Test Plan: 3239590

Applic: Perkins Vista A 80 KVA

Issue No: 5 Remove pressure gauges and fit stop solenoid or plug.
Date: 00/00/00 50Hz Governor settings/checks only, tests 8 to 14 .
Pumps covered: 3239F590T 3239F591T 8. Delivery (C) 750 As test ( 7) ± 0.5 mm3/st.
9. Governor (S) 790 5.0 to 15.0 mm3/st.
Run test machine down to 750 rpm.
PUMP SPECIFICATION. 10. Delivery (C) 775 91 to 101 mm3/st.
Rotation: Clockwise. If high wind droop adjuster in, if low wind droop adjuster out.
Governor type: Mechanical all-speed with Droop Feature. If incorrect or adjusted, stop machine and repeat from test (7 ).
Gov. Link Length: 9.7 ± 0.2 mm. 11. Gov. cut-off (C) 820 Maximum 5.0 mm3/st.
Governor spring position : 6. If incorrect reset droop adjuster to pre-test notes and repeat
Plunger Diameter: 7.0 mm (4 off). from test (7 ).
Drive Type: Uprated with supported shaft. 12. Delivery (C) 750 As test ( 7) ± 0.5 mm3/st.
Advance Type: Light Load. If incorrect reset droop adjuster to pre-test notes and repeat
Adjusting plate max. fuel delivery control. from test (7 ).
Solenoid voltage: See Service Instruction Note DT294 13. Advance - (S) 750 0.8to 1.2° 40to
OEM Code: 2643B315 Setting Code: LY/6/- 58mm3/st
Light load Adjust throttle actuator tool
& shim as required.
ISO TEST CONDITIONS. 14. Advance - (S) 750 3.3to 3.7° 20to
This data is only valid for the test conditions specified and the 49mm3/st
following test benches: HA3000/HA2500/HA700/AVM/PGM Light load Adjust throttle actuator tool
Test Fluid: ISO 4113 at 40 ± 2°C. & shim as required.
Inlet feed pressure: 0.3 bar If adjusted repeat from test (13).
Backleak pressure: 0 bar 60Hz Governor settings/checks only, tests 15 to 19 .
Nozzles: BDL0S6889 (YDB287) 15. Delivery (C) 900 115 to 135 mm3/st.
Nozzle Opening Pressure: 172 + 3 - 0 bar. 16. Governor (S) 945 10 to 20 mm3/st.
Nozzle Holder: ISO 7440 + YDB288 Edge filter assy. Run test machine down to 900 rpm.
H.P. pipes: 6 x 1.8 x 450 mm 17. Delivery (C) 925 100 to 110 mm3/st.
If high wind droop adjuster in, if low wind droop adjuster out.
If incorrect or adjusted, stop machine and repeat from test (15).
PRE-TEST NOTES 18. Gov. cut-off (C) 960 Maximum 5.0 mm3/st.
If incorrect reset droop adjuster to pre-test notes and repeat
Screw Metering Valve Droop Adjuster fully in & then out 1.5
from test (15).
turns.
Lock throttle lever in the fully open position. 19. Delivery (C) 900 As test (15) ± 1.0 mm3/st.
20. Shut-off - (C) 200 De-energise solenoid, wait 5 seconds.
Fit throttle actuator tool YDT265.
Adjust Light Load Advance by shim (0.5 to 3.5 mm total). Solenoid Max. 2.0 mm3/st.
Stop test machine.
21. Delivery (C) 150 Minimum 45.0 mm3/st.
22. Timing S/C Outlet 'U ', Pressure 55 bar
ISO TEST PROCEDURE Indexing tool at 99.0°, Scribe line.
1. Priming (C) 200 Obtain delivery from all injectors
Depressurise. Rotate drive 231.0° to
and backleak.
pos'n 330.0°. Slide washer and torque
2. Stabilisation (C) 750 Run pump for 3 minutes to stabilise.
shaft locking screw to 17.0 Nm.
Cycle pump between 750 rpm and 800 rpm 5 times
PRE-OVERCHECK NOTES
(to remove air from Governor unit).
.
3. Delivery S/C 750 125.0 ± 1.0 mm3/st.
The Overcheck section of this plan has been developed in
4. Transfer Press. (C) 100 Minimum 0.7 bar, ( 10psi).
conjunction with the Original Equipment Manufacturer.
5. Transfer Press. (S) 750 4.9 to 5.6 bar( 71 to 81 psi)
Providing all values are achieved, the pump settings will
6. Back leakage. (C) 750 33 to 87 cm3 per 100 strokes.
maintain the original homologated engine performance. Failure to
Flow rate 250 to 650 cm3/min.
attain any one of the values will indicate a pump setting or
7. Delivery (S) 750 125.0 ± 0.5 mm3/st.
function failure and require further investigation.
Stop test machine.
.
No adjustments to be made unless otherwise stated.
.
ISO OVERCHECK PROCEDURE
23. Timing S/C For validation:
Indexing tool set to 330.0 ± 0.5°
24. Priming (C) 200 Obtain delivery from all injectors
and backleak.
Cycle pump between 750 rpm and 800 rpm 5 times
(to remove air from Governor unit).
25. Shut-off - (C) 200 De-energise solenoid, wait 5 seconds.
Solenoid Max. 2.0 mm3/st.
Stop test machine.
26. Delivery (C) 150 Minimum 40.0 mm3/st.
27. Stabilisation (C) 750 Run pump for 3 minutes to stabilise.
50Hz Governor settings/checks only, tests 28 to 32 .
28. Delivery (C) 750 122 to 128 mm3/st.
29. Delivery (C) 775 86 to 101 mm3/st.
30. Delivery (C) 790 Maximum 20.0 mm3/st.
31. Delivery (C) 820 Maximum 5.0 mm3/st.
32. Advance - (C) 750 0.8to 1.2° 49 ±
13mm/3st.
Light load Use throttle actuator tool.
60Hz Governor settings/checks only, tests 33 to 36 .
33. Delivery (C) 900 Minimum 115 mm3/st.
34. Delivery (C) 925 90 to 110 mm3/st.
35. Delivery (C) 945 Maximum 25.0 mm3/st.
36. Delivery (C) 960 Maximum 5.0 mm3/st.