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INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2200 CUSTOMER PART #: 2644S003 GG MODEL NO.: DB4427-5765
GOV. REGULATION: 5-7 % CUSTOMER'S NAME: SUPERSEDES: DB4427-5249C
ENGINE: 1004.40 T PERKINS ENGINES LIMITED EDITION NO.: 17
APPLICATION: OPEN POWER UNIT DATED: 01/31/2014
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS: (CON’T)


1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 8. 400 RPM (WOT):
.063" (1.6 mm) ID X 25" (635 mm) LONG. a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
2. CALIBRATING INJECTORS........... SAE J968/ISO 7440: b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG. (60 kPa)
0.6 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 9. 1400 RPM (WOT): SET TRANSFER PUMP PRESSURE FOR 79-80 PSI,
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B.201) (545-552 kPa) (SUPPLY SET PER TEST STAND NOTE 3B)
a. TEMPERATURE 100-108F (38-42C) AT INLET. 10. 2200 (WOT):
b. SUPPLY PRESSURE (S.B.334): 5.0 ± 0.5 PSI a. ADJUST RETURN OIL TO 400-700 CC/MIN. IF ADJUSTMENT
(34 ± 3 kPa) AT PUMP INLET. REQUIRED, RECHECK TRANSFER PUMP PRESSURE PER STEP 9.
4. CAM MOVEMENT READ-OUT DEVICE: #23745. b. CHECK HOUSING PRESSURE FOR 4-10.5 PSI, (28-72 kPa).
11. 1750 RPM (WOT): SET ADVANCE TRIMMER PLUG FOR 1.0 USING
PUMP INSTALLATION: IT-079 ADVANCE ADJUSTING TOOL P/N 34593.
ROTATION-C-* NAME PLATE-L-SIDE** 12. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
#1 CYL.-8-O'CLOCK** THROTTLE-L-SIDE** 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
E.S.O./CSA (12V E.T.R.) RETORQUE CAP FOR 200-225 IN.-LBS.
13. 2000 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 101-102 mm³/STROKE.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 14. 1500 RPM (WOT): ADJUST THROTTLE TO OBTAIN 32-34
LOCKED SHAFT TIMING (S.B. 513) (SEE SPECIAL NOTES)
mm³/STROKE, SET LLA TO 5.0.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 15. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
(REF. SL-222) DO NOT REMOVE DRIVE HUB (REF. S.B. 513). 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
1. DISCONNECT ANEROID OPERATING ROD FROM SHUT-OFF LEVER RETORQUE CAP TO 200-225 IN.-LBS.
AND PLACE SHUT-OFF LEVER IN "RUN" POSITION BEFORE 16. 900 RPM (WOT): (FUEL LIMITER ADJUSTMENTS)
CHECKING PUMP PERFORMANCE. S.B. 225R. ADJUST ORIFICE SCREW TO OBTAIN 84-85 mm³/STROKE.
2. 1000 RPM (WOT): 17. 1400 RPM (WOT): BACK OUT FUEL LIMITER ADJUSTING SCREW TO
a. OPERATE PUMP FOR 10 MINUTES TO BRING TO OPERATING OBTAIN 92.5-93.5 mm³/STROKE. CHECK TRANSFER PUMP 79-80 PSI.
TEMPERATURE AND TO CLEAR AIR FROM SYSTEM. RESET IF REQUIRED.
b. SET ADVANCE READOUT DEVICE TO 0. 18. 2200 (WOT): OPERATE PUMP FOR 15 SECONDS.
3. 300 RPM (WOT): 19. 1400 RPM (WOT): CHECK FUEL DELIVERY FOR 92.5-93.5
a. ENERGIZE COLD ADVANCE SOLENOID. mm³/STROKE. READJUST IF NECESSARY.
b. CHECK ADVANCE 4.0 - 6.0. 20. 900 RPM (WOT): CHECK FUEL DELIVERY FOR 84-85 mm³/STROKE.
c. DE-ENERGIZE COLD ADVANCE SOLENOID. READJUST ORIFICE SCREW IF NECESSARY AND REPEAT STEP 17.
4. 2200 (WOT) CYCLE THROTTLE BETWEEN HIGH AND LOW IDLE AT A PROCEED TO NEXT STEP ONLY IF NO ADJUSTMENT IS NEEDED.
ONCE PER SECOND RATE FOR 3 MINUTES TO BLEED AIR FROM LLA. 21. 2400 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN 10-12
5. 2400 (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO OBTAIN mm³/STROKE.
10-12 mm³/STROKE. 22. 1000 RPM (L.I.): SET LOW IDLE SCREW FOR 10-12 mm³/STROKE.
6. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) 23. 1500 RPM (WOT): SET FORWARD SHUT-OFF LEVER ADJUSTING
THROTTLE SCREW FOR 58- 59 mm³/STROKE.
RPM POSITION mm³/STROKE ADVANCE 24. CHECK POINTS:
THROTTLE T.P.
a. 2460 WOT 4 MAX. --- RPM POSITION mm³/STROKE ADVANCE PRESSURE
b. 2400 WOT 10-12 9.75-11.25
c. 2200 WOT * 4 MAX. --- a. 2460 WOT 4 MAX. --- ---
d. 2200 WOT 95.5 MIN. 2.0-4.0 b. 2400 WOT 10-12 9.75-11.25 ---
e. 2000 WOT 96.5-104.5 --- c. 2200 WOT * 4 MAX. --- ---
f. 1500 ADJ. 32-34 4.0-6.0 d. 2200 WOT 95.5 MIN. 2.5-3.5 ---
g. 1400 WOT 81-103 --- e. 2000 WOT 100.5-102.5 --- ---
h. 900 WOT 74.5-94.5 --- f. 1750 WOT --- 0.5-1.5 ---
i. 1000 L.I. ** 10-12 2.0 MIN. g. 1500 ADJ 32-34 4.5-5.5 ---
j. 400 WOT * 4 MAX. --- h. 1400 WOT 92-94 --- 79-80 ***
k. 200 WOT 50 MIN. --- i. 900 WOT 83.5-85.5 --- ---
j. 1000 L.I. 10-12 3.0 MIN. ---
* E.S.O. DE-ENERGIZED k. 400 WOT * 4 MAX. --- ---
** RESET USING LOW IDLE SCREW, IF NECESSARY l. 200 WOT 50 MIN. --- 10 MIN. **

PUMP SETTINGS: FOLLOWING PUMP SERVICE * E.S.O. DE-ENERGIZED ** (69 kPa) *** (545-552 kPa)
1. ROLLER-TO-ROLLER DIMENSION: 1.9735" ± .0015"
(50.13 mm ± 0.04 mm) 25. SPECIAL NOTES:
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. a. TORQUE ALL FASTENERS PER S.B. 106.
2. GOVERNOR LINKAGE GAP: .125" TO .145" (3.2-3.7 mm) b. SEAL FASTENERS PER S.B. 134A AND 365R1.
(USE KIT #23093 S.B. 95). c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
3. LIGHTLY BOTTOM FUEL LIMITER PISTON SCREW AND BACK OUT d. PUMP TO BE LOCK SHAFT TIMED PER S.B. 513. OFFSET ANGLE
4 TO 5 TURNS. 3.5.
4. DISCONNECT ANEROID OPERATING ROD FROM SHUT-OFF LEVER e. COLD ADVANCE SOLENOID POSITION IS DETERMINED BY
AND PLACE SHUT-OFF LEVER IN "RUN" POSITION BEFORE ROTATING THE SOLENOID BODY CLOCKWISE (VIEWED FROM
CHECKING PUMP PERFORMANCE. S.B. 225R. T.P. END) UNTIL BODY LIGHTLY CONTACTS HEAD.
5. 1000 RPM (WOT): 26. ANEROID SETTING (OFF TEST STAND) S.B. 225R.
a. OPERATE PUMP FOR 10 MINUTES TO BRING TO OPERATING a. POSITION ANEROID INLET AT 12 O'CLOCK, VIEWING END CAP.
TEMPERATURE AND TO CLEAR AIR FROM SYSTEM. b. SET ANEROID TRAVEL TO .700" ± 0.025" BY USING REAR
b. SET TRANSFER PUMP PRESSURE TO 65 - 70 PSI. SHUT-OFF ADJUSTING SCREW.
c. SET ADVANCE READOUT DEVICE TO 0. c. CONNECT ANEROID ROD TO LEVER. LEVER SHOULD LIFT OFF
6. 300 RPM (WOT): FRONT SCREW AT 4" TO 5" HG. (2.0-2.5 PSI). IF LEVER MOTION
a. ENERGIZE COLD ADVANCE SOLENOID. REQUIRES MORE THAN 5" HG. (2.5 PSI), LENGTHEN ROD. IF
b. CHECK ADVANCE 4.0  - 6.0. LESS THAN 4" HG. (2.0 PSI) IS REQUIRED SHORTEN ROD.
c. DE-ENERGIZE COLD ADVANCE SOLENOID. d. FULL TRAVEL OF LEVER SHOULD BE OBTAINED BY 25" HG.
(12.5 PSI).
7. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP e. RE-CHECK RESPONSE AND REPEATABILITY.
4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
RETORQUE CAP TO 200-225 IN.-LBS.

© STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
DB4427-5765 EDITION 17 DATED 01/31/2014 Page 2 of 4

Note: IF VALVE BODY / COIL ASSEMBLY ARE NOT AS PICTURED USE 34195 VALVE BODY & 34268 COIL ASSEMBLY. REFERENCE S.B. 373A.

Note:

Note:
DB4427-5765 EDITION 17 DATED 01/31/2014 Page 3 of 4

Note: * O.S. METERING VALVE AND ARM ASSEMBLY 24441 REFERENCE S.B. 336

Note:

Note:
DB4427-5765 EDITION 17 DATED 01/31/2014 Page 4 of 4

Note: E.S.O. TERMINAL ORIENTATION TO BE IN LINE WITH SIDES OF COVER

Note:

FOR SERVICE USE ONLY


APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 10/16/2000 27076 1
26431 ESO MOUNTING AND GROUNDING KIT 11/02/2000 27106 2
33702 GASKET KIT 11/08/2000 27120 3
37056 CSA SOLENOID KIT 12V NON-DELAY 12/21/2000 27181 4
02/13/2001 26236 5
02/23/2001 26236 6
03/13/2001 27003 7
10/23/2003 26277 8
01/13/2004 28511 9
04/15/2005 29267 10
09/06/2005 29070 11
03/30/2007 30687 12
09/12/2008 31605 13
10/08/2008 31653 14
05/20/2011 33316 15
11/06/2013 36264 16
01/31/2014 36596 17

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