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5 Cu.m. Shovel Tech. Specifications
5 Cu.m. Shovel Tech. Specifications
vi) Fuel tank capacity must be designed to facilitate the machine to work for
minimum 16 hours without refuelling.
vii) Fuel Level indicator or gauge to be provided.
viii) Clog Indicator for Air Cleaner Element.
ix) The change interval for fuel and lube oil filters should be minimum 250 working
hours.
4) OPERATOR CABIN
i) The cabin must have high visibility and facilitate a clear and unrestricted view of
the operating area.
ii) The Excavator should have provision of on board machine performance
monitoring system. The system should have electronic monitoring system for
operational parameters and service data.
iii) Laptops for logging the data and software should be part of the supplies. Laptop
should be supplied @ one laptop for each project irrespective of the ordered
quantity.
iv) The firm has to train the site personnel in accessing and downloading the data
through the system.
v) The cabin should meet FOPS (Falling Objects Protection Structure) criteria
conforming to IS- 13769 of 1993 standards or equivalent standard.
vi) Tata Hitachi should quote for air-conditioned operator’s cabin as a standard
fitment. The refrigerant used should be non CFC, Eco- friendly type.
vii) Operator’s seat in the cabin should be ergonomically located and designed with
respect to all the control levers, pedals etc. to give maximum comfort in
operation.
viii) All dash board gauges, indicators and meters should be internally illuminated.
ix) GUAGES & HOUR METER:
The equipment should be supplied with
a) Hour meter
b) Fuel gauge
c) Hyd oil temp gauge
d) Coolant temp Gauge
e) Engine oil pressure gauge
f) Hour meter should be electrically / electronically operated, with 24V DC
(Readable up to 99999 maximum and with 1/10 th of an hour reading) and should
operate only when engine is running.
x) WARNING LAMPS/ALARMS:-
The equipment should have provision of warning / alarm for the following
parameters
a) Low lube. Oil pressure
b) Low coolant level
c) High coolant temperature
d) Auto Lubrication failure
5) UNDER CARRIAGE
i) Undercarriage should be of rugged construction and with double / triple grouser
shoe type track pads and track links.
ii) Ground clearance should not be less than 800 mm.
6) BUCKET:
i) Bucket should be manufactured with extremely wear & impact resistant heavy
duty, work hardened steel (like austenitic Manganese steel/Low Alloy Steel).
Bucket is to be supplied with wear plates, hard facing of Lip shrouds, front corner
portions etc. to give maximum service between repairs. Hard facing of certain
areas of the bucket can also be carried out at site.
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ii) Impact, Wear and abrasion resistant tooth points should be offered. Design of
tooth point fitment should ensure that there is no falling of tooth points while
digging. The Lock pin design should be of horizontal type.
iii) One spare Bucket, 6 sets of additional tooth points should be supplied along with
the Shovel separately.
7) SAFETY
i) The vent valve provided on top of the Hydraulic tank, if provided should be easily
removable.
ii) Spill Guards should be provided to prevent oil from spraying on the hot parts of
engine in the event of hose burst.
iii) Thermal guards are to be provided on all high temperature parts of the engine
exhaust, turbo charger and accessory drives.
iv) Hydrostatic brakes should be provided on the travel motors and swing motors so
that brakes automatically lock when travel or swing levers are in neutral
position.
v) All functions cut off switch to be provided.
vi) Sound level inside the cabin should not exceed 85 db (A) when the machine is in
operation.
vii) All sleeves, harnesses and conduits used in electrical wiring should be fire
retardant (Heat resistant).
viii) Fire Extinguishers of 2 nos. each minimum 6 Kg. Capacity should be fitted. This
fire extinguisher should be of dry powder cartridge type, suitable for class B&C
fires as per IS specification 2171/1976 or equivalent specifications.
Specification should be engraved on the body of fire extinguisher clearly.
ix) The equipment should be provided with Automatic Fire Detection and
Suppression system (AFDSS) conforming to the specifications as per DGMS
CIRCULAR No: 2, dated: 8/7/2013. Fully Automatic Fire protection system
should be provided with facility to actuate from cabin and from ground level.
Please see Annexure for AFDSS circuit.
a) All types of Fire fighting and suppression systems including automatic fire
detection and suppression systems to be used in HEMMs, materials and
chemicals to be used in fire fighting or suppression systems should have valid
test certificate(s) from any Government or Government approved laboratory in
compliance with relevant Indian Standards. Please see Annexure.
b) All materials used in fire fighting or fire suppressant systems should be non-toxic
and in no manner harmful to human beings during handling or use.
c) The high pressure storage vessels and hoses, if used with fire fighting and fire
suppressant system should conform to the requirements stipulated in the relevant
Indian Standards.
xi) Battery relay to isolate earthing when ignition switch is in ‘OFF’ position.
8) AUTOMATIC CENTRALISED LUBRICATION SYSTEM (ACLS)
i) The machine should be provided with Automatic Centralised Lubrication
System(Injector type). Each and every grease point except bucket and link points
on the machine should be connected to the ACLS system. The ACLS System
should be provided with system failure warning indicator. Operator should be able
to grease all lube points on the equipment with ACLS, without any assistance.
ii) The Lubricant container of minimum 50 Kg Capacity should be provided. The
container should be provided with lubricant level indicator.
iii) Separate lube valves are to be provided to facilitate greasing of all lube points
connected to the ACLS system in the event of system failure.
iv) The system should be compatible to NLGI – 2 Grade grease.
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9) LIGHTING:
The following lights should be provided on the equipment to have effective
illumination.
a) Location: FRONT (Focussing on work area); No. of Lights: 2 Nos.; Type of
Bulb: HID type only
b) Location: Boom; No. of Lights: 2 Nos.; Type of Bulb: HID type
c) Location: SIDE; No. of Lights: 2 Nos.; Type of Bulb: HID type
d) Location: REAR; No. of Lights: 1No.; Type of Bulb: HID type
e) Location: Light to focus on Hydraulics/ Engine; No. of Lights: 1No.; Type of
Bulb: HID type
f) Location: Step Light of cab 1No.
10) ELECTRICAL WIRING:
i) Electrical wiring should have fire retardant (heat resistant) insulation conforming to
BIS 2465 or equivalent standards.
ii) Electrical system should be of 24V DC.
11) LUBRICANTS
i) The equipment should be supplied with first fill of oils/Lubricants and grease.
ii) Please see Annexure for the list of recommended lubricants used in the
equipment and equivalent chart of the recommended lubricants supplied by M/S
I.O.C.L., M/S H.P.C.L.,M/S Balmer, Lawrie Co.Ltd., and M/S B.P.C.L.
12) OTHERS
i) The firm should supply all the required spares matching to the assemblies, during
the economic life time of the equipment, at reasonable prices, as and when
ordered by SCCL.
ii) The firm should submit OEM price list of all the spare parts of the equipment, as
applicable, along with supply of equipment. They should also submit the OEM
price list, as and when revised, during the course of economic life of equipment.
iii) Along with each machine O&M manual, Parts Catalogue and Workshop Manual
in hard copy and Soft copy/ CD (in searchable PDF format) One set each should
be furnished to the Project authorities and one set of the above hard and soft
copies should be furnished to G.M (E&M) OCPs. & CHPs.
iv) Firm should include in their scope of supply all the tools and tackles including
special tools and tackles required for installation, commissioning, operation and
maintenance of the Excavator. Necessary pressure gauges with suitable
adapters shall be provided. Please see Annexure for the list of all the above tools
including pressure testing kit..
13) WARRANTY:
i) Equipment: (Excluding Engine, Under Carriage, Hydraulic Motors, Pumps, Bucket
tooth Points) should be guaranteed for 12 months from the date of
commissioning.
ii) Hydraulic Motors & Pumps: 6000 working hours or 24 months from the date of
commissioning, whichever is earlier.
iii) Bucket Tooth points: The Tooth point should be guaranteed for 250 Hrs in Over
Burden and 500 Hrs in Coal against manufacturing defects.
iv) Engine: 6000 working hours or 24 months from the date of commissioning,
whichever is earlier.
v) Under carriage: 6000 working hours or 24 months from the date of
commissioning, whichever is earlier.
14) Guaranteed Percentage Availability during warranty & penalty for not
achieving Guaranteed Percentage Availability during warranty period:
i. Minimum Guaranteed availability of 85% is to be offered for the machine.
Availability is calculated as per the formula given below.
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B) ENGINE DETAILS:
i) Design features for achieving optimum fuel consumption:
a) Equipment is powered with a fuel efficient engine with a microprocessor
controlled E-P (Engine-Pump) Controls with advanced features and High Power /
Power / Economy Mode selection facility.
b) E-P Control incorporates a microcomputer to regulate engine and hydraulic pump
output to the level of work being performed. Economy mode lowers fuel
consumption during light load operations. Auto Idle & quick idle features reduces
the fuel consumption further.
ii) Please see annexure for specific fuel consumption curves, torque curves and
power output curves.
iii) Fuel consumption:
a. Litres/Cum, 0.2
b. Litres/Hour at the rated output, 89
iv) Engine Power to Weight ratio 7.03 ton/HP
v) Details of the engine:
a) Model Cummins QSK23-C
b) Type Water Cooled, 4 cycle
c) Make Cummins
d) No. of cylinders 6
e) Bore & stroke 170 mm x 170 mm
f) Displacement 23.15 Ltr
g) Rated BHP & RPM 760 HP @ 1650 RPM
h) Fly wheel HP & RPM 731 HP @ 1650 RPM
i) Maximum Torque with RPM 3580 NM @ 1650 RPM
j) Type and Details of Turbo Standard Type, Cummins make
Charger Turbo Charger
vi) Fuel system. Direct Injection type
vii) Cooling system. Water Cooled
viii) Air inlet hoses connecting the air cleaner assembly and engine turbocharger
should not foul with the body of the engine or any other metallic plates.
ix) Please see Annexure for details of oil change period and filter change period
(Fuel, Lub Oil and Air cleaner – inner & outer) in terms of working hours
C) OPERATOR’S CABIN
i) Details of the air conditioner: a) Air Conditioner Refrigerant -134 a
b) Cooler capacity - 19.73 MJ/h (4600
kcal/h)
c) Cooler air flow - 550 m3/h (720
yd3/h) or more
d) Heater capacity - 21.0 MJ/h (5000
kcal/h) or more
e) Temperature control - Electronic
control
f) Refrigerant quantity -
Std. cab: 1250 ± 50 g (2.76±0.1 lb)
Elevated cab: 1300±50 g (2.87±0.1
lb)
g) Compressor oil quantity : 220 cm3
(0.23 US qt)
(After replacement of the compressor,
high pressure hose, condenser,
receiver tank, liquid hose, or air
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iii) Make and Model of Alternator Make : Komatsu and rating 24V, 75 A
iv) Details of the Batteries
a. Voltage 12
b. Number of Batteries 2
c. Ampere-Hour 200
I) OTHER DETAILS:
i) Equipment should be provided with machinery housing in such a way so as to
enable the maintenance crew to work without any hindrance.
ii) All the major sub assemblies, hoses etc are to be suitably protected.
a) Please see Annexure for calculations verifying the bucket capacity.
b) Calculation details for cycle time with
25.9 – 26.8
90 Degrees "Swing angle".
c) Please see Annexure for schematic drawing of the machine showing the
position of centre of gravity and its distance from the central axis of rotation
under the various operating conditions.
d) Please see Annexure for Layout drawing and detailed description of all
machinery including method of power transmission, mounting details and
method of alignment.
e) Please see Annexure for schematic diagram of auto lubrication circuit.
iii) Please see Annexure for detailed calculation of the hourly output.
J) IMPORTED COMPONENTS/ BOUGHT OUT ITEMS
Please see Annexure for the list of major imported/ bought out items
K) LIFE EXPECTANCY & LIFE CYCLE COST:
Engine – 15,000 – 17,000
i) Life expectancy for major assemblies in Hydraulic Pump-16,000 – 22,000
hours Hydraulic Motors – 16,000-22,000
Cylinders – 9,000 – 15,000
Please see Annexure
ii) Please see Annexure for approximate life cycle cost details of the Excavator with
the working details of operation and maintenance cost.
iii) Equipment component record which gives details of make, sl.no. etc. of each
component should be furnished along with equipment.
iv) Offered diesel consumption per hour should be proved in field during
commissioning of the shovel under actual loading conditions.
v) Economic life of the equipment. 5 years