Client Name : DEMO

Vessel Name : SUCTION DRUM

Tag No.: DEMO-U2

HYDROSTATIC TEST PRESSURE CALCULATION

MAWP Limited by Bottom Head

Inner Diameter D = 1,605.0 mm
Joint Efficiency E = 1.0
Min Thickness tm = 39.2 mm
Corrosion Allowance Ca = 3
Min Thickness t = 36.2 mm

h = 401.25

k = 2

L = 1,447.5 mm

Class of Vessel Class-2

Test Load factor as per Table 4.1.3 βt = 0.95
Test Load factor as per Table 4.1.3 (1.5*βt) Ɣmin = 1.425
Test Load factor as per Table 4.1.3 ƔSt/s = 1.25

MAWP of Vessel MAWP = 7.553 Mpa

Design Temperature T = 150.0°C

Pressure Boundary Material S St Sy St/s

Shell/Head SA 516 Gr.70 = 145.2 Mpa 165.0 Mpa 247.0 Mpa 1.1364

Nozzle Forging SA 516 Gr.70 = 153.2 Mpa 175.0 Mpa 237.5 Mpa 1.1423

Lowest Ratio S/St = 1.1364

Hydro Test Pressure as per Eq 8.1 PT = 10.763 Mpa

Hydro Test Pressure as per Eq 8.2 PT = 10.729 Mpa

Minimum Hydrostatic Test Pressure = 10.763 Mpa

= 108 barg

Per paragraph 4.1.6.2.a, when a hydrostatic test is performed in accordance with Part 8, the hydrostatic test
pressure of the vessel shall not exceed that value which results in the following equivalent stress limit.

By re arranging Eq 4.3.22, Primary Membrine stress are calculated

Primary Membine Stress on Bottom Cone Pm = 217.877 Mpa

Allowable Primary Membine Stress Pma = 234.650 Mpa

The Max Hydro test Pressure PTmax = 11.592 Mpa

= 116 barg

Since the Pm calcuated is less than the allowable Primary Membine Stress as per 4.1.3 the above calculated the
hydro test value is accptable
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