Sheet No.

: 1 of 2
JSWJPL/IMS/MEC/01
JSW JAIGARH PORT LTD. ISSUE NO-01
ISSUE DATE: 01/05/2015
PREVENTIVE MAINTENANCE CHECK LIST / REPORT SHEET
DEPARTMENT: ENGG. MECHANICAL

PM TYPE : INSPECTION RECTIFICATION & LUBRICATION

SAP ORDER NO:
FREQUENCY : MONTHLY SCHEDULED MONTH: -MAY/2020
EQUIPMENT : TIPPER - HMR:
CHECKED
ACTIVITY DESCRIPTION
OK RECTIFIED
A
1 Check and top up engine oil level
2 Check engine oil pressure
3 Check fan belt tension
4 Check coolant level and top up
5 Check radiator hoses and clamps for leakages & tightness
6 Check fuel pipes on suction,pressure and overflow line for leakages
7 Check and tighten filter mountings if necessary
8 Check air filter clog indicator for red band
9 Check and clean air cleaner primary element
B Clutch
10 Lubricate clutch operating pedal shaft
11 Lubricate clutch withdrawl bearing sleeve
12 Check and adjust clutch pedal freeplay
13 Check clutch fluid level & top up
14 Lubricate gear shift ball joints
15 Check gear oil level and top up
16 Check for correct operation of gear shift linkage and setting
17 Check tightness of clutch housing mounting bolts
C Propeller shaft ,Rear & axel
18 Lubricate propellor shaft UJ cross
19 Lubricate propeller shaft splines
20 Check & tighten propeller shaft bolts
21 Check rear axel(1&2) oil level & top up
D Brake system
25 Check pneumatic hand brake operation
26 Check service brake operation and check for any air leakage
27 Check compressed air built up on air gauge
28 Check brake paddle clereance over brake valve
E Chasis frame & suspension
29 Check all joints and unions for any leaks
30 Check for any deformation or cracks to chasis frame
31 Check U bolts tightness
32 Check shock absorber,rubber pads,mounting bracket bolts & nuts
33 Lubricate shakel pins
 Sheet No.: 2 of 2

F Wheels and tyres

34Check tyre pressure and inflate as recommended
35Check for wheel nut tightness
36Check tyre rotation
G Electrical instruments
37 Check the battery electrolyte level
38 Check all electrical conections
39 Check battery terminals
40 Check all lights,switches,gauges,wiper and horn for correct functioning
41 Check specific gravity
H Operator cabin
42 Check cleanliness of cabin
43 Inspect general condition of floor,windows ,glass
44 Inspect platform,gates,latches,door and door locks
I Fifth wheel coupling ( not in BB Tippers)
45 Check proper functioning of fifth wheel coupler
46 Lubricate the plate surface,housing parts,king pin
47 Check coupler mounting and tighten if necessary
Remarks

Work done by:

Sl.no. Name Date From To
1)
2)
3)
4)

Supervisor Mechanical Incharge JSW JPL

 Sheet No.: 1 of 2
JSWJPL/IMS/MEC/01
JSW JAIGARH PORT LTD. ISSUE NO-01
ISSUE DATE: 01/05/2015
PREVENTIVE MAINTENANCE CHECK LIST / REPORT SHEET
DEPARTMENT: ENGG. MECHANICAL
PM TYPE : INSPECTION RECTIFICATION & LUBRICATION
SAP ORDER NO-
FREQUENCY : 250 Hrs. SCHEDULED MONTH:-MAY 2018
EQUIPMENT : TIPPER- HMR:
SL CHECKED
ACTIVITY DESCRIPTION
NO. OK RECTIFIED
A Monthly PM
B

1 Replace Engine Oil

2 Replace Engine Oil Filter

3 Replace water seperator

4 Replace fuel filter

Remarks

Work done by:

Sl.no. Name Date From To

1)
2)

3)

4)

Supervisor Mechanical Incharge JSW JPL

Supervisor Mechanical Incharge JSW JPL
 Sheet No.: 1 of 2
JSWJPL/IMS/MEC/01
JSW JAIGARH PORT LTD. ISSUE NO-01
ISSUE DATE: 01/05/2015
PREVENTIVE MAINTENANCE CHECK LIST / REPORT SHEET
DEPARTMENT: ENGG. MECHANICAL
PM TYPE : INSPECTION RECTIFICATION & LUBRICATION
SAP ORD NO-
FREQUENCY : 500 Hrs SCHEDULED MONTH: MAY 2018
EQUIPMENT : TIPPER- 03 HMR: REV-0
SL CHECKED
ACTIVITY DESCRIPTION
NO. OK RECTIFIED
A Monthly PM
B 250 Hrs PM
C
1 Change Hydraulic return line filter
2 Change Air filter
3 Check front wheel bearings and replace
4 Check Turbocharger for internal leakages
5 Check accelerator cable
6 Check brake liners for wear and damages
7 Check propeller shafts and universal joints

Remarks

Work done by:

Sl.no. Name Date From To
1)
2)
3)
4)

Supervisor Mechanical Incharge JSW JPL

 Sheet No.: 1 of 2
JSWJPL/IMS/MEC/01
JSW JAIGARH PORT LTD. ISSUE NO-01
ISSUE DATE: 01/05/201
PREVENTIVE MAINTENANCE CHECK LIST / REPORT SHEET
DEPARTMENT: ENGG. MECHANICAL
PM TYPE : INSPECTION RECTIFICATION & LUBRICATION
SAP ORD NO
FREQUENCY : 1000 Hrs SCHEDULED MONTH: MAR-2013
EQUIPMENT : TIPPER- 01 HMR: REV-0
SL CHECKED
ACTIVITY DESCRIPTION
NO. OK RECTIFIED
A Monthly PM
B 250 Hrs PM
C 500 Hrs PM
D
1 Replace gear oil
2 Replace Differential oil
3 Replace Air filter primary & secondary element
4 Replace Hydraulic breather
5 Hub greasing of all wheels

Remarks

Work done by:

Sl.no. Name Date From To
1)
2)
3)
4)

Supervisor Mechanical Incharge JSW JPL

 Sheet No.: 1 of 2
JSWJPL/IMS/MEC/01
JSW JAIGARH PORT LTD. ISSUE NO-01
ISSUE DATE: 01/05/2015
PREVENTIVE MAINTENANCE CHECK LIST / REPORT SHEET
DEPARTMENT: ENGG. MECHANICAL
PM TYPE : INSPECTION RECTIFICATION & LUBRICATION
FREQUENCY : 2000 Hrs SCHEDULED MONTH:OCT 2013
EQUIPMENT : TIPPER- 3 HMR: REV-0
SL CHECKED
ACTIVITY DESCRIPTION
NO. OK RECTIFIED
A Monthly PM
B 250 Hrs PM
C 500 Hrs PM
D 1000 Hrs PM
E
1 Replace Hydraulic return line filter
2 Replace Hydraulic oil
3 Replace steering oil filter
4 Replace steering oil

Remarks

Work done by:

Sl.no. Name Date From To
1)
2)
3)
4)

Supervisor Mechanical Incharge JSW JPL