Company Name

Define Phase: Problem Statement

Measure Phase: Current performance

Key Variables inputs variable

Key Variables outputs variable

200000
DPM
150000

100000

50000

0
ASM _10Y

ASM _6Y
ASM _7Y

ASM _8Y

ASM _3Y

ASM _9Y
Analyze Phase:

Determined the correlation

Evaluated the significance

Conduct run chart /Fish Bone

Target Performance Level(Six Sigma quality level of  3.4 DPM.

Cp 2.0 and Cpk 1.67)

Run Chart for ASM_7Y

1.0
ASM_7Y

0.5

0.0
XY Plot of ASM_8Y and ASM_7Y

2 7 12 1.0

Subgroup Number
ASM_7Y

0.5

Number of runs about median: 4.00000 Number of runs up or down: 6.00000

Expected number of runs: 7.00000 Expected number of runs: 7.66667
0.0
Longest run about median: 5.00000 Longest run up or down: 3.00000
Approx P-Value for Clustering: 0.03464 Approx P-Value for Trends: 0.10778
Approx P-Value for Mixtures: 0.96536 Approx P-Value for Oscillation: 0.89222 0.0 0.5 1.0
ASM_8Y

Enviro
Q Compo nment Tempe Op
ua nent rature erat
lity Variabil or
Inspect Humidi Trainin
Gage
ion ity R&R ty g Body
Clamp Proces Yield Die Assem
Weld s Weld Stren Materia Cushio bly
Pattern
Pressu gth l n
(densit Elast
re Clamp Thickn Pressu Press
y)
Met Locati Mat ic ess Ma re Tonna

hod on eria Limit chi ge

ls ne
s
Conclusion: Setting Tonnage to greater than 935 resulted in ASM_7Y and ASM_8Y meeting the goal
of <3.4 DPM. ASM_9Y and ASM_10Y require further analysis.
Improvement Phase:

Recommendation for improvement

Implement the above recommendations and run additional samples to verify results.

Control Phase:

Recommended controls:

Implement……

Establish ………