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Introduction to HEATRAN

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Greetings Contents
It is an enormous honor for us to extend best greetings to our customers and business friends by
way of introducing HEATRAN. 1. Company Profile ......…....…...........……. 1

As a specialist group of Heat Transfer Equipment Design, HEATRAN was founded in Nov. 1999,
however, the principals' experience dated back over prior years when they worked together at 2. Design Scope .........………...........………. 1
one of the largest engineering company in Korea. For more than 20 years, they have
concentrated and specialized their activities on the designing of Heat Transfer Equipment for oil
refinery, gas processing, petrochemical, power generation plants, and other allied industries. 3. HEATRAN's Specialists ..................…….. 2

We ensure that our world leading technology in the field of heat exchanger design would be an
assets to our clients by providing qualified and cost effective design. In addition, the process- 4. Design Service ..........………........……... 3
oriented approach in design enables HEATRAN to Optimize Every Application.

HEATRAN's applications of high quality include; 5. Computerized Design Process .........…..… 4


○ Shell and Tube Type Heat Exchanger
○ Air Cooled Heat Exchanger
○ Waste Heat Recovery System 6. HEATRAN as your Partner ......……….… 5
○ Feed Water Heater
○ Steam Surface Condenser 7. Customers ..................................……...... 6
○ and Heat Transfer Related Equipment

A combination of proven experience, the ability to design on time, and the provision of optimum 8. SAMPLE DATA SHEET ........….…….... 6
solutions, ensures HEATRAN to provide cost effective equipment of quality.

HEATRAN as your partner, will provide our clients with design service of the highest quality,
and it is our goal for always.

We are looking forward to have an opportunity to work with you all the time.

Jong-Chan Choi
President

1. Company Profile 2.2 Type of Equipment


◇ Name : HEATRAN (HEAT TRANsfer technology) ▷ Shell and Tube Type Heat Exchanger
◇ Business Field
: Design of Heat Transfer Equipment Heater / Cooler / Condenser / Reboiler (including Thermosiphon)
◇ Established : Nov. 6. 1999 Reflux Condenser
◇ President : Jong-Chan Choi Falling Film Evaporator
P.E./Ph.D/Chair of HTRI CC-Korea
◇ Staffs : 5 Specialists in Design of Heat Exchanger ▷ Air Cooled Type Heat Exchanger
Induced Draft Type
◇ Member Organization : HTRI (Heat Transfer Research Inc.)
Forced Draft Type
◇ Address : A802, SIGMA-II Office Building, Natural Draft Type
18 Koomi-dong, Boondang-ku,
Sungnam Kyunggi-do, Korea, 463-500 ▷ Heat Exchanger for Power Generation Plant
Feed Water Heater(H.P / L.P / D.H)
Telephone : +82-(0)31-726-0037
Closed Circuit Cooling Water Heat Exchanger
FAX : +82-(0)31-726-0040
Steam Surface Condenser (after steam turbine)
E-mail : heatran@heatran.com
Inter & After Condenser (after surface condenser)
Home Page : http://www.heatran.com
▷ Inter & After Condensers for Steam Jet Vacuum System

▷ Heat Recovery System


2. Design Scope Steam Generator
Economizer
2.1 HEATRAN Activities Superheater
Air Preheater
▷ Basic Design of Heat Transfer Equipment
(Thermal Rating, Tube Layout, Provision of Data Sheet) ▷ Fin Tube Type Inter Cooler and After Cooler for gas compressing
station
▷ Field Trouble Shooting and Technical Support Service

▷ Heat Transfer Related Calculation, Design and Development

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3. HEATRAN's Specialists
■ KWANG-HYUN YOUN (CHIEF ENGINEER)
As an expert group of Heat Transfer Equipment, the detailed experience ◇ B.S in Chemical Engineering at Korea University
of HEATRAN's specialists are as follows. ◇ Personal Experience : More than 11 years,
♣ Daelim Engineering Co., Ltd. (6 years)
■ JONG-CHAN CHOI (PRESIDENT) ♣ Samsung Engineering Co., Ltd. (5 years)
◇ B.S in Chemical Engineering at Younsei University ◇ Heat Exchanger Designed : More than 5,000 Items
M.S and Ph.D at Korea Advanced Institute of Science and
Technology, Registered Professional Engineer in Chemical ■ MI-KYUNG LEE (CHIEF ENGINEER)
Engineering Equipment ◇ B.S, M.S and Ph.D in Material Science & Engineering
◇ Personal Experience : More than 20 years at Korea University
♣ Samsung Engineering Co., Ltd. (13 years) ◇ Personal Experience : More than 13 years,
♣ Korea Heavy Industries and Construction Co., Ltd. (7 years) ♣ Korea Institute of Science and Technology (11years)
◇ Heat Exchanger Designed : More than 10,000 Items ♣ Research Institute of Engineering & Technology
at Korea University (2 years)
■ BYUNG-IL CHOI (DIRECTOR) ◇ Expert in Material Science
◇ B.S in Mechanical Engineering at Seoul National University
M.S at Korea Advanced Institute of Science and Technology ■ HONG-TAE KIM (SENIOR ENGINEER)
Registered Professional Engineer in Noise and Vibration ◇ B.S in Mechanical Engineering, Hanyang University.
◇ Personal Experience : More than 17 years ◇ Samsung Engineering Co., Ltd. (7 years)
♣ Samsung Engineering Co., Ltd. (11 years) ◇ Heat Exchanger Designed : More than 1,000 Items
♣ Hyundai Heavy Industries Co., Ltd. (6 years)
◇ Heat Exchanger Designed : More than 8,000 Items

Project Experience
Year Experienced Project List † Designed By ‡ Company
1999 PTA (340,000 MTPA) Project, Bandar Imam, Iran KHY DEC
Concord Phase-1 Refinery project for Concord Oil & Petrochemical Ltd.
1999 JCC / BIC / HTK SECL
Ningbo, Zhejiang (China)
1999 Malaysia Olefins Project for Optimal Olefins, Kerteh (Malaysia) JCC / BIC / HTK SECL
1998 ECH Plant for Samsung Fine Chemical, Korea JCC / BIC / HTK SECL
1998 EB/SM (500,000 MTPA) Project, Saudi Petrochemical Company, Saudi Arabia KHY DEC
1998 DHDS Refinery Project, Indian Oil Co.,Ltd., India KHY DEC
1998 Refinery Project for PEMEX Madero, Tula, Salamanca (Mexico) JCC / BIC / HTK SECL
1998 #2 Aromatics Plant for Formosa Chemicals and Fibre Corporation, Mai-Liao, Taiwan JCC / BIC SECL
1997 Hexane Plant Revamping Project, Honam Petrochemical Co.,Ltd., Korea KHY DEC
1997 Ethylene Plant Revamping Project, Honam Ethylene Co.,Ltd., Korea KHY DEC
1997 ICE CHARIOT2, Butylalc0hol Project, Korea Alcohol Industrial, Korea KHY DEC
1997 LPG Plant for Petrovietnam Trading Co., Vietnam JCC / BIC / HTK SECL
200MW Combined Cycle Power Plant
1997 BIC SECL
for Tamil Nadu Industrial Development Corporation Limited Sriperumpudur, India
1997 Gas Plant for Khalda Petroleum Co., Egypt JCC / BIC / HTK SECL
1996 BD/BR Plant for Bangkok Synthetics Co., Ltd., Rayong, Thailand JCC / BIC / HTK SECL
1996 C2/C3 Plant for IPCL, India JCC / HTK SECL
1996 3PE, Polyethylene Project, Honam Petrochemical Co.,Ltd., Korea KHY DEC
PNOC Group A, Group B, Refinery Plant Revamping Project, Philippine Petron Corporation,
1996 KHY DEC
Philippines
1995 MAN Plant for Daenong, Korea JCC / HTK SECL
1995 Aromatics Complex for Samsung General Chemicals Co. Ltd., Daesan, Korea JCC / BIC SECL
1995 Propane Dehydration (propylene) Project, Taekwang Ind. Co.,Ltd., Korea KHY DEC
1995 Sulfuric Acid Recovery Project, Taekwang Ind. Co.,Ltd., Korea KHY DEC
1995 Sulfolane Plant for Hanhwa, Korea JCC / HTK SECL
1995 Acrylonitrile Project, Taekwang Ind. Co.,Ltd., Korea KHY DEC
1995 LLDPE Plant for IPCL Nagothane, India JCC SECL
1995 Ethylene Plant for Thai Petrochemical Industries Co., Ltd., Rayong, Thailand JCC / BIC / HTK SECL
1995 EO/EG Plant for P.T. Yasa Ganesha Pura, Merak, Indonesia JCC / BIC / HTK SECL
1995 EO/EG Plant for Honam Petro Chemical Corporation, Yeochon, Korea JCC / BIC SECL
1994 Acetic Acid Plant for Samsung Bp Chemicals, Korea JCC SECL
1994 #3 Solvent Plant for Samsung Petrochemical Co., Ltd., Ulsan, Korea JCC / BIC / KHY SECL
1994 Linear Polyethylene Project, Phillips Petroleum Singapore Company, Singapore KHY DEC
1994 ABS/SAN Project, Darching, China KHY DEC
1993 MTBE Plant for Bangkok Synthetics Co., Ltd., Rayong, Thailand JCC / BIC / KHY SECL
1993 Styrene Plant for Samsung General Chemicals, Korea JCC / BIC SECL
1993 PACOL Plant for P.T. Unggul Indah Corporation, Indonesia JCC / HTK SECL
1993 VAM Plant for Asian Acetyls Co. Ltd. (Samsung-BP Chemicals), Ulsan, Korea JCC / BIC / KHY SECL
1993 EO/EG Plant for Jilin Chemical Industries Co., Ltd., Jilin, China JCC / BIC / KHY SECL
1993 Ethylene Plant for Jilin Chemical Industries Co., Ltd, Jilin, China JCC / BIC / KHY SECL
1992 Salt Plant for Hanju Salt Co., Kangneung, Korea BIC SECL
1992 Beer Plant for Jinro-Coors Brewery Co. Ltd., Cheongwon, Korea BIC SECL
1992 TA/PTA Plant for Samsung Petrochemical Co., Ltd., Ulsan, Korea JCC / BIC / KHY SECL

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Year Experienced Project List † Designed By ‡ Company


1992 RFCC Plant for Singapore Refinery Co. Ltd., Singapore JCC / BIC / KHY SECL
1992 LLDPE Plant for Samsung General Chemical Co., Ltd., Daesan, Korea JCC / BIC / KHY SECL
1991 120,000 MTPA Caprolactam Plant for Tong Yang Nylon Co., Ltd., Ulsan, Korea JCC / BIC / KHY SECL
1991 Cellulose Plant for Korea Fertilizer Co., Ltd. JCC / BIC / KHY SECL
1990 RFCC Plant for Idemitsu (Japan). Japan JCC / BIC / KHY SECL
1989 Complex (EO/EG, C4, Ethylene) for Samsung General Chemicals Co., Ltd. Daesan, Korea JCC / BIC / KHY SECL
1989 ABS Project for Samsung Textile Co., Ltd. JCC / BIC / KHY SECL
1988 Equipment Design and Fabrication for Gas Plant for National Refinery, India. Hazira, India BIC HHI
1988 Equipment Design and Fabrication for Refinery Plant for Oman National Refinery. Ore, Oman BIC HHI
1987 Ethylene Storage Tank for Honam Petrochemical Co., Ltd. JCC SECL
1987 Equipment Design and Fabrication for New Ethylene Plant for Yukong Limited, Ulsan, Korea BIC HHI
1986 Equipment Design and Fabrication for Fertilizer Plant for India National Fertilizer. Aonla, India BIC HHI
1986 Desalination Plant for Saudi Nation, Saudi Arabia. JCC SECL
1986 Aromatics Complex for Yukong Co., Ltd. JCC SECL
1986 Equipment Design and Fabrication for Refinery Plant for Kukdong Refinery . Incheon, Korea BIC HHI
Equipment Design and Fabrication for ST Power Plant for India National Electric Co. Ltd.
1985 BIC HHI
Ramagundam, India
Equipment Design and Fabrication for Separator Replacing Project
1985 JCC KHIC
for Hanyang Chemical Co. Ltd., Ulsan, Korea
1985 Cogeneration Power Plant for Mokdong, Korea Electric Power Co., Ltd. JCC KHIC
1985 Feed Water Heater Revamping or Seoul Thermal Power Plant, Korea Electric Power Co., Ltd. JCC KHIC
1985 Pyung-taek LNG Terminal JCC KHIC
1984 Yeosu Thermal Power Plant, Korea Electric Power Co., Ltd. JCC KHIC
1982 Heater for Korea No. 9 & 10 Nuclear Power Plant, Korea Electric Power Co., Ltd. JCC KHIC
† JCC : CHOI, JONG-CHAN ‡ DEC : Daelim Engineering Co., Ltd.
BIC : CHOI, BYUNG-IL SECL : Samsung Engineering Co., Ltd.
KHY : YOUN, KWANG-HYUN KHIC : Korea Heavy Industries & Construction Co., Ltd.
HTK : KIM, HONG-TAE HHI : Hyundai Heavy Industes Co., Ltd.

4. Design Service
4.2 Design of Air Cooled Type Heat Exchanger
Specialized HEATRAN's engineers, using the latest computer design
tools and more than 55 years of combined experience in heat exchanger ◇ Many trial solutions to find a qualified optimum design
design, will provide not only qualified and cost effective heat ◇ Fan Rating
exchanger design solution but also efficient solutions to special heat ◇ Preparing Equipment Data Sheet (Excel Format) including
transfer problems for oil refinery, gas processing, petrochemical, Schematic Drawing
power generation plant and other allied industries.
◇ Design Tools
○ HTRI
Widely ○ HTaS (Heat Transfer Analysis System)
State-of-the-art Experienced Effective ○ Excel Data Sheet
Technology Specialists Design Tools

4.3 Design Service


for Special Heat Transfer Equipment
HEATRAN provides highly qualified design services for the Special
Heat Transfer Equipment and other related systems, as follows ;

○ Heat Recovery Steam Generator


○ Waste Heat Boiler, Superheater, Economizer
Cost Effective Design
○ Surface Condenser (after steam turbine)
○ Inter and After Condenser
(for steam jet ejector within vacuum system)
○ Feed Water Heater (H.P / L.P / D.H)
4.1 Design of Shell and Tube Type ○ Inter and After Cooler (for gas compressing station)
Heat Exchanger
4.4 Design Service
◇ Many trial solutions to find a qualified optimum design
◇ Preparing exact Tube Layout at thermal rating stage for Other Heat Transfer Equipment
Cost-effective and compact design
◇ Preparing Equipment Data Sheet in detail HEATRAN can provide design solution of shell and tube type
exchanger for the following equipment. This design solution is more
Procurement, Manufacturing and construction within
cost-effective compared with the equipment cost of specialized
short period (Engineering Drawing can be eliminated)
manufacturer.
◇ Design Tools
○ HTRI
○ HEDAS (Heat Exchanger Design Automation System)
○ AutoCAD Data Sheet

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DESIGN PROCESS
Applying heat transfer technology Optimized equipment design
Minimizing Equipment Cost

○ Reflux Condenser
Spiral-plate type, supplied by specialized manufacturer, is popular
but shell and tube type design shall also be done so that
performance and cost effective choice could be made.

○ Falling Film Evaporator


HETRAN can provide shell and tube type design solution, which
makes it possible to purchase with lower cost without sacrificing
any quality of this equipment.

4.5 Technical Support Service


With HEATRAN's considerable experience in debottlenecking, trouble
shooting and revamping of heat exchanger, our experts can provide
technical support services including ;

○ Field Trouble Shooting


○ Heat Transfer related Calculation, Design, and Development

5. Computerized Design Process;


HTaS, HEDAS
HEATRAN's exclusive computerized design tools, such as HTaS and HEATRAN DESIGN PROCESS
HEDAS Systems, were developed to provide design engineer with tools
to make heat exchanger design in shorter time, with greater accuracy,
and with higher quality. With our experts' great experience, these
software tools are essential in doing many trial design to find out the
optimized design solution. And also these programs are the basis of our
best quality data sheet. Process
Data Sheet
■ HTaS (Heat Transfer Analysis System)

HTaS is an integrated computer software system which makes it


easy to use many thermal rating softwares, and also automatically HTaS
produces the Excel format data sheet and schematic drawing of air (Heat Transfer Analysis System) Thermal Rating
cooled heat exchanger.

Database File

HEDAS Preparing
(Heat Exchanger Design
Automation System) Data Sheet

1. Input / Edit Data


2. Tube Layout
3. Equipment Data Sheet Equipment
1) TEMA Specification Sheet Data Sheet
2) Setting Plan Sheet with Tube Layout
3) Tube Layout Sheet
4) Construction Detail Sheet

■ HEDAS (Heat Exchanger Design Automation System)

Once the design of shell and tube type heat exchanger is


optimized by HTaS, HEDAS automatically produces AutoCAD
drawing of Equipment Data Sheet.
LAN
HEDAS has the following three functional step. Environment
x Tube Layout Drawing
x TEMA Specification Sheet and Setting Plan
x Construction Detail Sheet

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6. HEATRAN as your Partner (2) HEAT EXCHANGER MANUFACTURER

HEATRAN as your partner, we are sure that we would be an assets to A. Extending of Business
our clients, in the following ways.
Heat exchanger manufacture can extend his front business boundary
from detail design and manufacturing to the basic design. This will
(1) ENGINEERING COMPANY be a new horizon to the equipment manufacturer.
A. Cost Effective Project Execution
○ Detail design and Manufacturing
Because HEATRAN provide his clients with the most design Basic Design + Detail Design + Manufacturing
solution while meeting all requirements and specifications, his
clients are able to design and purchase heat exchanger of lower B. More Chances to Get Order
price. Consequently, in turn key basis project, engineering
companies would have more profit and, in the proposal stage, they Because HEATRAN provide the most optimized design while
would be the winner of the project. meeting all requirements and specifications, his clients are able to
supply heat exchanger with the lower price. This makes his client
○ The Most Optimized Design the winner in the bid, and consequently, his client manufactures
would get more heat exchanger orders.
Minimizing Equipment Cost
Improving Competitiveness
○ Economic design by Experienced Specialist
B. Cutting Down the Project Schedule Minimize the equipment price

As a specialist group, HEATRAN's expert will design Heat C. Improving Technical Confidence by Technical Support
Exchanger in much less time with higher accuracy. Therefore, from HEATRAN
engineering companies can complete the thermal design stage of
heat exchanger within shorter period. Consequently, it will result HEATRAN's specialists have considerable experience in the trouble
in the cutting down of project schedule much more. shooting of heat exchanger related problem at manufacturing,
construction, start-up and normal operation stage of many kinds of
plant. Thus, when you are in trouble with heat exchanger related
○ Heat exchanger design within shorter period
problems, HEATRAN's unique Expert Technical Support Services
Cutting down the project Schedule
will support you to overcome the difficulties and this service would
improve the technical confidence of our client manufactures.
C. Improving Project Execution Capability
Although some manufacturers have the best manufacturing ability and
HEATRAN's specialists have considerable experience in the trouble
cost competitiveness in the field of special type heat exchanger such as
shooting of heat exchanger related problem at construction, start-up
waste heat exchanger, feed water heater and surface condenser, they do
and normal operation stage of many kind of plant. Thus, when you
not have the basic design ability. This results in the loss of profit
are in trouble with heat exchanger related problems, HEATRAN's
coming from turn-key based supply of equipment. But co-work with
unique Expert Technical Support Services will support you to
HEATRAN, having basic design ability, and Manufacturer, having the
overcome the difficulties and this service would keep your project
best quality of manufacturing, will produce more profit from the turn
on schedule. Consequently, it will result in the improving of your
key based equipment supply.
project execution capability.

○ Immediate Solution to your trouble (3) PLANT OWNER


Minimizing Impact on the Project
Developing Optimized Production Line

When the process owner wants to install heat exchangers for


debottlenecking, modification, energy saving and optimization of
production line, he can install trouble free exchanger with
minimized cost. This can be done by the support of HEATRAN,
because we provide the optimized and economical design solution
while meeting the basic requirements for the equipment
performance.
PLANT
OWNER
HEATRAN will perform the exact role of ours as a client's Technical
Center.

Why HEATRAN as your partner

Compact and cost effective design

Reduced equipment cost

ENGINEERING Lower project cost or lower proposal price


MANUFACTURER
COMPANY
You are the winner in your business field

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7. Customers
▷ NIC PDH/PP Project, Saudi Arabia (2000.08∼2000.10)
Since commencing design service in Nov. 1999, HEATRAN has 38 Items of Heat Exchanger Design
successfully performed the design service of various heat transfer units for Samsung Engineering Co., Ltd.
and projects from the following clients.
▷ ANCAP, Expansion of LA TEJA Refinery (2000.09∼2000.11)
☞ Projects from Engineering Companies 60 Items of Heat Exchanger Design
for Seoul Plant Engineering & Construction Co., Ltd.
♣ Samsung Engineering Co., Ltd.
♣ SK Construction & Engineering Co., Ltd.
♣ Cheil Engineering Co., Ltd. 8. SAMPLE DATA SHEET
♣ Q & TECH Engineering Co., Ltd.
♣ HANHWA/Construction Division ○ Shell and Tube Type
x Condenser .........……………….……..…………….…..…...... 7
☞ Projects from Plant Owners x Horizontal Thermo-siphon .........……….………………….…. 8
x Vertical Thermo-siphon .........……………………………….... 10
♣ Hansol Chemience Co. Ltd. x Kettle Type .........…………………..…….………………....… 11
♣ Homam Petrochemical Corp. x Closed Cooling Water Heater ......………………….……..…... 13
x High Pressure (D-type) .........……..………………………….. 15
♣ Samsung-BP Chemicals Co., Ltd.
♣ Samsung Petrochemical Co., Ltd.
○ Falling Film Evaporator (Shell and Tube Type) …................…. 17
♣ Samsung General Chemicals Co., Ltd.
♣ Samsung Fine Chemicals Co., Ltd. ○ Air Cooled Type Heat Exchanger
x Forced Draft Type .….....………………………………….….. 19
☞ Projects from Heat Exchanger Manufacturers and Fabricators x A-frame Type .........…………………………………………... 20
♣ Bumwoo Engineering Co., Ltd. ○ Feed Water Heater
♣ Daekyung Engineering & Construction Co., Ltd. x HP Heater .….....………………….……………………….….. 21
♣ Dongahn Engineering Co., Ltd. x LP Heater .........………………………..……………………... 22
♣ Doosan Machinery Co., Ltd.
♣ Hanjung DCM Co., Ltd. ○ Surface Condenser System
♣ ILSUNG Engineering & Construction Co., Ltd. x Round Surface Condenser ......………………………………... 23
♣ INGENIERÍA Y DISEÑO EUROPEO, S.A., Spain x Ejector .........…………………………………………………... 24
♣ Jinsung Machinery Co.,Ltd. x Inter and After Condenser .........…………..………………...... 25
♣ JMC Corporation
♣ Keukdong E.T.S Co., Ltd. ○ Waste Heat Recovery
♣ KOCAT, Inc. x Heat Recovery Steam Generator (Shell and Tube Type) …….. 27
♣ Korea Energy Industries Co., Ltd. x Heat Recovery Steam Generator (Fin Tube Type) .........…….. 29
♣ Olayan Descon Engineering Company, Saudi Arabia x Air Pre-heater (Shell and Tube Type) ......…………..………... 31
x Air Pre-heater (Box Type) .........…………………………….... 32
♣ Seoul Plant Engineering & Construction Co., Ltd.
♣ Sewon Heavy Machinery Co., Ltd,
○ Waste Heat Exchanger Train in Styrene Service ..…..….……... 33
♣ Shin Han Heat Exchanger, Ind. Co., Ltd.
♣ Sungjin Machinery Co., Ltd

◈ List of Major Design Works ◈

▷ IOCL project, India (1999.11∼2000.02)


39 Items of Heat Exchanger Design
for Samsung Engineering Co., Ltd.

▷ PEMEX SALAMANCA Project, Mexico (2000.01∼2000.02)


10 Items of Heat Exchanger Design
for Samsung Engineering Co., Ltd.

▷ PEMEX TULA Project, Mexico (2000.01∼2000.02)


39 Items of Heat Exchanger Design
for Samsung Engineering Co., Ltd.

▷ HONAM Petrochemical TBA Project, Korea


(2000.02∼2000.02)
17 Items of Heat Exchanger Design
for Samsung Engineering Co., Ltd.

▷ BPCX(HDPE) Project, Thailand (2000.02∼2000.03)


37 Items of Heat Exchanger Design
for Samsung Engineering Co., Ltd.

▷ PMPC PVC Project, Vietnam (2000.09∼2000.10)


7 Items of Heat Exchanger Design
for Samsung Engineering Co., Ltd.

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○ Shell and Tube Type / x Condenser (1/3, 2/3)

HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER

PERFORMANCE OF ONE BATTERY


SHELL SIDE TUBE SIDE
INLET OUTLET INLET OUTLET

CONSTRUCTION

MEAN METAL
TEMPERATURE

SHELL SIDE TUBE SIDE


NOZZLE
Page
7
of 38

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○ Shell and Tube Type / x Condenser (3/3) ○ Shell and Tube Type / x Horizontal Thermo-siphon (1/3)

HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER


HEAT TRANSFER TECHNOLOGY
Page
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of 38

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○ Shell and Tube Type / x Horizontal Thermo-siphon (2/3, 3/3)

HEAT TRANSFER TECHNOLOGY HEAT TRANSFER TECHNOLOGY


Page
9
of 38

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○ Shell and Tube Type / x Vertical Thermo-siphon (1/3, 2/3)

HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER

PERFORMANCE OF ONE BATTERY


SHELL SIDE TUBE SIDE
INLET OUTLET INLET OUTLET

CONSTRUCTION

MEAN METAL
TEMPERATURE

SHELL SIDE TUBE SIDE


NOZZLE
Page
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○ Shell and Tube Type / x Vertical Thermo-siphon (3/3) ○ Shell and Tube Type / x Kettle Type (1/3)

HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER

PERFORMANCE OF ONE BATTERY


SHELL SIDE TUBE SIDE
INLET OUTLET INLET OUTLET

CONSTRUCTION

MEAN METAL
TEMPERATURE

SHELL SIDE TUBE SIDE


NOZZLE
Page
11
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○ Shell and Tube Type / x Kettle Type (2/3, 3/3)

HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER
Page
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○ Shell and Tube Type / x Closed Cooling Water Heater (1/4, 2/4)

HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER

PERFORMANCE OF ONE BATTERY


SHELL SIDE TUBE SIDE
INLET OUTLET INLET OUTLET

CONSTRUCTION

MEAN METAL
TEMPERATURE

SHELL SIDE TUBE SIDE


NOZZLE
Page
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○ Shell and Tube Type / x Closed Cooling Water Heater (3/4, 4/4)

HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER

ADDITIONAL DATA
SHELL SIDE TUBE SIDE

MATERIAL SPECIFICATION

REFERENCE DRAWINGS

NOZZLE SCHEDULE

SHELL
SIDE

TUBE
SIDE
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○ Shell and Tube Type / x High Pressure (D-type) (1/3, 2/3)

HEAT TRANSFER TECHNOLOGY HEAT TRANSFER TECHNOLOGY


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○ Shell and Tube Type / x High Pressure (D-type) (3/3)

HEAT TRANSFER TECHNOLOGY


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○ Falling Film Evaporator (Shell and Tube Type) (1/4, 2/4)

HEAT TRANSFER TECHNOLOGY HEAT TRANSFER TECHNOLOGY


Page
17
of
38

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○ Falling Film Evaporator (Shell and Tube Type) (3/4, 4/4)

HEAT TRANSFER TECHNOLOGY


HEAT TRANSFER TECHNOLOGY
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○ Air Cooled Type Heat Exchanger / x Forced Draft Type

HEAT TRANSFER TECHNOLOGY AIR-COOLED HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY AIR-COOLED HEAT EXCHANGER

PERFORMANCE DATA - TUBE SIDE


INLET OUTLET INLET OUTLET

PERFORMANCE DATA - AIR SIDE

DESIGN, MATERIALS AND CONSTRUCTION

TUBE BUNDLE HEADER TUBE

NOZZLES FIN

MECHANICAL EQUIPMENT
DRIVER FAN SPEED REDUCER
Page
19
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Air Cooled Type Heat Exchanger / x A-frame Type

HEAT TRANSFER TECHNOLOGY AIR-COOLED HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY AIR-COOLED HEAT EXCHANGER
[A-FRAM TYPE] [A-FRAM TYPE]

PERFORMANCE DATA - TUBE SIDE


INLET OUTLET INLET OUTLET

PERFORMANCE DATA - AIR SIDE

DESIGN, MATERIALS AND CONSTRUCTION

TUBE BUNDLE HEADER TUBE

NOZZLES FIN

MECHANICAL EQUIPMENT
DRIVER FAN SPEED REDUCER
Page
20
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Feed Water Heater / x HP Heater

HEAT TRANSFER TECHNOLOGY FEED WATER HEATER HEAT TRANSFER TECHNOLOGY FEED WATER HEATER

PERFORMANCE OF ONE SHELL


SHELL SIDE TUBE SIDE

CONSTRUCTION

MEAN METAL
TEMPERATURE

SHELL SIDE TUBE SIDE


NOZZLE
Page
21
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Feed Water Heater / x LP Heater

HEAT TRANSFER TECHNOLOGY FEED WATER HEATER HEAT TRANSFER TECHNOLOGY FEED WATER HEATER

PERFORMANCE OF ONE SHELL


SHELL SIDE TUBE SIDE

CONSTRUCTION

MEAN METAL
TEMPERATURE

SHELL SIDE TUBE SIDE


NOZZLE
Page
22
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Surface Condenser System / x Round Surface Condenser

HEAT TRANSFER TECHNOLOGY ROUND SURFACE CONDENSER HEAT TRANSFER TECHNOLOGY ROUND SURFACE CONDENSER

PERFORMANCE OF ONE BATTERY


SHELL SIDE TUBE SIDE
INLET OUTLET INLET OUTLET

CONSTRUCTION

MEAN METAL
TEMPERATURE

SHELL SIDE TUBE SIDE


NOZZLE
Page
23
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
Page 24 of 38

○ Surface Condenser System / x Ejector

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Surface Condenser System / x Inter and After Condenser (1/4, 2/4)

HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER

PERFORMANCE OF ONE BATTERY PERFORMANCE OF ONE BATTERY


SHELL SIDE TUBE SIDE SHELL SIDE TUBE SIDE
INLET OUTLET INLET OUTLET INLET OUTLET INLET OUTLET

CONSTRUCTION CONSTRUCTION

MEAN METAL MEAN METAL


TEMPERATURE TEMPERATURE

SHELL SIDE TUBE SIDE SHELL SIDE TUBE SIDE


NOZZLE NOZZLE
Page
25
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Surface Condenser System / x Inter and After Condenser (3/4, 4/4)

HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER
Page
26
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Waste Heat Recovery / x Heat Recovery Steam Generator (Shell and Tube Type) (1/4, 2/4)

HEAT TRANSFER TECHNOLOGY HEAT TRANSFER TECHNOLOGY


Page
27
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Waste Heat Recovery / x Heat Recovery Steam Generator (Shell and Tube Type) (3/4, 4/4)

HEAT TRANSFER TECHNOLOGY HEAT TRANSFER TECHNOLOGY


Page
28
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Waste Heat Recovery / x Heat Recovery Steam Generator (Fin Tube Type) (1/4, 2/4)

HEAT TRANSFER TECHNOLOGY WASTE HEAT BOILER HEAT TRANSFER TECHNOLOGY WASTE HEAT BOILER

STEAM TO
STEAM DRUM
PERFORMANCE OF ONE BATTERY (CASE A-2)
SHELL SIDE TUBE SIDE
INLET OUTLET INLET OUTLET

CONSTRUCTION

@90 X 23 = 2070

BFW FROM
STEAM DRUM

MEAN METAL
TEMPERATURE
MIN. 1000

SHELL SIDE TUBE SIDE


NOZZLE
12"

GAS
EFF. TUBE LENGTH = 2740
Page
29
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Waste Heat Recovery / x Heat Recovery Steam Generator (Fin Tube Type) (3/4, 4/4)

HEAT TRANSFER TECHNOLOGY WASTE HEAT BOILER HEAT TRANSFER TECHNOLOGY WASTE HEAT BOILER

<STEAM DRUM>
LIC

N3 N8A N9A N7 N4 N5 N6

N1A

N1B
3600
TL

TL
24th ROW - FIN PIPE 900 900
18"
23th ROW - FIN PIPE N1A N1B
450

NLL NLL
22th ROW - FIN PIPE

ID 1800
18" 18"
21th ROW - FIN PIPE

20th ROW - FIN PIPE

19th ROW - FIN PIPE

24" STEAM
6th ROW - FIN PIPE N8B N9B N10 N2 RISING PIPE

@90 X 23 = 2070
5th ROW - FIN PIPE

4th ROW - BARE PIPE


5000

3rd ROW - BARE PIPE

2nd ROW - BARE PIPE

1st ROW - BARE PIPE WASTE HEAT BOILER


12" WATER DOWN COMMING PIPE

GAS
MIN.1000

@122.5 X 18 = 2205 61.25


<TUBE PITCH>
@122.5 X 19 = 2327.5
FIN PIPE BARE PIPE
NOZ NO NPS RATING SERVICE
N1 2 18 RISER PIPE

90
90
N2 2 12 DOWN COMMER
N3 1 4 BFW INLET
122.5 122.5
N4 1 18 STEAM OUT
N5 1 3 S.V
N6 1 1 SPARE
GAS GAS N7 1 1/2 PG
N8 2 2 LT
Page

N9 2 3/4 LG
N10 1 1 BLOW & SAMPLE
30
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Waste Heat Recovery / x Air Pre-heater (Shell and Tube Type)

HEAT TRANSFER TECHNOLOGY FIN TUBE HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY FIN TUBE HEAT EXCHANGER

PERFORMANCE OF ONE BATTERY


SHELL SIDE TUBE SIDE
INLET OUTLET INLET OUTLET

CONSTRUCTION

MEAN METAL
TEMPERATURE

SHELL SIDE TUBE SIDE


NOZZLE
Page
31
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Waste Heat Recovery / x Air Pre-heater (Box Type)

HEAT TRANSFER TECHNOLOGY BOX TYPE AIR PREHEATER HEAT TRANSFER TECHNOLOGY BOX TYPE AIR PREHEATER

PERFORMANCE OF ONE BATTERY (CASE A-2)


SHELL SIDE TUBE SIDE
INLET OUTLET INLET OUTLET

CONSTRUCTION

MEAN METAL
TEMPERATURE

SHELL SIDE TUBE SIDE


NOZZLE
Page
32
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Waste Heat Exchanger Train in Styrene Service (1/12, 2/12)

HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER

PERFORMANCE OF ONE BATTERY


SHELL SIDE TUBE SIDE
INLET OUTLET INLET OUTLET

CONSTRUCTION

MEAN METAL
TEMPERATURE

SHELL SIDE TUBE SIDE


NOZZLE
Page
33
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Waste Heat Exchanger Train in Styrene Service (3/12, 4/12)

HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER
Page
34
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Waste Heat Exchanger Train in Styrene Service (5/12, 6/12)

HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER

PERFORMANCE OF ONE BATTERY


SHELL SIDE TUBE SIDE
INLET OUTLET INLET OUTLET

CONSTRUCTION

MEAN METAL
TEMPERATURE

SHELL SIDE TUBE SIDE


NOZZLE
Page
35
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Waste Heat Exchanger Train in Styrene Service (7/12, 8/12)

HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER
Page
36
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Waste Heat Exchanger Train in Styrene Service (9/12, 10/12)

HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER

PERFORMANCE OF ONE BATTERY


SHELL SIDE TUBE SIDE
INLET OUTLET INLET OUTLET

CONSTRUCTION

MEAN METAL
TEMPERATURE

NOZZLE

SHELL SIDE TUBE SIDE


NOZZLE
Page
37
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc
○ Waste Heat Exchanger Train in Styrene Service (11/12, 12/12)

HEAT TRANSFER TECHNOLOGY TUBULAR HEAT EXCHANGER HEAT TRANSFER TECHNOLOGY PRESSURE VESSEL

OPERATING CONDITIONS

DESIGN CONDITIONS

CONNECTIONS
Page
38
of
38

D:\Business\2001_Feb\Introduction_HEATRAN_English.doc

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