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chapter 0
GENERAL
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LINE MAINTENANCE MANUAL
CHAPTER 0 Issue: 02
GENERAL Rev. : 06
Date : Jan. 2014
0.0 Table of Content
Index Titles and Descriptions Pages
CHAPTER 0: GENERAL
0.0 Table of Content 0.0/1
0.1 Approval Sheet 0.1/1
0.2 Transmittal Letter 0.2/1
0.3 Record of Revisions 0.3/1
0.4 List of Effective Pages 0.4/1
0.5 Distribution List 0.5/1
0.6 Procedure of Amendment and Revision 0.6/1
0.7 Abbreviations 0.7/1
08 Summary of Changes 0.8/1
CHAPTER 1: ORGANISATION AND RESPONSIBILITY
1.0 Content of Chapter One 1.0/1
1.1 VNA’s General Policy and Administration of Line 1.1/1
Maintenance
1.1.1 General Policy 1.1.1
1.1.2 Line Maintenance Administration 1.1/2
1.1.3 Duty and Responsibilities 1.1/3
1.2 Contracted Line Maintenance Organizations and 1.2/1
Authorization
1.2.1 VAECO - A Member of Vietnam Airlines 1.2/1
1.2.2 Other Line Maintenance Organizations 1.2/1
1.3 VNA’s aircraft fleet 1.3/1
1.4 List of VNA’s outstations 1.4/1
CHAPTER 2 : LINE MAINTENANCE PROCEDURES
2.0 Content of Chapter two 2.0/1
2.1 Master line maintenance Procedures 2.1/1
2.2 Use and Completion of line documentations 2.2/1
2.3 Defect Control Procedures 2.3/1
2.4 Fuelling procedure 2.4/1
2.5 Reporting Systems 2.5/1
2.6 De/Anti-Icing Procedures 2.6/1
2.7 Component’s movement monitoring 2.7/1
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2.8 Aircraft Incident and Accident Handling Procedures 2.8/1
2.9 ETOPS Maintenance Procedures 2.9/1
2.10 One-Off Authorization 2.10/1
2.11 Certifying Staff - Monitoring and Control 2.11/1
2.12 Installation of Aircraft Wheel-Chocks Procedure 2.12/1
2.13 RVSM and RNP Maintenance Procedure 2.13/1
2.14 CAT II/III Maintenance Procedure 2.14/1
CHAPTER 3: LINE MAINTENANCE CHECKLIST
3.0 Content of Chapter Three 3.0/1
3.1 Control of Line Maintenance Checklists onboard 3.1/1
3.2 List of Line Maintenance Checklist 3.2/1
CHAPTER 4: FORMS AND INSTRUCTIONS
4.0 Content of Chapter Four 4.0/1
4.1 Line Maintenance Instructions 4.1/1
4.1.1 Control of blanking and locking devices 4.1/1
4.1.2 Maintenance Data to be used at outstations 4.1/1
4.1.3 Control and monitoring of defects 4.1/2
4.1.4 Spare request, aircraft parts/components acquisition and 4.1/5
handling
4.1.5 Special inspections 4.1/7
4.1.6 Recording of tools and test equipments used for maintenance 4.1/10
4.1.7 Structural damage repair 4.1/11
4.1.8 Paper works during line maintenance 4.1/11
4.1.9 Aircraft maintenance records 4.1/11
4.2 Line Maintenance Forms 4.2/1
4.2.1 Technical Log 4.2/1
4.2.2 Cabin Defect Log 4.2/10
4.2.3 MEL/Airworthiness related acceptable deferred defects 4.2/12
“Type B”
4.2.4 Non-MEL/Airworthiness related acceptable deferred defects 4.2/14
“Type C”
4.2.5 Movement TELEX 4.2/16
4.2.6 Mandatory Occurrence Report 4.2/17
4.2.7 A.O.G Report 4.2/21
4.2.8 Technical Delay Report 4.2/22
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4.2.9 Concession/Variation Request 4.2/23
4.2.10 Serviceable/Unserviceable Item 4.2/24
4.2.11 Note to crews and engineers form 4.2/25
4.2.12 Aircraft/Engine dent and buckle chart forms 4.2/26
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LINE MAINTENANCE MANUAL
CHAPTER 0 Issue: 02
GENERAL Rev. : 08
Date : Jan. 2015
02 06 Jan.2014 Jan.2014
02 07 Nov.2014 Nov.2014
•
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LINE MAINTENANCE MANUAL
CHAPTER 0 Issue: 02
Vietnam Airlines GENERAL Rev. ;08
Date; Jan. 2015
TRANSMITTAL LETTER
Upon receipt of this transmittal and the manual attached, please follow this
instruction in order to update your manual correctly. Then, you are requested to
complete this form by signing and send it to VNA’s Technical Department as
detailed below:
Technical Department
Vietnam Airlines
200 Nguyen Son St.
Long Bien District of Hanoi, 10000
Fax: (00) 84-34 8 27 30 04
01/00 Jun.2007
01/01 Nov.2007
02/00 Mar.2009
02/03 Dec.2011
02/04 Feb.2012
02/04A Jun.2012
02/05 Jan.2013
02/05A Jul.2013
02/06 Jan.2014
02/07 Nov.2014
02/08 Jan.2015
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GENERAL Rev. : 08
Date : Jan. 2015
14 HAECO HKG 01 22
ICN 01 23
15 Korean Air
PUS 01 24
16 Malaysia Airlines (MAS) KUL 01 25
MEL 01 26
17 Etihad
SYD 01 27
PEK 01 28
18 AMECO
PVG 01 29
19 Lufthansa FRA 01 30
TPE 01 31
20 China Airlines (CI)
KHH 01 32
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Date : Nov. 2014
21 AMECO CAN 01 33
22 SMECO CTU 01 34
23 JASAERO CGK 01 35
24 A321 Fleet (CD format) Onboard 50
25 A330 Fleet (CD format) Onboard 09
26 B777 Fleet (CD format) Onboard 10
27 ATR 72 Fleet (CD format) Onboard 16
28 Fokker 70 Fleet (CD format) Onboard 02
Note:
- VNA will ensure that every VNA’s suppliers provided line maintenance
services at outstations and VNA’s aircraft must be delivered at least one
controlled copy of the Line Maintenance Manual. The Technical Department
is responsible for this task.
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Date : Dec.11
0.7 Abbreviation
chapter 1
Organisation & responsibility
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ORGANIZATION AND RESPONSIBILITY Rev. : 03
Date : Dec.11
1.0 Content of chapter one
CAAV
Standard&Safety
Dept.
VNA
AOC Holder
No.1997-01/CAAV
Marketing& Training
Service Dept. Department
MCC
Ground Handling
Supplier/Provider
MCC Outstations
Outstations
Legend:
Full Technical Support/Information
Quality Audit Line & Quality Support/ One-off Auth./Contr. CRS list &
CRS approval
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1.1.3.6 VAECO: They are responsible for (here mentioned only functions
related to contracted line station):
- Carry out all maintenance activities in accordance with this Line
Maintenance Manual and the aircraft maintenance contract VNA-
VAECO/HĐ2013;
- Update all line maintenance check list into technical log file;
- Technical support on entire flight route of VNA (such as issue EO,
engineering required, quality note, tech service in case of necessary).
- Provide all data and technical information when requested.
1.1.3.7 Line Maintenance Providers (other than VAECO) are responsible for
performing all line maintenance tasks under the line maintenance contract
with VNA.
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1.1.3.8 Ground Handling Company is responsible for providing services i.a.w the
agreement with VNA.
1.1.4 Training:
1.1.4.1 Initial training:
- All technical staffs must complete Line maintenance manual initial training
before being certified by VNA SQS department.
- Initial training must be performed by certified instructors.
Note: Line maintenance provider’s in-house instructors (certified by VNA
SQS department) can perform initial training to their staffs.
1.1.4.2 Recurrent training:
- Line maintenance manual recurrent training will be performed every 24
calendar months.
- Read & Sign method is acceptable.
1.1.4.3 Records:
- Training records must be stored by Line maintenance provider for audit,
copies shall be sent to Technical Department and SQS Department.
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1.2 Contracted Line Maintenance Organizations and Authorizations
1.2.1 VAECO
VAECO stands for Vietnam Airlines Engineering Company .
VAECO has become a Approved Maintenance Organisation since 01st January
2009 holding a maintenance certificate issued by Civil Aviation Administration
of Vietnam No. VN-268/CAAV.
To comply with Vietnam Aviation Regulations, VNA has signed a maintenance
contract with VAECO and assigned to VAECO responsibility to carry out most of
its maintenance activities. By using maintenance services of VAECO and other
AMO, VNA ensures that a maintenance system is well established and operated
as described in VNA’s Maintenance Management Exposition, ETOPS Manual
and this Line Maintenance Manual.
In accordance to the mentioned contract, relating to line maintenance for VNA
fleets VAECO is mainly responsible for:
- Having Line Maintenance Control Centers to ensure that all line
maintenance activities for VNA’s aircraft are performed in safe, controlled
and airworthy conditions;
- Providing and supporting fully and adequately all technical instructions,
advices etc. to all outstations where VNA’s aircraft are operated to upon
requested;
- Ensuring that at outstations under VAECO control (refer to MME chapter
5; MOE Chapter 22 and the related appendixes of the contract No VNA-
VAECO/HĐ01/2009) line maintenance services for VNA’s aircraft are
provided.
Note: If there is any change and/or supplemental of aircraft, this above list will be
updated at the next revision.
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CHAPTER 2
LINE MAINTENANCE PROCEDURES
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III. Responsibility
- Maintenance Organisations/Airlines which have contracts and provide
the Line Maintenance Services for VNA’s aircraft must be responsible for
the retainment, updating, dissemination and application of this procedure.
- The line station Supervisor is responsible for ensurring the followings:
+ Only designated (trained and qualified) staff carry out
maintenance services for VNA aircraft.
+ All procedures related are strictly applied by the designated staff.
+ All tooling/equipment used for maintenance works on VNA
aircraft are controlled, callibrated in accordance with
manufacturers’ requirements.
+ Best standard practices are pertained.
IV. References:
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V. Definition and abbreviation:
1- Line Maintenance: Line maintenance is any maintenance that must be
carried out to ensure that the aircraft is fit for the intended flight. It may
include:
- Trouble shooting;
- Defect rectification;
- Component replacement with use of external test equipment if
required. Component replacement may include components such as
engines and propellers;
- Scheduled maintenance and/or checks including visual inspections
that detect obvious unsatisfactory conditions/discrepancies but do
not require extensive and in depth inspection. It may also include
internal structure, systems and power plant items which are visible
through quick opening access panels/doors.
- Minor repairs and modifications which do not require extensive
disassembly and can be accomplished by simple means.
2- Preflight/Transit checks: The Preflight/Transit checks are Line
Maintenance Checks to be performed at each transit or before each
flight, but not earlier than two (2) hours before the flight. This check
includes also the correction of troubles reported in the Aircraft Technical
Log if the airworthiness of the aircraft is affected.
3- Terminal checks: These checks are carried out in principle every day,
and in any case must not exceed 36 hours (applied to A320/A321/A330)
and 48 hours (applied to B777) elapsed time.
4- Weekly/Line checks:
- For B777: line checks shall be carried out within every 100 flight hours.
- For A321: weekly check shall be carried out within every 08 days.
- For A330: weekly check shall be carried out within every 07 days.
- For ATR72: weekly check shall be carried out within every 07 days.
- For F70: weekly check shall be carried our within every 08 days.
5- 125FH checks: For F70 only. The “125FH Check” shall be carried out
within 125 flight hours. Pre-fllight check is included in this check. If time
to next flight is more than two (02) hours, then it is required to perform
preflight check again.
4- Refueling:
Not in all the cases but re-fueling of aircraft may be necessary during
transit service or before a flight. The amount of fuel to be re-fuelled is
given by the captain of the flight. Maintenance staff has the responsibility
to coordinate closely with the fuelling company during the fueling
process.
For the refueling process referred to the Refueling Procedure for details.
5- Certification of Preflight/Transit, Terminal, Weekly/Line check, and
125FH:
Before signing the Transit/Preflight/Terminal/Weekly/Line
Checks/125FH Checks in the Aircraft Technical Log, the signatory shall
ensure that:
a) Due entries on the Out-of-Phase Maintenance (OPM) sheets have been
cleared.
b) All Technical Log defects have been cleared or transferred to ADD’s,
whichever is applicable. If part replacement had been made, all data (P/N,
S/N, GRN or batch number) have been entered correctly in to the
appropriate fields. All accompanied release documentation of the
replacement part is attached (using stapler for example) to the
corresponding Technical Log page or inserted securely in the Technical
Log cover folder (if too big to be stapled into the Technical Log page).
c) All ADD’s have been reviewed and have had sufficient time limit for
the intended flight (taking into account any possible en-route weather
conditions) to the next destination. If any ADD requires a maintenance
action to be done before the flight, the entry in the Technical Log for that
maintenance action had been made and certified accordingly.
d) All fuel and oil uplifts have been properly recorded.
e) Concessions (if any) have not expired and have had sufficient time
limit for the intended flight (taking into account any possible en-route
weather conditions) to the next destination.
f) The Certificate of Release to Service – Scheduled Maintenance
Inspection (CRS-SMI) has not expired and have had sufficient time limit
for the intended flight (taking into account any possible en-route weather
conditions) to the next destination.
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g) The Notes to Crews and Engineers (NTC) if any has been reviewed. In
addition, information on all repetitive defects must be informed to crews
and engineers through NTC.
h) All items on the transit/line check sheets have been carried out and
verified.
Note: Cabin defects found by Cabin Attendants will be entered in the
Cabin Defects Log kept on each aircraft. At the end of each sector the
Purser will present the Cabin Defects Log to the Captain, who shall enter
defects of an airworthiness nature into the Aircraft Technical Log.
Engineers carrying out transit checks shall check the Cabin Defects Log
to ensure that all defects, which have not been transferred, are non-
airworthiness related, and have been acted (fix or deferment)
accordingly as required. Defects that have airworthiness implications and
have been transferred into Aircraft Technical Log shall be annotated as
such in the Cabin Defects Log and initialled in the ACTION TAKEN box.
The Cabin Defect Log yellow copy will be removed by the Outstation
engineer after rectification/deferment and certification of the defects both
in the Cabin Defect Log (for non-airworthiness related defects) and/or the
Aircraft Technical Log (for airworthiness related defects).
For the details of other tasks such as Defect rectification; Spare request,
aircraft part/component acquisition and handling… please refer to the
Line Maintenance Supportive Instructions for details.
6. Engine run at idle for maintenance on the ramp :
As long as it is allowed by the airport authority, engine run at idle for
maintenance on the ramp can be performed by certifying staffs.
Engine run up at idle must be performed in accordance with all safety
requirements and instructions from aircraft maintenance manual..
7. De/Anti-icing:
De/anti-icing is normally carried out by the Contracted ground service
Company/AMO before take-off. VNA has accepted De/anti-icing
procedure of the Service Company/AMO.
(For more detail please refer De/Anti-icing procedure 2.6 in chapter 2
of this manual).
8. Incident/Accident report: If Incident/Accident occurred, keep informed as
soon as possible to MOC and follow their instruction (for more detail
refer procedure 2.8 in chapter 2 of this manual).
VII. Records:
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Appropriate Technical Log entry and certification shall be made by a
certified maintenance staff after each line maintenance service/action.
For the Technical Log entry, certification and records keeping please
referred to the Technical Procedure for details.
VIII. Appendix:
List of supportive instructions for Line Maintenance Procedure (refer
4.1 CHAPTER 4)
- Defect rectification
- Structural damage repair
- Swapping of components
- Spare request, acquisition and handling
- Recording of tooling and test equipments used for maintenance
- Recording of used of blanking and locking devices
- Removal of serviceable components from aircraft
- Inspections during maintenance
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Note:
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- (*) A Blue Technical Log Page shall be kept for a periord of 24 hours
from departure for a normal flight at the departure line station. In
abnormal cases, the periord shall be specified by VNA to the related
line maintenance sub-contractor.
- (**) Refer to Reporting Procedure for details.
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APPENDIX 2.2.1
BB1 DEFERRED DEFECT RAISED DETAILS. (Item, P/N, S/N, TLP#, Approval
#.)
BB2 DEFERRED DEFECT RAISED DETAILS. (Item, PIN, S/N, TLP#,
Approval#.)
BB3
Depending on the aircraft status and operation, a telex form raised must
be sent to SITA addresses bellows:
Item Organizations SITA @ Email (in case SITA is not
available)
1 Vietnam HDQEPVN moc.tech@vietnamairlines.com
Airlines
Technical
Department
2 VAECO - HANEMVN mcchan.vaeco@gmail.com
MCC HAN
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Note: Although use of the above mentioned aircraft departure TELEXs are
highly recommended by VNA, aircraft departure telex is optional for all normal
flights with CRS onboard. For other abnormal situations the CRS may use any
mean of communication (phone/fax/Telex) to contact the related VAECO MCC
to inform about the aircraft status and to provide related information in a timely
manner.
2. A.O.G. and Technical Delay Report
Definitions:
- An A.O.G. is defined as when an aircraft is unable to continue in
operation due to defect(s) or occurrence which compromises its
airworthiness and serviceability. This might be caused by lack of spare(s)
and/or resources required to rectify the defect or because of an accident or
incident.
- A technical delay is classified as when an aircraft has departed 15
minutes after Scheduled Time Departure (STD) due to Technical Defect
or Occurrence.
Authorized Staff are responsible for informing the related VAECO MCC
immediately of all the details concerning to any A.O.G. / technical delay
or any potential delay situation and related details pertaining to the event
by any available means of communication to avoid flight schedule
interruption and to ensure possible aircraft re-scheduling.
Recording requirement:
Authorized staff should record all details related to the A.O.G. situation
and all information related to Technical delay (or Telex format for Line
Station - Refer to Line Station Telex mentioned above). Forward it to the
related VAECO MCC and VNA Technical Department as soon as
possible.
3. Mandatory Occurrence Report
3.1 General:
A defect or occurrence is reportable when it endangers, or if not corrected
would endanger the safety of the aircraft, its occupants, or any other
person.
Examples of reportable occurrences are listed at the end of this procedure.
Any person discovering a defect or occurrence, which is classified as
reportable, is responsible for raising a CAAV Mandatory Occurrence
Report form 14 a/b as soon as possible but in any case, within 72 hours of
the discovery. If the occurrence is serious enough to warrant immediate
action and involves damage to the aircraft or injury to personnel, initial
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reporting shall be made directly to the related VAECO MCC by
telephone, fax or SITA. The CAAV MOR form 14 a/b shall be sent at the
soonest but within 48 hours to Technical & SQS departments of Vietnam
Airlines.
3.2 Instances requiring additional report:
An additional report to the Mandatory Occurrence Report will only be
raised whenever any occurrence happened that may endanger the lives of
the flight crew, the passengers or any person on the ground. Vietnam
Airlines Technical and SQS departments may request additional detailed
reports from its contracted maintenance organisation/line maintenance
service provider in these cases.
3.3 Completion requirements:
Authorized Staff are required to:
a. Complete the Mandatory Occurrence Report form: CAAV Mandatory
Occurrence Report form 14 a/b, which is kept in the aircraft documents
files on board the aircraft.
b. Follow respective procedure in retrieving and obtaining any required
documents related to the occurrence.
c. Forward the report immediately to the related VAECO MCC for proper
dissemination later.
Note: Authorized Staff should immediately inform the related VAECO
MCC of all the details concerning to the A/C occurrence by any available
means of communication to avoid flight schedule interruption and to
ensure possible aircraft re-scheduling.
3.4 Mandatory occurrence to be reported
The following are examples of reportable occurrences and are given for
the guidance of engineers. The list does not include all possible examples
and engineers should use their judgment whenever they discover a defect,
as to whether it comes within the scope of reportable occurrences.
Damage to aircraft in flight, or on the ground, which falls in the following
categories:
- Failure or defects in primary structure due to any cause.
- Cracks, corrosion, or permanent deformation of aircraft structure not
previously encountered, or greater than expected and routinely dealt with
under normal maintenance, repair or inspection procedures.
- Any failure of non-primary structure, which may endanger the safety of
the aircraft if not corrected.
- Any part of the aircraft becoming detached in flight.
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- Any damage caused by FOD.
System or component failure leading to:
- In flight shut down.
- Fire or explosion.
- Fire or smoke warning.
- Declaration of emergency landing.
- Rejected take off.
- Unintentional deviation from flight path caused by defective system or
component.
- Emergency evacuation or inadvertent deployments of escape slides.
- Unplanned diversion or return to base.
- Forced landing.
- Departure from the runway due to loss of control.
- Loss of braking.
- Loss of control due to turbulence or system failure.
- Failure of primary and back up control systems.
- Significant leakage of fuel, hydraulic fluid or oil.
- Spillage of toxic or corrosive substances.
Other occurrences to be reported:
- Hard landing, overload.
- Landing outside the takeoff/landing way.
- Aircraft tire burst.
- Lightning.
- Failure of ground facilities and guidance systems.
- Contamination of fuel or incorrect fuel loading.
- Incorrect declaration of hazardous or restricted cargo.
- Incorrect packing or loading of cargo.
- Incorrect passenger loading.
* Personnel Safety:
- Injury caused by faulty equipment.
- Injury caused by incorrect handling practices.
- Violent or unruly passengers.
- Sickness or drunkenness of flight crew.
- Injury caused by unpredicted turbo.
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4. ETOPS Reports:
As Vietnam Airlines operate ETOPS for B777 and A330 fleet, the following
situations related to ETOPS operations must also be reported to VNA by form
VNA-RP-N2 within 24hours after the event by the contracted maintenance
organisation:
- IFSDs, except planned IFSDs performed for flight training.
- Diversions and turnbacks for failures, malfunctions, or defects
associated with any ETOPS Significant Systems.
- Uncommanded power or thrust changes or surges.
- Inability to control the engine or obtain desired power or thrust.
- Inadvertent fuel loss or unavailability, or uncorrectable fuel imbalance
in flight.
- Failures, malfunctions or defects associated with ETOPS Significant
Systems.
- Any event that would jeopardize the safe flight and landing of the
airplane on an ETOPS flight.
Note: Initial information shall be reported by Line maintenance service provider
within 48 hours. As the course of further investigation, VNA may request
detailed reports and additional information when necessary.
VII. Records:
I. Purpose:
The purpose of this procedure is to establish a procedure for
controlling/monitoring of movement of aircraft components on line
maintenance.
II. Scope of Affected:
This procedure is applied to all aircraft components on line maintenance.
Removal/Installation of aircraft components at line stations includes but
not limits to the tasks below:
1. Identification of the parts needed for removal/installation;
2. Spare parts request, acquisition and handling; (incoming inspection,
VAECO MCC support);
3. Removal/installation of the parts;
4. Returning Defective/Serviceable components and all
documentations relating to the removal/installation to main base or
to the address provided by the VNA representative or the related
VAECO MCC.
III. Responsibility:
Authorized staff at outstation will be responsible for this procedure.
VAECO MCC managers are responsible for controlling, monitoring of all
aircraft components at Line stations.
IV. References:
MME 2.5.6, 2.5.7.
VII. Records:
For A330
VAECO MCC Hanoi
Tel: 84 38 8 65020
Fax: 84 38 8 65019
Sita: HANEMVN
III. Responsibility
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VAECO and the Line Station Authorized Staff are responsible for the
procedure.
IV. References:
MME;
ETOPS Maintenace Manual.
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“EXCEPT FOR ETOPS” in the MEL manual. As this may have an impact
on Downgraded ETOPS or Non-ETOPS status, the current status of the
aircraft must be communicated effectively throughout VNA maintenance
and operation systems.
At outstations, when a defect can not be rectified on time, the Certifying
Staff will assess the deferrable defect again MEL.
If MEL allows but with the condition of Non-ETOPS or downgraded
ETOPS operation, VAECO MCC must be informed immediately.
When permitted to release the aircraft to service with the defect deferred
for Non-ETOPS or downgraded ETOPS flight, the Certifying Staff must
do the following:
a. Add the phrase “A/C DOWNGRADED TO NON-ETOPS (or
DOWNGRADED ETOPS)” in the ACTION TAKEN column of the
Technical Log after statement about defect rectification,
b. Raise an ADD “B” type and open a NTC as per normal procedure,
adding the phrase that “AIRCRAFT IS DOWNGRADED FOR NON-
ETOPS (or DOWNGRADED ETOPS) STATUS”; circle YES in the
“OPS LIMIT” box in the ADD “B” type list (pink color).
c. Brief Flight Crew of any possible performance limitations.
d. Advise VAECO MCC by a standard departure telex about the
situation.
3. ETOPS significant systems and resolution of aircraft discrepancies
An ETOPS significant system is a system or component, which, if fails, may
cause a diversion or impede the safety of the aircraft or passengers during the
diversion.
The purpose of this sub-procedure is to provide guidance to determine ETOPS
significant systems and to ensure defects and maintenance actions on ETOPS
significant systems be rectified, certified and verified successful prior to
ETOPS flights.
Below is the guide for ETOPS significant systems:
At outstations, the Certifying Staff will refer to the Table 1 &2 below for a list
of ETOPS Significant Systems when a system is reported to be defective and
determine the need of verification flight, if the following conditions are satisfied:
3.1 Verification action for maintenance is required in the following
circumstances:
a. ETOPS significant system failure.
b. IFSD, un-commanded power changes or surges, or inability to control
engine or obtain desired power.
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b. If the VAECO MCC cannot get the confirmation for the verification
flight from the VNA Flight Operation, the aircraft will be dispatched
for Non-ETOPS flights with the ADD remains.
c. If confirmation from the VAECO MCC for verification flight is
received, the following entry will be made in the Technical Log
DEFECT column:
“THE ETOPS RELATED RECTIFICATION IN TECHNICAL LOG P/N
XXXXX NEEDS VERIFICATION IN THE NEXT FLIGHT. PLEASE
MONITOR THE PARAMETERS XXXX.”
For an engine change, the parameters include N1, N2, oil pressure, oil
temperature and vibration.
d. Before the flight, the Certifying Staff, who releases the airplane for
service, may need to brief the flight crew about the requirements.
e. If verification flight is satisfactory, the down-line (destination)
Certifying Staff will clear the ADD as per normal procedure, and
advise the related VAECO MCC to get the aircraft back to ETOPS
status.
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ATA
ATA CHAPTER ETOPS SIGNIFICANT SYSTEM
SECTION
21 Air Conditioning -31 Cabin Pressure Control System
-51 Pack Flow Control
Pack Cooling and Mix Manifold
-52 Temperature Control
-61 Zone Temperature Control and Indication.
22 Auto Flight -11 Autopilot Flight Director System
-31 Thrust Management Computing System
23 Communications -11 High Frequency (HF) Communication System
-15 SATCOM
24 Electrical Power -11 Integrated Drive Generator
-21 APU Driven Generator
-22 AC Generation and Bus Control
-25 Backup Generator
-32 Transformer Rectifier Units (TRUs)
26 Fire Protection -11 Engine Fire Detection
-15 APU Fire Detection
-16 Lower Cargo Compartment and E/E Smoke
Detection
-23 Lower Cargo Compartment Fire Extinguishing
28 Fuel -22 Engine Fuel Feed System
-25 APU Fuel Feed System
-41 Fuel Quantity Indicating System (FQIS)
30 Ice, Rain Protection -11 Wing Anti-Icing
-21 Engine Inlet Anti-Icing
-31 Pitot, Angle of Attack, Total Air Temperature.
All Models
71 All Power Plant
72 All Engine
74 All Ignition
75 All Air
79 All Oil
80 All Starting
The following list defines the A330 systems / functions which are
ETOPS significant, as per the following criteria:
All Systems in the list below should be tracked as "ETOPS
Significant" in the Reliability Program and may be reported as
"ETOPS relevant" in case of failure
Systems marked as "dual" should be treated as "ETOPS Parallel
Systems" for dual maintenance (Refer to enclosed Dual Maintenance
Matrix for additonal guidelines)
ATA ATA Sect. / Descr. ETOPS Rationale for Regulatory Dual Additional
Chapter Significant selecting ETOPS Reference information
Functions of Significant EASA / on typical
the selected Systems/Functions FAA "ETOPS
system(s) Relevant"
events to be
reported
21 - Air 21- Avionics Ventilation of Integrity of the AMC 20-6 Complete loss
Conditio 26 Equipment Avionic avionic system Rev 2 Ch of avionics
ning Ventilation system during an ETOPS II.8.3.(v) cooling
diversion and
21- A330 Pax: - Aircraft - Minimize Ch - Loss of
21 Cabin Air pressurization occurrence of II.8.3.(vi) / pressurization
Distribution and capability depressurization AMC 20-6 - Loss of
Recirculation - Cabin and which leads to an Rev 1 temperature
cockpit ETOPS diversion at §8.c.8 and control
A330-200F: environmental depressurized FL. It §8.c.9 / - Loss of
Main Deck and control has subsequent FAR ventilation
Courier capability impact on fuel §K25.1.2 - Loss of pack
Ventilation (temperature consumption and
21- Cockpit Air and exposure to more
22 Ventilation ventilation) severe outside
21- Pressure Control atmospheric
31 and conditions (icing).
Monitoring - Minimize
21- Flow Control occurrence of loss
51 and Indicating of cockpit and
21- Air cabin or courier X
52 Conditioning area temperature
(Packs) and ventilation
21- Pack Control control during an
53 and Indicating ETOPS diversion.
21- Cockpit and
63 Cabin
Temperature
Control
22 - Auto 22- Autopilot Autopilot Autopilot is AMC 20-6 Loss of system
Flight 10 function considered as Rev 2 Ch / function
important to II.7.5 and
maintain acceptable Ch II.7.7 /
pilot workload over AMC 20-6
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an ETOPS Rev 1
diversion. §8.b.5 and
22- Autothrust Autothrust Autothrust is §8.b.7 /
30 function considered as FAR
important to §K25.1.2
maintain acceptable
pilot workload over
an ETOPS
diversion.
22- Flight Fuel - FMS fuel X
70 Management prediction prediction functions
System functions are considered more
important for
management of an
ETOPS flight
(provide additional
in flight fuel
monitoring
function).
- Specific FMS
functions used for
diversion decision
making
(ETP, EEP,…).
22- Flight Control Interface with See 22-10
81 Unit (FCU) Autopilot
22- Multipurpose Interface with See 22-70 X
82 Control and FMS
Display Unit
(MCDU)
diversion in case of
fuel system or
engine failure.
28- Fuel Quantity Provide Fuel quantity AMC 20-6 FQI failure
40 Indicating accurate fuel information is Rev 2 Ch
quantity and considered as more II.7.10 /
fuel important for AMC 20-6
temperature ETOPS flight (for Rev 1
information in flight fuel §8.b.9 /
monitoring). Fuel FAR
temperature §K25.1.4.a
indication is more
important for polar
flights.
29 - 29- Engine Driven Provide Minimize loss of AMC 20-6 X Hydraulic
Hydrauli 11 Pump hydraulic hydraulic system(s) Rev 2 Ch system(s)
c Power 29- (Green/Blue/Yel power to II.7.6 / failure (low
12 low) Green/Blue/Y AMC 20-6 level, low
29- ellow Rev 1 pressure,
13 Hydraulic §8.b.6 overheat)
System
30 - Ice 30- Wing Ice Provide anti- Airframe and AMC 20-6 Loss of wing
& Rain 11 Protection ice protection propulsion ice Rev 2 Ch anti-icing
Protectio capability protection systems II.7.7.(iii) capability
n 30- Engine Air must provide and X Loss of air
21 Intake Ice adequate capability Ch intake anti-
Protection for ensuring a safe II.7.7.(xiii) icing
ETOPS diversion / capability
30- Probe Ice and landing in icing AMC 20-6 X Loss of probe
31 Protection conditions. Rev 1 heating
§8.b.7.(iii) capability in
and more than one
§8.b.7.(xiii) system
30- Windshield Failure of
42 Anti-Icing and cockpit
Defogging window anti-
icing
34 - 34- Weather Radar Weather radar Weather radar AMC 20-6 Weather radar
Navigatio 41 System function considered as more Rev 2 Ch failure
n important to II.7.7 /
conduct an AMC 20-6
ETOPS diversion. Rev 1
§8.b.7.(iii)
35 - 35- Crew Oxygen Provide Provide oxygen to AMC 20-6 Loss of oxygen
Oxygen 10 (A330-200F oxygen to the flight crew Rev 2 Ch supply to one
(A330- only) flight crew during the whole II.7.6 / or several
200F time of a diversion AMC 20-6 flight crew
only) in case of fire in the Rev 1 members
main deck cargo §8.b.6
compartment.
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Although not
counted as IFSDs,
airborne cessation
of the functioning
of an engine when
immediately
followed by an
automatic engine
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Non - Aborted
ATA Take-Off
related - Diversion
- Air turn back
c. Every time, when APU oil system is serviced, in the Technical Log, the
Certifying Staff will make the entry in the DEFECT column “APU OIL
SYSTEM SERVICING REQUIRED”, and the statement in the ACTION
TAKEN column “APU OIL SYSTEM SERVICED TO FULL LEVEL AT XXXX
OPERATION HOURS AS INDICATED ON EICAS”.
Uplift oil quantities are recorded in the relevant boxes as usual.
d. Engine oil quantity shall be physically checked using the engine sight
gauge, and then compared to the EICAS for B777 (ECAM for A330) readout.
e. Airplane with engines and/or APU exhibiting questionable characteristics
will be restricted from ETOPS until the fault has been corrected.
f. At each transit and stay-over, Certifying Staff will check engine oil level
after engine shutdown during a period of time in accordance with the relevant
AMM requirements, do the if-required oil systems servicing and record the
information in to the Technical Log page.
g. In order to ensure the accurate calculation of oil consumption rate, the
Certifying Staff shall use the ruler provided by VAECO MCC to determine
the actual uplifted oil quantity rounded off to the nearest ¼ quarts.
h. After uplifting the oil system into FULL level, the Certifying Staff will
verify the oil consumption for each engine by comparing the actual uplifted
oil quantity with the EICAS for B777 (ECAM for A330) readout. The
calculation of oil consumption rate can be made by comparing the oil quantity
consumed during previous flight leg(s) (regarding the amount of flight
hours/operation hours, which has been accumulated since last service to
“FULL” level of the relevant system) with the data in the Engine and APU
Oil Consumption Checklist Reference Table in the Aircraft Technical Log.
Then the oil consumption rate for all engines and APU will be determined if
the rates are acceptable.
i. If the rate is not acceptable for any engine or APU, the Certifying Staff
must report problem immediately, with as much as possible information that
may be required, to VAECO MCC and wait for the instruction from them.
The Certifying Staff shall carry out the requested corrective actions before the
airplane is dispatched for ETOPS. Otherwise, airplane must be downgraded to
Non-ETOPS status.
j. If the rate is acceptable, or when a detected problem has been corrected, the
airplane can be released for the next ETOPS flight, provided other restraints
have been cleared.
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Techlog blue copies and other forms shall be retented as required by procedure
2.2 – Use and completion of line documentation.
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I. Purpose:
To establish an instruction for engineers working at outstation to get a
VNA’s approval in order to perform maintenance actions and certify
VNA’s aircraft to service .
II. Scope of Affected:
This procedure is applied to the engineers who working on VNA’s aircraft
at outstation.
III. Responsibility
Engineers working on VNA’s aircraft in outstation are responsible for
complying with this procedure.
IV. References:
MME 2.6.5, 3.25.
V. Definition and abbreviation:
VI. Content of Procedure:
- Prior to performing maintenance actions on VNA’s aircraft at outstation,
engineers must participate in a training course prepared and introduced by
VNA’s approved instructors.
- The training course’s syllabus must include at least the following:
+ Introduction of VNA’s Line Maintenance Manual;
+ Overview of VNA’s line documentation onboard;
+ VNA’s aircraft technical log system;
+ Briefing on VNA’s aircraft configuration (option) and other special
maintenance requirements.
- VNA’s Safety-Quality&Security Department can authorize engineers as
instructors in-house to perform the course for the other of engineers.
- In this case, training records must be established and sent to VNA’s Safety-
Quality&Security Department for acceptance at FAX 00-84-4-38 731 665.
- An approval issued by VNA’s Safety-Quality&Security Department shall be
delivered to the contracted organization in order to recognize that the
engineers are acceptable to VNA for performing pre-flight/transit checks and
maintenance actions required on VNA’s aircraft.
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VII. Records:
Item Discription and/or Approved Keeping Periord Storage
Content Form
1 List of approved VNA-SQ- 01 year after the list have been SQS/VNA
engineers F23-01 changed
2 Approved 01 year after the engineer is no SQS/VNA
engineers Records longer working on VNA aircraft
3 Others SQS/VNA
VIII. Appendix
1. Form of in-house instructors and CRS staff list working at an outstation
(next page).
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III. Responsibility:
Engineers working on VNA’s aircraft at outstation are responsible for
complying with this procedure.
IV. References:
- When wind speed more than 25KTS
330 Wind speed > 25 KTS
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b/ For aicraft A320/A321, ATR 72 & F70
- When wind speed less than 25 KTS
1.2. RNP:
The following systems and components are related to RNP operation:
A/c Type FCC/ VOR DME IRU/ADIRU GPS
FMGEC
A330 2 2 2 3 2
B777 3 2 2 3/1 3
A321 2 2 2 3 2
F70 2 2 2 2 2
2. MEL application:
This sub-procedure is to ensure compliance to the RVSM and RNP Requirements
when release the aircraft with deferred defects that have remarks “EXCEPT FOR
OR RVSM, OR RNP” in the MEL manual. As this may have an impact on
RVSM and RNP operations, the current status of the aircraft must be
communicated effectively throughout VNA maintenance and operation systems.
At outstations, when a defect cannot be rectified on time, the Certifying Staff will
assess the deferrable defect again MEL.
If MEL allows but with the condition of RVSM and RNP operation, VAECO
MCC and VNA MOC must be informed immediately.
When permitted to release the aircraft to service with the defect deferred for
RVSM and RNP operation, the Certifying Staff must do the following:
a. Add the phrase “NON - RVSM”, “NON-RNP” in the ACTION TAKEN
column of the Technical Log after statement about defect rectification,
b. Raise an ADD “B” type and open a NTC as per normal procedure, adding
the phrase that “EXCEPT FOR RVSM and RNP”; circle YES in the “OPS
LIMIT” box in the ADD “B” type list (pink color).
c. Brief Flight Crew of any possible performance limitations.
d. Advise VAECO MCC/MOC by a SITA (or email, FAX) about the
situation.
When the defects related to RVSM and RNP operations is cleared, Certifying
staff will notify flight crew by writing a note “A/C RETURN to RVSM”, “A/C
RETURN to RNP” in the TechLog. Certifying staff should also advise VAECO
MCC/MOC the new status of the aircraft via SITA (or email, FAX).
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For an aircraft deferred defect related to CAT II/III, one B defect will be
raised and CAT II/III capability will be downgraded according to MEL. For
overdue low visibility system operational use, recurring defects and unsuccessful
autoland performance, one C defect will be raised to record the downgrade status
of aircraft.
For avoidance of doubt, C defects related to CAT III do not affect
aircrafts’ airworthiness.
Section V. Procedures shall describe the procedures that maintenance
staffs must follow regarding the criteria mentioned above.
V. Procedure:
1. Trouble shooting, Equipment Repair and Adjustment:
After a repair or an adjustment is made on the equipment, the CAT II/III
revalidation of those equipment must be made by the corresponding AMM test:
‐ For Airbus aircrafts, perform:
• all required AMM testing tasks in trouble shooting and
equipment restoration/installation task
• plus AMM testing tasks required for CAT III operation which are
mentioned in AMM documents
‐ For Boeing aircraft:
• all required AMM testing tasks in trouble shooting and
equipment restoration/installation task
2. CAT II/III downgrade:
A. Regarding deferred defects:
If there is a deferred defect with CAT II/III downgrade requirement
according to MEL, maintenance staffs have to:
• Raise an ADD type B.
• Write a note to indicate aircraft CAT II/III capability in “Notes to
crews and engineers form” (VNA-SQ-F11-04).
• Brief Flight Crew of any performance limitations.
Contracted maintenance organization shall inform MOC and MCC by
SITA (or email, FAX) about aircraft CAT II/III downgrade.
B. Regarding recurring defects:
According to MME 3.8A, a recurring defect is:
‐ A defect that recurs within 3 consecutive days or within 7
consecutive flights.
‐ and
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• Raise a C defect
Operation limit: Aircraft Downgrade – Not eligible for
CAT III
Corrective Action: require one satisfactory low visibility
system operational use
• Write a note in “Notes to crews and engineers form” (VNA-SQ-
F11-04) to indicate that the aircraft is downgraded to CAT II, C
defect number must be included.
• Brief Flight Crew on CAT limitations.
If there’s already an open C defect related to CAT II/III status: No
action is required.
‐ If there’s no satisfactory low visibility system operational use within
6 months (deadline in form VNA-RP-F0125 is due), aircraft must be
downgraded to CAT I, maintenance staff have to:
• Close the open C defect which downgraded the aircraft to CAT II
• Open a new C defect
Operation limit: Aircraft Downgrade – Not eligible for
CAT II and CAT III
Corrective Action: require one satisfactory low visibility
system operational use
• Write a note in “Notes to crews and engineers form” (VNA-SQ-
F11-04) to indicate that the aircraft is not eligible for CAT II and
CAT III, C defect number must be included.
• Brief Flight Crew of CAT limitations.
CHAPTER 3
LINE MAINTENANCE CHECK LIST
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VII. Records:
LINE MAINTENANCE MANUAL Page: 3.2 / 1
CHAPTER 3 Issue: 02
LINE MAINTENANCE CHECKLIST Rev.: 3
Rev. date: Dec. 11
Note: For new aircraft fitted with the same engine type introduced into the fleet,
line maintenance checklists for the same aircraft type/model may be used if no
other different instruction is received from the Technical department of VNA.
LINE MAINTENANCE MANUAL Page ch 4 / cover
CHAPTER 4 Issue : 02
FORMS AND INSTRUCTIONS Revision: 08
Date: Jan.2015
CHAPTER 4
FORMS AND INSTRUCTIONS
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4.0 Content
4.1 Line Maintenance Instructions
4.1.1 Control of blanking and locking devices
4.1.2 Maintenance Data to be used at outstations
4.1.3 Control and monitoring of defects
4.1.4 Spare request, aircraft parts/components acquisition and
handling
4.1.5 Special inspections
4.1.6 Recording of tools and test equipments used for
maintenance
4.1.7 Structural damage repair
4.1.8 Paper works during line maintenance
4.1.9 Aircraft maintenance records
4.2 Line Maintenance Forms instruction
4.2.1 Technical Log
4.2.2 Cabin Defect Log
4.2.3 MEL/Airworthiness related acceptable deferred defects
“Type B”
4.2.4 Non-MEL/Airworthiness related acceptable deferred
defects “Type C”
4.2.5 Movement TELEX
4.2.6 Mandatory Occurrence Report
4.2.7 A.O.G Report
4.2.8 Technical Delay Report
4.2.9 Concession Request
4.2.10 Exemption Request
4.2.11 Serviceable/ Unserviceable Item
4.2.12 Note to crews and engineers
4.2.13 Aircraft/Engine dent and buckle chart forms
4.3 Forms
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a) Defect rectification:
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Defect rectification is part of the line maintenance process. Trouble shooting
must be done IAW the instructions specified in the aircraft manufacture
manuals/documentations available onboard the aircraft or instructions obtained
from VAECO.
During defect rectification, the maintenance engineer must check to identify if
the defect is recurring defect. Please check for definition of recurring defect in
2.3 “Defect control procedure”.
Note: For effective trouble shooting of recurring defect, reference to previous
rectification history is recommended. Supports form VAECO MCC shall be
provided upon request.
Removal and installation of aircraft part must be done IAW instructions in the
AMM. Best standard practices must be pertained.
Appropriate Technical Log entry and certification must be made after part
removal/installation. For the completion of maintenance documentation and
records referred to the Completion of Maintenance Documentation/Records
Procedure for details.
b) Defect deferring:
An Acceptable Deferred Defect may be raised when a defect occurs on an
aircraft which can not be rectified immediately due to lack of spares, equipment,
tooling, manpower or insufficient of aircraft downtime, but the deferral of that
defect does not impair the ability of the aircraft to safely continue in service
until rectification action can be completed. Before raising an ADD the full
implications of the ADD on the airworthiness and flight safety of the aircraft
must be considered.
Appropriate Technical Log entry and certification shall be made for the ADD by
an authorized engineer before the aircraft can be released to service. Refer to the
Completion of Maintenance Documentation/Records Procedure for details.
Note: In some circumstances, CONCESSION shall be applied for defect
deferring. Please check for the valid CONCESSION if any currently applied for
the aircraft or contact VAECO MCC for details in any doubt situation.
For defects, which are classified as RECURRING in 2.3 “Defect control
procedure”, deferral of the defect for the second time under the same ADD
reference number is allowed at outstations only. All necessary trouble shooting
actions IAW the aircraft maintenance manual must be carried out to identify the
defected part(s) before ADD re-open. Techlog entry and application of a Note to
Crews and Engineers form must be IAW 2.3 “Defect control procedure” and
related procedures. Note that the phrases “THIS IS AN RECURRING
DEFECT” and “ADD number RE-OPEN” must be specified in the technical log
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book entry. Procedure for concession therefore shall not be applied to all
recurring defects.
VNA has policy to swap/rob components for trouble shooting and defect
rectification. This practice is only performed with permission from MOC.
In extreme circumstances, the swapping can be used to rectify the defect or to
avoid the deficiency subjected to limitations in the approved data (i.e. MEL,
etc.) to release A/C to service.
Swapping cannot be used as a mean to extend time limitation of deferred
defects.
- Swapping for trouble shooting:
Swapping is acceptable method of troubleshooting to confirm the defect,
when there is no required spare available or maybe the case when the part is
suspected to be of un-serviceable.
The swapping action must be carried out as follows:
+ The engineer carrying out troubleshooting must ensure that there is no
better alternative means to confirm the defect.
+ The parts to be swapped must be of the same P/N, and modification
status. If not, the interchangeability of parts must be qualified from the
applicable approved documents (such as IPC, Service Bulletins, etc.).
+ In order not to carry the faults (if any) across between the systems, it must
ensure that all necessary maintenance actions are performed (such as
computer memory erasure before and after swapping …). It also must
make sure that all relevant precautions are applied, such as ESDS parts
handling procedures, etc.
+ The serviceability of the swapped parts can be assessed directly from the
Technical Log before swapping, i.e. there is no any defect reported for the
part that is considered serviceable.
+ The swapping is preferable to carry out between the parts that are
installed on the same aircraft.
+ If there is a need to swap the parts installed on different aircraft, this is
ONLY allowed to do between the two aircraft located at the same place,
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at the same time, provided the defect can be confirmed by ground
operational (or functional) check and the parts will be returned back to
the original installations immediately after that. No swapping of the parts
installed on different aircraft is permitted if the defect can only be
confirmed during the flight.
+ The swapped parts shall be returned to the original installations, if
swapping of the parts installed on the same aircraft can confirm the
defects by operational (or functional) check on the ground. If the defect
requires flight conditions to be confirmed, the entry in the Aircraft
Technical Log shall be made to reflect the change in positions of the
swapped parts with the relevant details recorded in the GRN column of
Part Replacement Box as follows:
+ “EX. POS. 1 (FWD, AFT, LH, RH, etc.)”, with “POS. 1” (“FWD”,
“AFT”, “LH”, “RH”, etc.) is original position of installation (Position 1,
Forward, Aft, Left Hand, Right Hand, etc.), where the part has been
removed from (“EX.”)
+ In any case, an entry in the Aircraft Technical Log’s ACTION TAKEN
box shall be made to record the troubleshooting action carried out, and
certify for serviceability of the part that has been removed and installed
back to the original position.
- Swapping for defect rectification to release A/C to service:
When the defect occurred, spare parts are not available and/or there is the
request of in time operation swapping of the parts can be used to bring the
reported defect back to within the MEL limitations (such as Captain’s
priority in minimum equipment), the action can be authorized for the parts
that installed in the same aircraft ONLY, with the written permission from
VNA MOC Duty Manager, as the unserviceable part will be fitted back into
the aircraft as dummy part.
The procedure requirements for swapping of the parts will be following:
+ The faulty part must be positively confirmed.
+ The engineer must ensure that there is no better alternative means to
release the aircraft, taking into account the scheduled aircraft departure
time, part supply availability and timing, any operational factors that
could affect the intended flight, etc.
+ Request for swapping parts will be forwarded by any communication
means (SITA, fax) to VNA MOC with all the details available at the time.
Authorization in writing from VNA MOC Duty Manager will be sent
back to the VAECO MCC and/or Outstation as soon as it is considered
acceptable.
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a) Spare request:
This Instruction is established for monitoring logistic arrangement of
components, which are urgently required for servicing for an aircraft.
For spares request, the Authorized staff is responsible for:
- Carrying out trouble shooting as per the TSM (FIM) and ensure spare
requirement is the correct unit and that is NIL Stock and / or NOT Stock
spare at the outstation.
- Recording all troubleshooting details in aircraft Technical Log.
- Sending a Fax or Telex (SITA) message to the MOC/MCC inform all
details including P/N required, description and location of the unit,
providing as much as practicable Troubleshooting Information for any
possible technical support.
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b) Aircraft part/component acquisition and handling
- Logistic arrangement and coordination of critical spares must be focused
through the MOC/MCC together with the Local VNA Representative
Officer in order to expedite the shipping arrangement for the quick release
of aircraft to service.
- Appropriate incoming inspections of the part/component received must be
done before installation by checking the accompanied release certificates,
physical conditions of the part and its packing and all the limitations if any
(LLP, shell-life items).
Note: Items controlled by calendar time are allowed to run on a
monthly basis. It is acceptable for serviceable labels to merely show
the month or quarter and year of life expiry, in which case the last
day of the month or last day (of the month) of the quarter will be
considered as the expiry date. In case that there are several labels
attached to the items showing different expiry dates, the date of
expiry coming first will take precedence.
- All relevant precautions must be applied during handling of special items,
such as ESDS parts etc.
- Component replacement must be done as soon as spare has been arrived
and incoming inspection of the part(s)/component(s) was passed.
- All required paper work for the removal/installation must be accomplished
as per the Completion of Maintenance Documentation/Records Procedure. .
Note: If the part installed is a Loan/Pool Item, this information must be also
entered into the Technical Log for follow up action by raising an ADD type
C “Loan/Pool part”.
Checks that parts installed are correct for the application. (Verifies identification by
accompanying documents if code numbers or part numbers are not visible after installation).
Checks for proper installation, security, safety and workmanship. Checks per test section of
applicable Maintenance Manual.
Flight Control Surfaces and Systems - The installation, reconnection, adjustment or rigging
of the following flight control surfaces and their actuating systems to include mechanical or
hydraulic components. If disturbed, check installation and security of wire bundles and
connectors of fly-by-wire control systems.
Cargo Door - Installation repair or adjustment to pressure seal, aerodynamic seal, seal
depressors, latching and/or locking mechanisms.
NOTE: Ensure passenger survival kits are installed on door positions (if applicable) after
slide replacement.
Inspection Method 2
Checks for proper material, fasteners, and workmanship. Checks for conformance to
specifications per Structural Manual or applicable Engineering instructions. Pressure checks,
if applicable.
Inspection Method 3
Propeller – The installation of a complete set of propellers and the balance work.
Engine or Auxiliary Power Unit (APU) - The installation and/or reconnection of a complete
unit, fan blade replacement.
Engine Main Fuel Control/Metering Unit and/or an Engine Main Fuel Pump -
Installation, reconnection or adjustment.
E Fuselage longerons. 1 2 -
F Landing gear brace struts. 1 2 1
G Axles 1 2 1
H The repair of three or more adjacent 1 2 -
wing or control surface ribs or the
leading edge of wings and control
surfaces, between such adjacent ribs
2 WINDOWS REINSTALL/REPLACE REPAIR RIG/ADJ
A Flight Deck Windows 1 - -
3 CABIN DOORS REINSTALL/REPLACE REPAIR RIG/ADJ
A Cabin Doors 1 - 1
4 OVERWING EMERGENCY EXITS REINSTALL/REPLACE REPAIR RIG/ADJ
A Emergency Exit Doors 1 - 1
5 CARGO DOORS REINSTALL/REPLACE REPAIR RIG/ADJ
A Cargo Doors 1 - 1
CHAPTER 61 – PROPELLERS (ATR72 ONLY)
1 Propellers Installation/Balancing 3 3 3
CHAPTER 71 THRU 79 – POWERPLANT
1 POWERPLANT REINSTALL/REPLACE REPAIR RIG/ADJ
A Powerplant Installation 3 3 3
B Thrust Level Control Cable (Cockpit to 3 3 3
Pylon)
C Main Fuel Pump 3 3 3
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D Fuel Main Control 3 3 3
E Borescope Port Plugs 3 - -
F Electronic Engine Control 3 - -
G Fan Assembly 3 - -
H Gear Box 3 - -
I Lube and Scavenge Pump 3 - -
(*): RII inspection is only applied for those repairs having RAS or Form 8100-9
requests.
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Responsibilities
Block
Title/Content Instruction/Explanation Note
No. Crew Tech Both
Note 1: REPORTED BY: There are 02 box to mark defect. If crew found the
defect, mark the box “Crew”. If technician found the defect, mark the
box “MNT”.
Note 2: ACTION TAKEN: Record as detailed as possible all defect rectification
actions carried out. Records of relevant references for trouble
shooting/defect rectification actions must be clearly written.
Note 3: WORK TYPE: After defect rectification finishing, technician has to
record performed work type into relevant box (06 boxes defined and
attached in techlog book).
The work types are defined as following:
(1) PIREP: Crew comments on defects of aircraft, system, engines..
Æ comments Reported by Crew will mark at box No.1. Other
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comments (Reported by MNT) will be classified from type 2 to
6 as following.
(2) Additional/Deferred Items: Maintenance Reports
(MAREP) about aircraft, system, engines..
(3) SB/AD..: EO, WO related to inspection, modifications..
(4) Life Limit: life limit work related as CHK, OOP, CMR..
(5) Follow-up Sheet: following works as Swapping, Temporary
repair...
(6) Miscellaneous: Other works as insecticides biotreatment, aircraft
cleaning, ... and request for additional consumable such as First
Aid Kit, worned wheel (except cut wheel), QAR disk full,
stretcher, Potable Oxygen Used, Lightning Strike, Bird Strike.
Note 4: REMAINING: Crew record in this box the remaining fuel in each tank
and in total after the flight. In case already uplift and fuel quantity is
changed due to flight cancelled or maintenance.., Technician have to
record fuel remaining in REMAINING box before new flight.
Data is taken from aircraft fuel indicator.
Note 5: N/A
Note 6: If it is necessary to adjust the fuel quantity (uplift or de-fuelling) as
flight crew request, write down under existing figures in the boxes the
total fuel quantity (uplift or de-fuelling )of the fuel pump or truck, total
fuel quantity (uplift or de-fuelling ) of aircraft, discrepancy of browser
and aircraft fuel indicator and fuel bill (if necessary).
Note 7: In case there is no fuelling, “NIL” must be written to appropriate boxes.
For aircraft without fuel indicator to figure out “TOTAL” value, “OK”
must be written in those boxes. For boxes not applicable to specific
aircraft type, “N/A” must be specified.
Note 8: IDG/BUG Uplift: Technician records oil uplift for IDG or Back-up
Generator and circles the relevant box. If uplift for both IDG and BUG,
record oil uplift for both (for example: IDG/BUG then record 21/23)
Note 9: Full stop Landing: the process of Landing - Taxiing - Full Stop;
Note 10: Touch and Go: the process of Touch down - Taxiing -Take off.
APPENDIX 4.2.1
MAXIMUM ACCEPTABLE DISCREPANCY BETWEEN FUEL
QUANTITIES UP-LIFTED INDICATED BY AIRCRAFT FUEL QUANTITY
INDICATORS AND BOWSER INDICATOR
(Applied for domestic airports only)
(The acceptable values depended on the total up-lifted quantity)
Note: For the quick reference purpose, this table, ATA 100 code list and
ETOPS critical system list are attached to the Technical Logbook File on
board.
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Hereafter, It is intended to list all of the Line Maintenance Telex which will be
used during the job at outstations.
- Aircraft Departure Telex;
- Aircraft Technical Dealy Telex;
- Aircraft Night Stop/ Remote Scheduled Check Telex.
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4.2.6 Mandatory Occurrence Report
- I.a.w the MME, VNA uses CAAV’s Form 14 when an reportable event
occurs.
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4.2.7 A.O.G Report : FORM No VNA-TE-F-01
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4.2.8 Technical Delay Report FORM No VNA-TE-F-02
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4.2.9 Concession/Variation/Exemption Request:
Form CAAV/FSSD-AIR040 Concession request
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Form CAAV/FSSD-AIR042 Variation request
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Form CAAV/FSSD-AIR044 Exemption Request
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Relevant (to aircraft/engine types) dent and buckle chart forms shall be
available on board the aircraft in the technical log book. The form shall also be
provided upon request by the relevant VAECO MCC.