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M.S. AL-SUWAIDI INDUSTRIAL SERVICES, CO. LTD.

HAZARD IDENTIFICATION PLAN


FIBERGLASS REPAIR SERVICES IN RASTANURA
TERMINAL AND REFINERY

HAZARD
ACTIVITIES SPECIFIC HAZARDS LOCATION CORRECTIVE ACTION CLASS
A, B, C

1. Confined Space *Storage tanks and vessels RTT & RTR *Apply work permit system. A
Entry contain toxic and harmful Tanks & Vessels *Tanks and vessels are cleaned and gas-free.
substances. *Personnel to have urine test before entering a leaded gasoline tank
and retest after completing the work.
*Workers shall wear appropriate PPE (hard hats, safety shoes, safety
glasses, etc.).
*Ventilation and illumination RTT & RTR *Provide ventilation and exhausters when working inside the tank and B
deficiency Tanks & Vessels vessel.
*Sufficient lighting required. Lighting fixtures shall be explosion proof
type.
*Limited access in an emer- RTT & RTR * Manholes shall not be blocked for easy access. B
gency situation Tanks & Vessels *Post standby man outside the tank or vessel to monitor movement
of personnel inside the tank or vessel.
*Provide in-out logging system.
* Educate workers on confined space procedures.
2. Scaffold Erection *Scaffold might collapse if RTT & RTR *Apply work permit system. A
improperly erected. Tanks & Vessels *Scaffold is erected as per GI 8.001 "Safety Requirements for Scaf-
folds" and Scaffold Safety Handbook.
*Submit scaffold plan if scaffold to be erected is more than 12.2m.
*To be erected, plumb and square, and must be leveled on a proper
prepared ground.
*Misuse of scaffold due to RTT & RTR *Scaffold tag “Red” must be installed during erection. A
tagging system failure Tanks & Vessels *To be inspected and approved by a Certified Scaffolding Supervisor
and Certified Scaffolding Inspector (if more than 6m high) before
using.
*Once the scaffold is approved, scaffold tag “Green or Yellow” will
M.S. AL-SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
FIBERGLASS REPAIR SERVICES IN RASTANURA
TERMINAL AND REFINERY

HAZARD
ACTIVITIES SPECIFIC HAZARDS LOCATION CORRECTIVE ACTION CLASS
A, B, C

replace the "Red" tag.


*Scaffold inspection checklist will be provided.
*Fall hazard when working RTT & RTR *Scaffolders shall wear PPE and full body harnesses with lanyard (to A
in an elevated area Tanks & Vessels be anchored in a stable structure).
*Require barricades and warning signs to be placed at ground level to
warn people below.
3.Surface Preparation *Solvent used for cleaning RTT & RTR *Apply work permit system. B
oil, grease, etc. can affect Tanks & Vessels *Workers shall wear appropriate PPE (hard hats, safety shoes, safety
worker's health. glasses, etc.).
*Use of respiratory equipment (cartridge type) required.
*Avoid skin contact.
*Thorough washing of hands and faces before drinking, eating and
smoking.
*Sweeping and vacuum RTT & RTR *Workers shall wear appropriate PPE (hard hats, safety shoes, safety C
cleaning of blasted area Tanks & Vessels glasses, etc.).
can cause dust inhalation *Use of dust mask required.
*Chipping and grinding of RTT & RTR *Workers shall wear appropriate PPE (hard hats, safety shoes, safety A
weld/sharp metal protrusion Tanks & Vessels glasses, etc.).
can cause eye injury, fire/ *Double eye protection (safety glass and face shield) required.
explosion. *Requires fire extinguisher, 20 lbs., ABC type.
*Grinder shall be double insulated and restricted to 110V only. GFCI
required.
*Provide welding blankets around the work area to control sparks.
*Gas testing required before doing any hot work.
4.Abrasive Blasting *Equipment and materials RTT & RTR *Apply work permit system. A
used for abrasive blasting Tanks & Vessels *Blasters and painters shall have pre-placement physical exam, inclu-
M.S. AL-SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
FIBERGLASS REPAIR SERVICES IN RASTANURA
TERMINAL AND REFINERY

HAZARD
ACTIVITIES SPECIFIC HAZARDS LOCATION CORRECTIVE ACTION CLASS
A, B, C

can be hazardous if used ding chest x-ray and pulmonary function tests with repeat test at least
carelessly. least every two years.
*Workers shall wear appropriate PPE (hard hats, safety shoes, safety
glasses, etc.).
*Air compressor, blasting pot and blasting hose nozzle are to be
grounded.
*Requires fire extinguisher, 20 lbs. ABC type for each air compressor
*Ventilation and illumination RTT & RTR *Provide ventilation and exhausters when working inside the tank and B
deficiency Tanks & Vessels vessel.
*Sufficient lighting required. Lighting fixtures shall be explosion proof
type.
*Fall hazard when working in RTT & RTR *Workers to wear full body harnesses and to be anchored in a stable A
in an elevated area Tanks & Vessels structure.
5.Application of Fiber *Removal of existing fiber RTT & RTR *Apply work permit system. B
Glass Reinforced Epo- glass lining can cause fiber Tanks & Vessels *Workers shall wear appropriate PPE (hard hats, safety shoes, safety
xy Coating and dust inhalation glasses, etc.).
*Use of respiratory equipment (cartridge type) required.
*Dispose removed fiber glass lining in a safe disposing area.
*Materials used for coating RTT & RTR *Workers shall wear appropriate PPE (hard hats, safety shoes, safety B
can be dangerous to health. Tanks & Vessels glasses, etc.).
*Use of respiratory equipment (cartridge type) required.
*Avoid skin contact.
*Thorough washing of hands and faces before drinking, eating and
smoking.
*Disposal of materials affect RTT & RTR *Maintain good housekeeping in the work area. C
environment/poor house- Tanks & Vessels *Provide lugger bucket for material disposal.
M.S. AL-SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
FIBERGLASS REPAIR SERVICES IN RASTANURA
TERMINAL AND REFINERY

HAZARD
ACTIVITIES SPECIFIC HAZARDS LOCATION CORRECTIVE ACTION CLASS
A, B, C

keeping *Barricade the area and install warning signs.


*Contents of lugger bucket to be disposed in the approved Saudi
Aramco dumping area.
6.Crane Operation *Security problem when en- RTT & RTR *Arrange to inspect the crane for crane sticker prior to plant entry and C
tering the plant Tanks & Vessels and use.
*Provide Saudi Aramco Certified Crane Operator (for each type of
crane) and Certified Rigger.
*Hazards of crane operation RTT & RTR *Apply work permit system. A
in the plant/crane tipping/ Tanks & Vessels *Comply with requirements of GI 7.028 "Crane Lifts: Types and Pro-
uncontrol load/injury to per- cedures".
sonnel. *Prepare lift plan and acquire Rigger 1 approval. Submit all lift plans
to Proponent for review.
*Taglines will be used whenever a lift is made to control loads.
*Mounting pads to be installed when outriggers are rested.
*Ground personnel will be kept clear of the crane swing radius.
*Warning signs and barricades/warning tapes shall be used around the
the crane operational area.
*Daily inspection will be conducted by the crane operator and docu-
mented.
*Sling and rigging RTT & RTR *Wire rope sling, shackle and nylon web sling shall be properly iden- B
Tanks & Vessels tified for SWL and be given an ID numbers.
*To be inspected and documented before using.
*Damaged items shall not be kept in worksite.

NOTE: Hazard Classification


M.S. AL-SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
FIBERGLASS REPAIR SERVICES IN RASTANURA
TERMINAL AND REFINERY

HAZARD
ACTIVITIES SPECIFIC HAZARDS LOCATION CORRECTIVE ACTION CLASS
A, B, C

Class "A" Hazards: A condition or practice likely to cause permanent disability, loss of life or body part and/or extensive loss of structure, equipment or materials.
Class "B" Hazards: A condition or practice likely to cause serious injury or illness (resulting in temporary disability) or property damage that is disruptive, but less severe than Class " A"
Class "C" Hazards: A condition or practice likely to cause minor (non-disabling) injury or non disruptive property damage.
M.S. AL-SUWAIDI INDUSTRIAL SERVICES, CO. LTD.
HAZARD IDENTIFICATION PLAN
FIBERGLASS REPAIR SERVICES IN RASTANURA
TERMINAL AND REFINERY

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