8923A050 :3

Test Plan:
Perkins T4.401 LP18 8923A050 :

PUMP SPECIFICATION
Rotation: Clockwise.
Governor type: Mechanical all-speed.
Gov. Link Length: 41.5 ± 0.5 mm.
Governor spring position : 2
Plunger Diameter: 7.0 mm (4 off).
Drive Type: Supported shaft.
Transfer pressure adjuster in end plate.
Viscosity compensating device in end plate.
Advance Type: Pressure End Cold Servo Advance (PECSA)
Scroll plate max. fuel delivery adjustment.
Torque trimmer.
Solenoid voltage: See Service Instruction Note DT294.
OEM Code: 2644F508MG Setting Code: ...../2/2360
OEM Code: 2644F528MG Setting Code: ...../2/2360

ISO TEST CONDITIONS.

This data is only valid for the test conditions specified and the
following test benches: HA3000/HA2500/HA700/AVM/PGM
Test Fluid: ISO 4113 at 40 ± 2°C.
Inlet feed pressure: 0.3 bar
Backleak pressure: 0.3 bar
Nozzles: BDL0S6844
Nozzle Opening Pressure: 172 + 3 - 0 bar.
Nozzle Holder: ISO 7440 + YDB288 Edge filter assy.
H.P. pipes: 6 x 1.8 x 450 mm

PRE-TEST NOTES
Screw transfer pressure adjuster fully in and then 9.5 turns
out before commencing test.
Advance Reading: Off the cam ring.
A 3.5mm shim is fitted to the piston spring cap on assembly.
After adjustment, shimming to be. 1.0 to 4.0 mm.
Torque trimmer plug to be wound out until thread appears.
Wax motor to be energised unless otherwise stated.
Latch Valve Adjuster, if fitted, early design - to be flush
with locknut. Later design - screw fully in then 6 turns out
Refer to SIN DT363

ISO TEST PROCEDURE

Test Operation S/C RPM Requirements
1. Priming (C) 100 Obtain delivery from all injectors
and backleak.
2. Stabilisation (C) 600 Operate throttle lever 5 times.
When adjusting transfer pressure, adjusting tool must be
disengaged before taking a reading. See SIN D032.
3. Stabilisation S/C 1100 TP 6.14 bar(89 psi)
and initial Max. fuel delivery to
settings 73.0 ± 1.0 mm3/stroke.
Run pump for 3 minutes to stabilise.
4. Advance (S) 500 0° (Datum advance gauge)
5. Backleakage (C) 1100 45 to 91 cm3 per 100 strokes.
Flow rate 500 to 1000 cm3/min.
6. Cambox Press (C) 1100 0.55 to 0.83 bar ( 8 to 12 psi).
7. Cambox Press (C) 700 0.21 to 0.83 bar ( 3 to 12 psi).
8. Advance - (S) 700 3.8 to 4.2 ° ( 2.3 to 2.6 mm).
Light load 20.0 ± 6.0 mm3/st. Use throttle.
Press at test(7 ) + 3.59 to 4.83bar
(Press at test(7 )+ 52 to 70psi)
Use TP adjuster.
9. Transfer Press (S) 1100 Press at test(6 ) + 4.56to 5.79bar
(Press at test(6 )+ 66 to 84psi)
If incorrect repeat from test (8 ).
10. Advance - (C) 700 6.8 to 7.2 ° ( 4.1 to 4.4 mm).
Light load 16.0 ± 6.0 mm3/st. Use throttle.
If incorrect repeat from test (8 ).
11. Advance - (C) 1100 0.8 to 1.2 ° ( 0.5 to 0.7 mm).
Light load 43.0 ± 11.0 mm3/st. Use throttle.
8923A050 :3
Test Plan:
Perkins T4.401 LP18 8923A050 :

ISO TEST PROCEDURE

Test Operation S/C RPM Requirements
If incorrect repeat from test (8 ).
12. Transfer Press (C) 100 Minimum 0.8 bar, ( 12psi).
Stop test machine.
Remove pressure gauges and fit stop solenoid or plug.
Prime as at test (1).
13. Max. Delivery (S) 1100 73.0 ± 0.5 mm3/st.
Maximum spread 6.0 mm3/st.
Screw torque trimmer fully in.
14. Delivery S/C 550 As test (13) - 5.0 ± 0.5 mm3/st.
Set by torque trimmer cam plug
15. Delivery (C) 1100 As test (13) ± 0.5 mm3/st.
16. Governor (S) 1190 12.0 to 16.0 mm3/st.
17. Gov. cut-off (C) 1220 Maximum 4.0 mm3/st.
18. Delivery (C) 1100 Throttle as test (16).
Minimum as test (15) - 1.0 mm3/st.
Close throttle.
19. Delivery (C) 495 Maximum 4.0 mm3/st.
20. Idle delivery (S) 495 12.0 to 15.0 mm3/st. Throttle closed.
21. Delivery (C) 630 Throttle as test(20) Max. 4.0 mm3/st
22. Delivery (C) 100 Minimum 70.0 mm3/st.
23. Delivery (C) 220 Minimum 85.0 mm3/st.
24. Delivery (C) 280 As test (23) - 25.0 ± 15.0 mm3/st.
If incorrect, adjust latch valve screw & lock or change plug if
fitted. Repeat from test (23).
25. Exhaust brake (C) 500 Exhaust brake closed. Max. 4.0 mm3/st
(If fitted)
26. Shut-off (C) 500 De-energise solenoid, wait 5 seconds.
Solenoid Max. 4.0 mm3/st.
Stop test machine.
De-energise wax motor and wait 5 minutes.
27. Advance (C) 700 3.5 to 5.9°, ( 2.1 to 3.6 mm).
Energise wax motor.
28. Advance (C) 1100 0.5° ( 0.3 mm). Max.
Stop test machine.
Remove wax motor and fit tool 7244-631.
29. Timing S/C Outlet 'W ', Pressure 55 bar
Indicator plate offset 8.0° against
pump rotation. To centralise bubble
rotate driveshaft in pump rotation.
Tighten shaft locking screw 13.0Nm.
(flange), 17.0 Nm (housing).
Remove tool 7244-631 and re-fit wax motor.
REFER TO STATEMENT AT END OF EXPLANATORY NOTES REGARDING MAXIMUM
FUEL AND SPEED SETTING AND VARIATIONS IN ENGINE PERFORMANCE.