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Copyright © IFAC Transportation Systems

Chania. Greece, 1997

A PARADIGM OF INFORMATION AND OPERATIONAL CONTROL


IN PORT MANAGEMENT SYSTEMS

Dr. Athanassios Ballis and Dr. Antony Statbopoulos

National Technical University of Athens


Department of Transportation Planning and Engineering
5, Iroon Polytechniou str. Zografou, Athens,GR-15773,GREECE

Abstract: Intelligent Systems have made their appearance in the port sector as innovations
for effective operations control appeared in the early 70's and gradually have been
implemented in a wide range of port operations. The sea. yard. berth and freight station
planning operations, the administrativelfinancial management as 'Well as the management
and control of the handling activities (that may include computerized equipment control)
are the elements of the modern Port Information System (PIS) architecture that makes the
port operations more effective and provides valuable services to shipping lines, planners,
operators and clients.

Key-words: Intelligent Systems, Transportation control, Information integration. Control


engineering applications

1. INTRODUCTION Maritime container terminals have to plan their


service activities based on many interrelated (and in
Intelligent Systems have made their appearance in many cases conflicting) factors. The physical
the port sector well in advance of road transportation operational procedures are rather complex (see Figure
applications as innovations for effective operations 1) and requires extensive information flows. The
control appeared in the early 70's. Modern ports play associated operational environment incorporates
an active role in the development of transportation numerous management activities that can be
infrastructure and services, which improve the flow of distinguished into three groups:
international cargo over their wharves and beyond to
the surrounding region. 1. Planning operations, such as yard planning
(dynamic storage area allocation), berth planning
The maritime container terminals provide an excellent (berth allocation to vessel and crane allocation to
example of the integration of the various Information berths), ship planning (loadin&'unloading plan
Systems and Control Engineering applications in an optimisation with respect to cargo compatibility
overall Port Information System (PIS) architecture and stability limitations) as well as Container
that incorporates the vessel traffic management, Freight Station and rail-terminal operations
the sealyard and freight station planning planning
operations, the administrativeIcial management, 2. Management and control of the actua1
the management and control of the handling shipItrainItruc handling activities, including
activities, the cargo consolidation/warehouse services, personnel and equipment guidance and command
the inlout gate inspections and the equipment (and computerised equipment control - where
maintenance. applicable) as well as monitorinWsupervision of

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li:iE~::'
. Corai'1er
Freq.t
Oepotof
En1rtY
ContaNrs 4· • • . • • • ••••• • .•
' - -_ _- l
i4 •• SbIicn
(CFS)

14- . . • •• • •••••••.••••..
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:::::~ '-"""""'- " -

/ ~=======~M-T-o-c:-.---Pn.(=:-+-.---+i-;~~
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FuI conlainers
to tinIerIand
byroad
111:1

m
4~ c~ ,-I__ _--,I :=ships '--_--'
R_ee_fer_Co_rUiners_
' ):
mm to '::.':.:!.::.::.:.::':.:'

raiI-tem'inaJ

Figure I : Operational procedures in a typical maritime terminal

the reefer container. dangerous cargoes and high planning (aiming to mjnimize container rebandling
value cargo related activities. and oprimjzjng yard equipment movements) and
3. Administrativelfinancial management that recording all happenings. Indeed. many ports would
includes container invoicing, custom clearance. admit that the old management system would never
sanitary checks and port communication with lend itself to today's levels of throughput (Chaitanya
shipping lines/shipbrokers. stevedores and clients. and Lobi!, 1994). The yard planning systems can also
generate projected yard images at a future point in
2. PORT OPERATIONS PLANNING time taking into consideration all planned vessel
operations and the yard plans created up to that time
Yard planning is the common denominator in most and thus enables the planner to start the yard
port plannjng activities due to the nature of the planning exercise much earlier in the container
maritime operations. Maritime containers have to movement cycle.
dwell for a number of days in storage areas before or
after the ship's arrival in order to balance the capacity Berth plannjng is another primary port operation that
of the transport modes with the capacity of the local incorporates berth allocation among the expected
transport system to hinterland and to pass customs vessels as well as quay crane allocation to berths. The
and/or sanitary checks. According to the current associated decisions can have a significant impact on
practice. containers that will be exported are brought terminal operations and can influence vessel turn-
to the terminal a few days before the arrival of the around times. The computer-based birth planning
ship. Containers that are associated to a specific ship systems keep track of vessel schedules and berth
arrival are concentrated and grouped in a specific occupancy to enable the planner to decide upon the
stacking area In.order to speed up ship loading, the best possIble berth for an incoming vessel. These
associated container stacking areas are sulHtivided systems provide support for making such decisions by
into compartments (per destination and/or weight) taking into consideration the number of moves per
having a relatively low mean stacking height vessel and quay crane allocations and availability.
However. since typical ports are suffer from space They can produce planning information for up to two
availability the management of the storage weeks in advance. and also in the short term to
requirements is. essential. The maritime terminals accommodate adverse weather warnings etc. When
have gained efficiency benefits by replacing the aged such weather conditions. equipment breakdowns., ship
manual system with computerized systems that are rescheduling etc. occur, a revised schedule can be

830
produced instantly. The planner does not, however, operations a great variety of handling equipment is
have to accept this revision and can ask for another available including Straddle Carriers, Fork Lifts, Yard
solution which, although not being the optimum in Cranes on wheels or on rails and Tractor-Trailers
tenns of service time, may be more agreeable to the (CEC, 1994).
terminal's service policy.
The communication system used is a another key
Ship planning influences both ship and port element that determines the performance and the
performance. The high level of competition in the technical limits of the Control system. For many low-
container shipping industry makes it extremely volume terminals, the use of voice based VHF or UHF
important to maximise utilisation of all resources. radio communications systems is entirely adequate,
When many ports are included on one voyage, the but as the number of equipment units increases, radio
difficulty in achieving a good stowage increases very frequencies become overloaded, a point that is often
rapidly. It therefore becomes an important planning reached where no further expansion of a terminal's
objective to maximise capacity (subject to stability, radio telephone system is possible, as available
ballast and trim constraints) and the decisions frequencies are generally tightly restricted by
require an analysis of the associated economic government controls. A number of high throughput
implications. Computer graphics-based ship planning terminals have adopted advanced data transmission
systems are a tool for the ship planner to develop techniques (via inductive loop or wireless radio) that
better load and discharge plans in a short time frame. can send the control instruction to a screen in the
operator' s cab or directly to the automatic guidance
In Container Freight Station (CFS) installations the systems (where available). Adoption of data
main activities that are performed are cargo transmission techniques is also likely to lead to a
consolidation (where parcels of cargo are grouped and reduction in the amount of errors made.
packed into containers), cargo deconsolidation (the
full imported containers having cargo for more than The handling activity control can be accomplished
one customer are opened) as well as warehousing manually, automatically by the computer or semi-
(storage, distribution. documentation etc.). The automatically by a combination of computer guidance
modern CFS systems are implemented using a and manual execution.
centralized computer system (with distributed
resources and visual display units placed at various The advanced equipment control can be applied not
operating points) to schedule operations and allocate only to the handling equipment types that have been
the necessary equipment (such as Fork Lifts) and designed for computerised control (like automatic
working gangs. stacking cranes and automatic guided vehicles) but
also to equipment types that can be easily converted
3. MANAGEMENT AND CONTROL OF for the automation process (like rail mounted Gantry
HANDLING OPERATIONS Cranes) as well as for the manned mobile handling
equipment (like Straddle Carriers or Gantry Cranes
The primary objective of the Control system is to on wheels).
guide and supervise on a real-time basis all the
handling equipment and the personnel involved in the There is growing use of Radio Data Transfer (ROT) to
quay and yard handling activities, in order to fulfil connect container handling terminal equipment with
the handling schedule (performed by the Yard and the control room and computer systems. Data is
Ship planning systems) in an efficient and safe downloaded from a main frame computer to RDT
manner. These operations are largely affected by the personal computers and relayed by modem-radio link
type of the various equipment involved. The prospect to an RDT terminal in the operators cabin. With the
of future tecbnology that can be employed in a above advanced data transmission systems the
maritime container terminal has stimulated the mind operator of a straddle carrier or Fork Lift Truck does
of many operators and a lot of futuristic designs can not have to wait until a channel is free to confirm
be found in the literature including container completion of the control's instructions and then to
overhead conveyors. automated container silos and receive others. Data from the operator, flows in the
self-unloading ships. Ho\wver very few advanced reverse direction. The above support provides the
designs have been implemented successfully. (Ballis operator with information (work priorities, choice of
er al.. 1991). For the seaside operations, the use of destination. minimum path selection etc.) and also via
Harbour Gantry Cranes has been widely spread, feedback allows the control system to be kept up-to-
due to its high productivity in comparison to heavy date about the equipment status. More advanced
Hook Cranes. The Harbour Gantry Crane in some systems are making use of position detection
cases is embodying many developments (anti-swap techniques (inductive loops, synchro-transmitter
systems, semi-automatic positioning systems, coupled to wbeels) and automatically drive the
double trolleys etc.). On the contrary for the yardside equipment (usually a rubber wheeled or a rail mounted

831
crane), slow the travel speed and stop the crane to the under two hours. Port information systems can now be
location instructed by the Yard Control system. traced all over the world Rotterdam has INTIS;
Antwerp has SEA~ Bremen has COMPASS;
The new container terminal at Delta Rotterdam Hamburg has DAKOSKY; New York has ACES;
provides an example of the computerised control of Singapore has Portnet. In some cases (like
the handling equipment activities. Automatic Guided INTISIRotterdam), the communications scheme can
Vehicles perform all the transport activities while offer a method of electronic dialogue, linking
Automatic Stacking Cranes serve the seaside as well container tenniDals with ship brokers (Willmott,
as the main part of the yardside handling activities. 1992). In this environment, emerging standards such
Only the last part of the store-tcrtruck handling is as UNIEDIFAcr as well as the International Freight
performed by use of manned Straddle Carriers since Transport Message Framework for bookings and other
the incoming trucks can not park with the accuracy operations in the hinterland, set the pace for the
required by the Automatic Stacking Cranes. adoption of a set of messages that will enable shipping
lines and ports to exchange stowage (or bayplan)
4. ADMINISTRATIVE AND FINANCIAL details as well as position of containers on the
MANAGEMENT terminal.

The administrativelfinancial management covers This can be done through a group of -commonly
activities such as container invoicing, equipment accepted- messages to be used (in electronic data
maintenance, stock control as \Wll as port customs interchange) between trading partners involved in
clearance procedures and communications with port administration. commerce and transport, both in
customers. Customs clearance traditionally poses one national and in international trade. However, even
of the worst bottlenecks on port operation. thought most of the terminal operators do some part
(Stathopoulos, 1980). However, the introduction of of the communication work by use of Electronic Data
computers reduced the clearance times from days to Interchange (EO!), the majority of the information

t! \
~~!~ONICAnON
I
A

V,\
n
:r
NETWORIC ~
a

~
I
I
"6 "
"
PORT

~~::ATION/
1lAZAJU)~-O-U-S-:-
GOODS REPORTU<G j/r g

g
\E : I ~~
~
COMMUNICATION
WITH PORT CLIENTS
~_g
----

:.::.~~•."' ((CC(;!./.!1l\ ~~~::t~


SHIP aUTIlIY AIUI
M AJ'lAGEM ENT AND CONTROL onltA nONS
OJ'IlAI<DLING OP£ltAnONS PLANNING

MODE

____ ~
SERVICE

SEASIDE ACTrVlTIU :)

Aai~~ms /IANa:o:;:~ ~
/ ' ACTrVlnu '\. ~ ROAD

~
~f--l--
0, a;. § ':':::.
WATERWAYS
~...
Figure 2 : Overall Port Information and Control System

832
exchange is still performed by use of hardcopies or traffic route to the anticipated berth etc.). Moreover,
hardcopies structured formats. the effectiveness of the ship planning system is greatly
enhanced through the incorporation of the quay crane
5. OVERALL PORT INFORMATION SYSTEM sequencing function. This function enables the
planner to take the quay crane allocation (made in the
The overall pon system incorporates and suppons berth planning system) for the vessel and work out the
numerous services that include the planning and detailed working plan for the cranes.
control of the handling operations and the
administrativelfinancial management together with Since the system monitors the current status (and
vessel traffic management, the inlout gate inspections estimates the future) status of the cargoes under his
and the equipment maintenance. Figure 2 presents responsibility, all the necessary information can be
graphically this operational environment. available to other trading partners involved in
administration, commerce and transpon both in
The function and the development process for the national and in international trade, through a group of
various planning management and control StJl>. -commonly accepted- messages, like for example, the
systems has been already ctiscussed. The inlout gate INTRACON message set (used in Rotterdam)
inspection includes both the document and the covering all the aspects of container transpon. from
transfer mode check-over (e.g. inspection for possible Shipper to receiver by all modes (road, rail, barge
damages in the incoming truck and the container and sea) transpon modes. This operational
carried on). The inlout gate is the interface between environment transforms the pon into a hub of
the port and its hinterland and its performance can information flow that makes the pon operations more
creaIe a bottleneck or conversely speed up the port's effective and provides valuable services to shipping
internal transpon chain. lines, planners, operators and clients.

The Vessel Traffic Management System (vrMS) is 6. CONCLUSIONS


another system to ensure the safe and expeditious flow
of vessel traffic up to the benh. VI'MS is much more Many ports have already implemented various
than a shore-based radar system: it is a navigational computer-based applications for the sea, yard, berth
aid and a planning instrument that (through and CFS operations planning and the equipment
communication systems) combines a network of control as -well as for the administrative and financial
radars, tag-boats, patrol-boats and a shore-based management of their activities. The integration of all
decision suppon mechanism to make up an integral information and control StJl>.systems, forms an overall
traffic management and information system which is pan operational environment that transforms the pon
capable moreover of giving early warning when into a hub of information flow that stans with the
dangerous situations threaten. producer of the goods and ends with the buyer,
covering all the actors and having access in all the
When the various pan StJl>.systems are integrated, the necessary information. The progress in pon
outcome presents a much more useful picture of the information systems as -well as in the computerised
resource availability and allocation. The yardlberth equipment control seems inevitable and only the
planning can undenake "preferred area settings" to rate of implementation is open to debate. This
optimise the number of containers in a stack and their prospect will undoubtedly have repercussion to other
position in the yard, based on information concerning fields and application areas, including the telelematics
the incoming, outgoing and transhipment sector.
arrangements of the cargoes plus the various specific
considerations (hazardous content. proximity and

References
Ballis A. & Stathopoulos A (1995). "Monitoring, elaboration and exchange of information in the maritime
container terminals" First Conference on the Infortnation Society. Technical Chamber of Greece, Athens
(In Greek).
Ballis A., Golias J.• & Abacoumkin C .• "A comparison bet-ween conventional and advanced handling systems for
low volume container maritime terminals". To be published in the Maritime Policy Management, 1991.
Chaitanya & Harsha Lohit (1994). "Information Systems in Container TerminaJs" The World of Cargo Handling.
ICHCA ReviewI993-94, (pp. 66-68).
Commission of the European Communities (1994). DG Vll-A4. "Future Fast Transfer Technologies" Doe.
EURET/410/94.
Stalhopoulos A (1980). "Indirect cost factors" Proc.. Cant Problems and perspectives of the Piraeus Pon,
Mercantile and Industrial Chamber ofPiraeus (In Greek).
Willmott K. (1992). "Computers" The Buyers' Guide to Manufacturers 1992, ICHCA. (pp122-l24).

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