with timing belt
right, tail end nose bar with tail end nose bar and nose bar on both ends
frame width
frame width
belt width
max. 140
40
65
95
length
16
Ø
60
max. 290
42°
min. 15
40 160
205
max. Ø140
max. 320
max. 425
(with forced air cooling)
1) Standard direction is pulling. The running direction of all drives can be changed by reversing the polarity of the motor.
Drawing dimensions in mm
19
20-80
frame width
belt width
belt width
40
25
max. 220
Ø140
max.
length
20
16
Ø
max. 200
60
42°
40 160
205
max. 310
max. 415
(with forced air cooling)
20-80
frame width
frame width
belt width
max. 140
40
65
15
length
16
178
Ø
60
42°
max. 410
160 40
205
Ø140
max.
max. 465
max. 570
(with forced air cooling)
80
Technical Data frame width 18.5
Belt speeds from 5 m/min up to 65 m/min
Belt Type
low friction, high friction, accumulation, A B
17.5
food grade, cut & oil resistant, cleated
18.5
Side Guides for Belt Conveyors for incline transport, integrated belt side 24
see page 48 guides, etc.
Drive Option1
Front End Timing Belt Drive Front End Direct Drive Center Drive With Timing Belt
A Front end timing belt drive, E Front end direct drive, left K Center drive with timing belt
left
B Front end timing belt drive, F Front end direct drive, right L Center drive with timing belt
right and front end nose bar
C Front end timing belt drive, G Front end direct drive, left, N Center drive with timing belt
left, tail end nose bar tail end nose bar and tail end nose bar
D Front end timing belt drive, H Front end direct drive, right, Q Center drive with timing belt
right, tail end nose bar tail end nose bar and nose bar on both ends
frame width
frame width
belt width
max. 160
40
70
165
length
16
Ø
90
max. 340
min.25
45 227 22°
245
max. Ø 140
max. 400
max. 505
(with forced air cooling)
1) Standard direction is pulling. The running direction of all drives can be changed by reversing the polarity of the motor.
Drawing dimensions in mm
21
20-80
frame width
frame width
belt width
40
max. 190
Ø 140
max.
length
20
16
Ø
max. 230
90
45 227 22°
20-80
frame width
frame width
belt width
max. 160
40
18
70
length
275
16
Ø
90
max. 600
227 45 22°
245
Ø 140
max.
max. 550
max. 655
(with forced air cooling)
height
Scope of Delivery
40
Stand segment fully assembled and
attached to belt conveyor if applicable
47
47
47
height - Belt thickness - 2
height - 4
min. min.
100 100
200
200
200
108
Leveling bases BAS 40081 Swivel castors with brake Leveling bases BAS 40081 Swivel castors with brake
Height adjustment ± 20 mm CAS 3080 Height adjustment ± 20 mm CAS 3080
Order Code
Order Code2
Description Frame Width Type Length Height
Stand for C4N/C5N C4F ____ _ NN ____ ____
height
Scope of Delivery
Stand segment fully assembled and
attached to belt conveyor if applicable
S frame width + 88
frame width
R frame width + 88
frame width
H frame width + 88
frame width
G frame width + 88
frame width
(max. 2020) (max. 2020) (max. 2020) (max. 2020)
47
47
47
47
height - 44
height - 44
height- 44
height - 44
min. min.
100 100
200
200
200
108
Leveling bases BAS 1120 Swivel castors with brake Leveling bases BAS 1120 Swivel castors with brake
Height adjustment ± 30 mm CAS 3080 Height adjustment ± 30 mm CAS 3080
Order Code
Order Code1
Description Frame Width Type Length Height
Stand for C8N/C8M C8F ____ _ NN ____ ____
1) Please complete the order code by adding the corresponding parameters for order processing.
Drawing dimensions in mm
24
1
10
Technical Data
Belt speeds from
6 m/min up to 50 m/min
80
122
Drive power depending on belt speed
and load ranging from
0.25 kW to 0.55 kW
(208-230/460V; 50/60Hz; IP54)
Max. total load of material 750 kg
Modular belt pitch 1 inch
modular belt width (MB)
Drive Option1
Front End Timing Belt Drive Front End Direct Drive
max. 175
65
max. Ø 140
165
213
max. 355
199
259
min. 5
215
max. 400
max. 505
(with forced air cooling)
27
max. Ø 140
max. 190
max. 1000 max. 280
10
max. 230
159
199
259
max. 460
(with forced air cooling)
Design Options2
Side view
10
Technical Data
Belt speeds from
6 m/min up to 30 m/min
12.7
Drive power depending on belt speed
135
80
and load ranging from
0.25 kW to 0.55 kW
(208-230/460V; 50/60Hz; IP54)
Maximum load to be conveyed: on
request
Modular belt pitch 1 inch
modular belt width
Side Guides for Modular Belt Conveyors Modular belt design frame width
see page 48 Modular belt open = modular belt width + 15mm
Drive Option1
Front End Timing Belt Drive Front End Direct Drive
165
65
213
curve radius
le
g
an
e
rv
cu
(min. modular belt width)
min. 5
max. 365
173
213
max.
400
modular belt width max. 505
frame width (with forced air cooling)
29
max. 190
max. Ø 140
max.
360
max. 460
curve radius (with forced air cooling)
e
gl
an
ve
r
cu
(min. modular belt width)
in-feed length
max. 235
max. 280 215
5
173
213
Design Options2
Side view Top view
Frame Width
Description Frame width min.3 Frame width max.3
C8M Curved front end timing belt drive 215 mm 1215 mm
C8M Curved front end direct drive 215 mm 1215 mm
➍
➋
➌
➋
➊ Front end timing belt drive, right, with output shaft (page 32)
➋ Connection shaft with coupling COL 5220 (page 173)
➌ Timing belt lane without motor, output shaft, right (page 32)
➍ Timing belt lane without motor, with output shaft, right (page 32)
31
➐
➏
➎ ➍
➌
➊ Front end direct drive, right, with output shaft (page 34)
➋ Front end timing belt drive, right, with output shaft (page 34)
➌ Connection shaft with coupling COL 5240 (page 173)
➍ Timing belt lane without motor, with output shaft on both sides (page 34)
➎ Connection Hub COP 4501 (page 140)
➏ Splined Shaft COL 8500 (page 141)
➐ Timing belt lane without motor, with splined shaft hub (page 34)
32
50
(208-230/460V; 50/60Hz; IP54)
Max. total load of material 160 kg
Pulley
Number of teeth per pulley = 30
Pitch circle diameter = 47.75 mm 40 8.5
Side Guides for Timing Belt Conveyors
57
see page 48 Belt Type
Standard application, cleated for
incline transport, accumulation, etc.
Drive Option1
Front End Timing Belt Drive Timing Belt Lane Without Motor Front End Timing Belt Drive, Double Lane
A Front end timing belt drive, T Timing belt lane with A 2 Front end timing belt
left output shaft on both sides drive, left, double lane
B Front end timing belt drive, U Timing belt lane with B 2 Front end timing belt
right output shaft, left drive, right, double lane
max. Ø140
min. 15
43 149
max. 320
max. 425
(with forced air cooling)
33
frame width 40 mm
belt width 32 mm
max. 100
106.5
(130.5)
max. 140
24
Ø 12 h8
60
25
95
57
(81)
max. 100
center distance
frame width
frame width
MA C4T
40 mm
32 mm
24
Ø 12 h8
max. 140
25
60
95
57
MA C4T
24
Ø 12 h8
25
max. 100
center distance
frame width
belt width
40 mm
MA C4T
32 mm
max. 140
60
95
Order Placement
Please use our Belt Conveyor configuration tool or our request form at www.robotunits.com
1) Standard direction is pulling. The running direction of all drives can be changed by reversing the polarity of the motor.
Drawing dimensions in mm
34
Technical Data
Speeds from 6 m/min up to 66 m/min
104
99
0.25 kW to 0.37 kW
(208-230/460V; 50/60Hz; IP54)
Max. total load of material 400 kg
Pulley
Number of teeth per pulley = 32
40 17.5
Pitch circle diameter = 101.85 mm
75
Side Guides for Timing Belt Conveyors
see page 48 Belt Type
Standard application, cleated for
incline transport, accumulation, etc. Front End Drive, Double Lane
Front End Timing Belt Drive, Fmax 4000 N Front End Direct Drive, Fmax 6000 N E 2 Front end direct drive,
left, double lane
A Front end timing belt drive, E Front end direct drive
left left F 2 Front end direct drive,
right, double lane
B Front end timing belt drive, F Front end direct drive,
right right
Front End Drive, Triple Lane
O Front end timing belt drive, R Front end direct drive, left
left and output shaft and output shaft A 3 Front end timing belt
drive, left, triple lane
P Front end timing belt drive, S Front end direct drive, right
right and output shaft and output shaft B 3 Front end timing belt
drive, right, triple lane
49 200.5
Timing Belt Lane Without Motor
max. Ø 140
104
40.5
max. 120
frame width
belt width
75
32 mm
40 mm
max. 160
(164)
123.5
70
U/V
center distance
MA C8T
(115.5)
75
Ø 20 h9
40.5
center distance
max. 120
52
frame width
MA C8T
belt width
32 mm
40 mm
max. 160
52
T Ø 20 h9
40.5
165
70
(156)
75
Front End Direct Drive, Double-, Triple Lane
40.5
max. 190
max. Ø 140
frame width
belt width
32 mm
R/S
40 mm
52
40.5
Ø 20 h9
center distance
MA C8T
(max. 290)
max. 250
center distance
frame width
belt width
MA C8T
32 mm
40 mm
W, adjustable
max. 190
max. Ø140
75
Order Placement
Please use our Belt Conveyor configuration tool or our request form at www.robotunits.com
1) Standard direction is pulling. The running direction of all drives can be changed by reversing the polarity of the motor.
36
height
40
Scope of Delivery
Stand segment fully assembled and
attached to belt conveyor if applicable
max. 1800
47
47
47
47
195
195
195
195
40 40 40 40
height - 5
height - 5
height - 5
height - 5
200
200
200
200
height / 3 or
height / 3 or
MA1 + 40 MA1 + 40
height / 3 height / 3
(upper value) (upper value)
Leveling bases BAS 40081 Swivel castors with brake Leveling bases BAS 40081 Swivel castors with brake
Height adjustment ± 20 mm CAS 3080 Height adjustment ± 20 mm CAS 3080
195
195
40 40
height - 5
height - 5
200
200
height / 3 or
height / 3 or
MA1 + MA2 + 40
MA1 + MA2 + 40
(upper value)
(upper value)
Order Code
Order Code2
Description Length Type Height MA1 MA2
Stand for C4T C4G ____ _ NN ____ ____ ____
height
Scope of Delivery
Stand segment fully assembled and
attached to belt conveyor if applicable
max. 1800
57
57
57
57
148
148
148
148
40 40 40 40
height - 52
height - 52
height - 52
height - 52
200
200
200
200
height / 3 or height / 3 or
height / 3 height / 3 MA1 + 40 MA1 + 40
(upper value) (upper value)
Leveling bases BAS 1120 Swivel castors with brake Leveling bases BAS 1120 Swivel castors with brake
Height adjustment ± 30 mm CAS 3080 Height adjustment ± 30 mm CAS 3080
148
148
40 40
height - 52
height - 52
200
200
height / 3 or height / 3 or
MA1 + MA2 + 40 MA1 + MA2 + 40
(upper value) (upper value)
Order Code
Order Code1
Description Length Type Height MA1 MA2
Stand for C8T C8G ____ _ NN ____ ____ ____
1) Please complete the order code by adding the corresponding parameters for order processing.
Drawing dimensions in mm
38
Turntable
40
Description
Transfer
Space
requirement
Output
(cycles/h)
Applications
41
➊ ➋ ➌ ➍
The roller conveyor with zero pressure accumulation logic (ZPA) is divided into individual zones.
The different zones are interconnected and communicate with each other.
If a transported product is running towards an occupied zone ➍, the product remains in the previous free zone ➌.
When the occupied zones become free ➍, upstream zones follow automatically ➌.
Advantages
+"Plug and Play“ solution with decentralized controller = no primary control required (e.g. PLC)
+ Only the required rollers turn = engery efficient
+ Zero pressure (no-contact) conveying
Drive Technology
Drive head for power
transmission using
Poly-V belts
Brushless 24 V
DC motor
Ø 50
in various sizes.
2
Technical Data
120
Brushless 24 V DC motor
Speed: from 10 to 28 m/min
Temperature range: from +2°C to +40°C
Max. Continuous current per motorized inside width =
40 product width + 10 mm 40
roller: 2.5 A
frame width
Conveyor rollers driven by Poly-V belts
Roller material: galvanized steel
Belt material: Chloroprene with PA Option with side guides
tension members
24
Frame material: clear anodized aluminum
Ø 50
Side Guides for Powered Roller Conveyors Max. product load: 50 kg
see page 49
120
Control Unit:
Lead times: Completely pre-installed incl. sensors
35
standard 10 days, express 5 days inside width =
40 product width + 10 mm 40
Supported control protocols:
frame width
Dimensions
x 5
40
roller pitch
Conveying direction
x: Depends on the product length
Special Dimensions
Special widths (min. inside width 310 mm, max. inside width 1210 mm), special lengths and special roller pitch are available on request.
Guide line for roller pitch calculation = product length in conveying direction / 3.75
43
2
Zero pressure accumulation of products
4°
in various sizes.
120
Technical Data
Brushless 24 V DC motor
Speed: from 10 to 28 m/min 40 inside width 40
Control Unit:
Completely pre-installed incl. sensors
zon
e
45°
zon
45°
le
5°
2.5°
90°
10
40 inside width 40
frame width
The inside width depends on the dimensions of the transported product. Inside width min. 310 mm, inside width max. 1040 mm
Special curve angles are available on request.
2
sizes. It can be integrated into any zone of
a Powered Roller Conveyor Straight.
15 (stroke)
5
Technical Data
Motor: 24 V DC motor for lift motion with
a temperature range from +2°C to +40°C
50
Max. Continuous current per motorized
roller: 2.5 A
Roller material: galvanized steel
frame width RB 1
Max. product load: 50 kg
Control unit: A A
Side Guides for Powered Roller Conveyors Completely pre-installed incl. sensors
see page 49
Supported control protocols:
50
Dimensions
B-B
120
145
40
B B
Conveying direction
roller pitch RT
inside width LW 2
frame width RB 2
Standard Dimensions
Powered Roller Conveyor with Transfer Unit 90° In-feed or out-feed Powered Roller Conveyor
Description Box (LxW) LW 1 RB 1 RT LW 2 RB 2 RT
Transfer Unit 90° 300 x 400 mm 410 mm 490 mm 80 mm 310 mm 390 mm 80 mm
Transfer Unit 90° 400 x 600 mm 610 mm 690 mm 105 mm 410 mm 490 mm 105 mm
Drawing dimensions in mm
45
R5R Turntable
Application
2
Correctly positioned turning of products
in various sizes
207
Technical Data
Brushless 24 V DC motor for lift and belt
172
Temperature range from +2°C to +40°C
Max. Continuous current per motorized
roller: 2.5 A driver plate D
side length S
Control unit:
Completely pre-installed incl. sensors
Side Guides for Powered Roller Conveyors
see page 49 Supported control protocols:
side length S
Dimensions
0°- 270°
roller pitch RT
Conveying direction
40
frame width
inside width
40
Conveying direction
roller pitch RT
40 inside width 40
frame width
Drawing dimensions in mm
46
Application
Stand for Powered Roller Conveyor
Straight lenght
Technical Data
Material: clear anodized aluminum,
height
PA 6 or rubber
Scope of Delivery
Stand segment fully assembled
80 max. 1800
200
200
Order Code
Order Code1
Description Frame width Type Height
Stand for R5S R5F ____ _ NN ____
1) Please complete the order code by adding the corresponding parameters for order processing.
Drawing dimensions in mm
47
Application
Stand for Powered Roller Conveyor
Curved
Technical Data
height
PA 6 or rubber
Scope of Delivery
Stand segment fully assembled
height - 122
height - 122
200
200
Order Code
Order Code1
Description Frame width Type Height
Stand for R5C R5G ____ _ NN ____
1) Please complete the order code by adding the corresponding parameters for order processing.
Drawing dimensions in mm
48
Side Guide System for Belt, Timing Belt and Modular Belt Conveyors
Belt Conveyor (integrated) see catalogue
page 16 (C4N)
flexible
page 18 (C5N)
page 20 (C8N)
125 (C4N/C8N)
tube length:
120 (C5N)
150 mm
(special length
possible)
20
130
35 (straight)
standard square
65 (curve)
tube length:
110
150 mm
(special length
15
possible)
120 (straight)
100 (curve)
150 mm
(special length
possible)
25 (C4T)
20 (C8T)
Construction
± 30°
height
/3 height
2
24
Rigid
20
Flexible, with overhang Guide range with
standard square
tube length:
150 mm
175
(special length
possible)
20
100 44
(144)
30 mm
(special length
23
possible)
67
Assembly
joint
max. 3000 (in-line connection with set screw GST M08x040)
36 33
Technical Data
Material:
Basic part: PA6 black
Brackets: PA6 GF30 black
End cap: 18x18 PE-LLD
Hardware material: Galvanized steel
78
Scope of Delivery
1 Side Guide Basic Part
1 Side Guide Nut Holder
1 Side Guide Bracket Screw
2 Screw IBS M05x025
2 Hexagon nuts SKM M005
1 Screw IBS M08x030 EXNIKO
1 Washer SIS M08x13x0.8 37.5
Tightening Torque
IBS M05x025 = 6 Nm
IBS M08x030 EXNIKO = 10 Nm
Assembly
Order Code
Order Code
Description Weight
Side Guide Base COP 4561 0.095 kg
51
Technical Data
Material:
Clamping part: PA6.6 black
End cap: 15x15 PE-LLD
Square tube: Aluminium EN AW-6060-T66
Fixing material: Galvanized steel
L + 26.5
Scope of Delivery
L
1 Side Guide Clamping Part
L + 20
1 Screw IBS M05x014
1 Hexagon nut SKM M005
1 CAP 1515 cover cap
1 Square tube 15x15 length 150 mm or
variable
4
15
Order Code
Order Code1
Description Length Weight
Side Guide Clamp With Rod, length 150 COP 9001 0.045 kg
Side Guide Clamp With Rod, length variable COL 9000 SNN ____
1) Please complete the order code by adding the corresponding parameters for order processing.
Drawing dimensions in mm
52
34
Scope of Delivery
21
10 Side Guide Clips
37.5 6
Assembly
Order Code
Order Code
Description Weight/Piece
Side Guide Clip Set COP 4570 0.020 kg
Application
Ø
Technical Data
Material: PP ESD black
Scope of Delivery
4 Side Guide End Pieces
50
(85)
35
Order Code
Order Code
Description Weight/Piece
Side Guide End Piece Kit COP 4590 0.010 kg
53
Technical Data
21
Material: PVC-U black
L
Application
Order Code
Order Code
Description Weight/Meter
Side Guide Plastic, cut to length COL 4590 SNN ____ 0.340 kg
Side Guide Plastic, stock length 3000 mm COL 4590 NNN 3000 0.340 kg