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1043-1 049
The liquid copper a[loys containing O.2-1 .Omass'/. Mn and 0.03-0.5mass'/. P were equilibrated with
MnOsaturated and unsaturated MnO-P.0=slags in a molybdenumcrucible under a flowing CO.lCOor
CO./H. atmosphere in the temperature range of
1523 to 1673 K.
Manganese-phosphorusand manganese-manganese interaction parameters in liquid copper were found
at 1623 Kas follows:
KEYWORDS:
thermodynamics; dephosphorization; high MnOslag; Cu-Mn-Palloy; interaction parameters;
Siag; MnO
MnO-P205 and P205 activities.
The present authors intend to Investigate the de- of MnO-Si02 slag and the P205 activities2) of other
phosphorlzing characteristics of high MnOslags in hot phosphate slags.
metal pretreatment, based on phosphorus distribution
between the slags and liquid copper. A
problem involv- 2. Experimental Method
ed in this experimental principle lack
is of information
for interaction coefficients amongvarious solutes in liq- 2. I .
Principle
uid copper. Thus, in the previous paper,1) the thermo- Phosphorus and manganeseequilibria between liquid
dynamics of manganese-oxygeninteraction was studied copper and MnO-P205 slag can be expressed as follows:
by equilibrating liquid Cu-Mnalloys with solid MnO
in
= ~+5/4 02(g)
l/2 P205(1) (1)
1
the temperature range of 573 to 673 K. 1 5/4 /ap,os
1/2
......... ..........
tion. where e~ = 03); (log K1 + I/2 Iog ap205) is constant with the
Oualloy
5 24 l 623 -
6. 52 0.637 O. 08
I
6 24 l 623 -
6.
16 O.442 0,039
Back up crucible
7 24 l 623 - 6.99 0.963 0.283
Alumina supporter
8 24 l 623 - 6.90 0.954 O,303
9 24 1623 - 6.43 0.489 0.053
lO 24 l 623 - 6.43 0.501 0.056
Thermccouple ll 30 l 573 7.40 0.593 0.181
12 30 l 573 -7.14 0.455 0.086
13 30 1573 -
6.93 0.406 0.061
14 40 l 523 - 7.42
0.266 0.03 l
15 40 l 523 - 7.04
.73 0.359 0,070
16 40 l 523 - 8 0.526 O. 591
Fig. l. Experimental apparatus.
a
~
O
~~- a,
o
-1 ,o
~: -16
Lr)
.1 .5
Temp. 1623 K
Temp. 1623 K
-2.0
.1 7 .8 .7
0.3 0.5 0.7 0.9 1.1 .6 .5
[%Mn l Io
g P02 (Pa)
Fig. 4. Relationship between log ap and logpo,
Fig. 2. Relationship between 5/410gpo,+10g["loP] and at MnO
saturation.
[o/,Mn] at MnOsaturation,
-5.0 0.2
-~~
o*
1/2 Iog p02 +10g [%Mn]+eM~[%P] \9a Mn=- 327 047 Io9p02
-
e,
~ .5.5 *-5.98-0.27 [%Mn] 0.0
+
rlE
:~
~~
O ~
ao
o
+
-6.0
~D--~~~ ,U
c,)
o
-0.2
o
CL
ao
~
~
c\'
.6.5 -0.4
\ Temp.1623 K
Temp. 1623 K
-7.0
-0.6
0.3 0.5 0.7 0.9 1.1 .8 .7 .6 .5
[%Mn
l lo
g P02 (Pa)
Fig. 3. Relationship between l/210gpo,+10g["/oMn]+
e~.[o/oP] and [~/oMn] at MnO saturation,
Fig. 5. Relationship between logaM* and logp0= at MnO
saturation.
1/2 Iog p02 + Iog[o/oMn] + e~.[oloP] slopes of and -0.5, respectively. The present
= -eMM""[o/oMn] +10gK3+10gaM*o """""" (8) slopes are
- 1.25
1.18 and -0.47 which are close to the
-
theoretical va]ue.
where logK3 =constant and aM~o I The values of the
= .
0.0 -60
4)
log ap O53 + 2 50 Iog aMn Sigworth &Elliott
AGo, J/mol = - 8159 - 36.945 T
-0.5
-65
7;
E
\1J~'
a
c5 -1 .O
a,
o o
O -70
.1 .5 This study
Temp.1623 K
AGo, Jlmol = - 8600 - 37.4T
-2.0 .75
-0.6 -0.4 -0.2 0.0 0.2 1450 1550 1650 1750
log a Mn Temp. K
Frg. 6. Relationship between logaM* and logap at MnO Fig. 8. Temperature dependence of AG* for reaction:
saturation. Mn = Mn.
(1)
-5.0
also derived as a function of temperature as follows:
log K= 6.44 - 201 6OIT
AG~= 385 900- 123.3T (J/mol)
...............
(14)
-5.5
By combining Eq. (14) with Eq. (16) for Reaction (15)
-6.0
MnO(s)= Mn(1) + l/2 02 (g) .................
(1 5)
~e
o)
o AGI5 = 394 500 - 85.9T (J/mol)6)
1400~T~1700K ..........(16)
.6 . 5 ......
-7.5
was derived as a function of temperature as follows:
5.5 6.0 6.5 7.0 AG17= -8 600-37.4T (J/mol) ................(18)
041T
1 Figure 8
shows the relationship between AG17 and
Flg' 7. Relationship between logK for reaction: temperature, comparedwith that reported by Sigworth
MnO(s)=Mil+l/202 and llT.
and Elliott.4) The value of AG17evaluated in the present
study is close to their value.
other thermodynamic values as will be describe here-
after. 3.2. Activities of P20s and MnOin MnO-P205Slag
3.
I .4.
Standard Free Energy Changefor Dissolution of 3.2.1. Activity of P20s in MnOSaturated MnOP205
Slag
Manganesein Liquid Copper
The values of logK3 at various temperatures were As mentioned earlier, the activity of P205 in MnO
evaluated by using the following equation: saturated MnOP20s
slag can be obtained by using Eq.
(7), if the value of logK1 is known.
were estimated by the following equation,5) AGI9 = 799 800 - 275.4T (J/mol)6)
ef(T)=(T'/T)ef(T') (12)
....... ......... l 300~T~1600K ..,...................(20)
where T' the temperature at which the value was
is
7
determined. Figure showsthe relationship between the
AG21= 125 OOO 0.54T (J/mol)3) .........(22)
values of logK3 and l/T. This linear relationship was -
expressed by the following equation: By combining Eq. (20) with Eq. (22) and converting, the
value of logKl was obtained as follows:
logK3= -20 160/T+6.44 ........ .........
(13)
1.O
/
-1 5.0 e Obta~nedby Eq. (7)
/
Obtained by Eq. (24) 0.8 /
(Gibbs-Duhem)
.-~,*,
d //
O
t(,
-1 6.0
0.6 a.'
/ MnO-P02 system
c~l
o il 5
a
,11
~ 1573 K
O, Ce /
O 0.4
lo
/ /
7.0
\
-1
.8
.1
6
6
7
8
-
-
6.7
6.7
6.87
l
l
0.077
0.075
0.291
0.372
0.419
0.042
58.9
60.8
66.4
41.7
41.6
33.6
.~ pi)d
~:;;/~!:;(
l:
,g
S~~l
~;,;
~;b_'
pll:41
\
MnO-P205
(Gibbs-Duhem)
system
- ~;~~~
C')~1
O*,4 ~~;~i OPd
~
~~1~~;~~;l
:
On the other hand, the activity of P205 in MnO -20
1O 15 20 25 30
saturation can be also evaluated according to Reaction
mol '/. P205
(9). By substituting Eqs. (5) and (6) to Eq. (lO), the
following equation was obtained, Fig. Il. Activity of P20s in the system at 1517 K.
MnO-P20s
log ap,0= 2{log[oloP]
= + e~"[o/oMn] - 5/2(log[o//oMn]
were shown Fig. lO, compared with those in
in
+ e~:[o/oMn] + e~.[oA P]) + Iog K (24)
} MnO-Si02slag system at 1673 K. 1) For this comparison,
where the values of log K9 were evaluated by combining the mole fraction of P02.s instead of P205 Wasused in
Eqs. (13) and (23). calculating the mole fraction of MnO,XM~o' Eventaking
The activities of P205in this slag were plotted against account of the difference of temperature, the present
1/T in Fig. 9. Solid circles denote the values obtained by values for the activity of MnO
decreased more abruptly
using Eq. (7) and open triangles denote those obtained with decreasing XM*ocomparedwith MnO-Si02system.
by using Eq. (24). Both values were in good agreement Theywere checkedby the Gibbs-Duhemequation, where
with each other and depended linearly upon 1/T as the observed values of activity of P02.5 Were used. As
follows: shown by dotted line in Fig, lO, the calculated values
from the Gibbs-Duhemequation are in good agreement
= ~ 9'34~ II 040/T
10g ap,0= ..........(25)
........ with the observed values.
3.2.2. Activities of MnOand P205 in MnOUnsat- The activities of P205 Were plotted against the mole
MnO-P205Slag
urated fraction of P205, Xp,0=, in Fig. 11. The values of log ap,0=
The MnO-P205
slags with various compositions were varied from 16.36 to 14.0 in the narrow range of
- -
equilibrated with liquid copper alloy for 30 at 573 h 1 K Xp,0==0.19-0.26. The activities of P205 in MnO-P205
under flowing C02/H2atmospheres. The chemical com- system were also obtained by the Gibbs-Duhemequation
positions of metal and slag samples was listed in Table where the activity of P205 at MnO saturation was used
2. The activities of MnO
and P205 Were calculated by to avoid the difficulty which was encountered in the
substituting the thermodynamicdata in the present study integration of the equation. The obtained values are
in Eqs. (8) and (7), respectively. shown by dotted line in Fig. II and agree with the
Theactivities of MnOin MnOP02.5system at 1573 K observed values.
= - 33 540/T+ 14, I
log K26 05,6)
.........
(27) o 0,0
0.0 0.2 0.4 0.6 0.8 1.O
MnO(s)=Mn i* F* +1/20 2
(g) ...................(28)
aMnO
10g K28 21 6.495)
OOO/T+ (29)
=- ........... Fig. 12. Relatlonship between aM*o and phosphorus and
in liquid copper and hot metal
Under the same condition of temperature, oxygen manganesecontents
at 1573 K.
partial pressure and slag composition, the relationships
between activities of phosphorus and manganesein hot
iron, the activity
of Fe*Oin slag wasestimated to be 0.22
metal and liquid copper can be given by the following
equations:
at K Po.= l0~7 Pa, so that effect of Fe,O on
1573 and
the activities of MnO and P205 should be strickly taken
logap i~ F. =10gapi* + Iog K26- Iog K1 """""
c~
(30) into account.
K26/KI value at 1573K was calculated to be 6.7 from eM'=-0.010 e~.=-0.021 eMM""
0027
Eqs. (23) and (27) and was slightly larger than 5.9.
These values were examined by considering the rela-
The phosphorus and manganesecontents in hot metal tionships amongoxygen partial pressure, the activities
saturated with carbon at 1573 K were calculated ac-
of phosphorus and manganesein 1lquid copper.
cording to the above equations, wherethe carbon content
(2) The standard free energy changes for the re-
of 4.64 masso/o9) wasused and the interaction parameters,
duction of solid MnO and the dissolution of pure liquid
e~ and e~*, of component in hot metal
i were estimated
manganese in liquid copper were determined as a func-
by extrapolating the interaction parameters5) at 1873 K. tion of temperature.
Figure 12 shows the phosphorus and manganese
(3) In spite of the limited variation in composition
contents in hot metal and liquid copper as a function of
MnO
at 1573 K,
the activities of MnO in MnO-P205system
the activity of or the mole fraction of at MnO varied from O.2 to .O I and the logarithmic value for the
Po. = lO~ 7 Pa and 1573 K. At the samemole fraction of
MnO,the phosphorus content in hot metai is higher than
activity of P205 from
-
14.0 to
-
16.36. In the MnO
saturated condition, the following equation was ob-
that in liquid copper, while the manganesecontent is
tained:
lower than in liquid copper. These results show that the
hot metal dephosphorization of MnO-P205slag is log ap=0*
= - 9.34- II 040/T
relatively poor, because of its high content of P205'
.