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The frozen-stress photoelastic technique was used to determine the stresses around reinforced non-central
holes in discs. Both circular bosses and a thickened annulus were used as reinforcements. Calculations by
Green, Hooper, and Hetherington were found to predict the mean stresses (through the thickness) well but
these calculations cannot predict the peak stresses. The latter were not significantly less than the values of
the unreinforced perforated discs. The stresses in a taper disc were lower than in a disc of constant thickness.
EXPERIMENTAL TECHNIQUES
The models were cast in epoxy resin Araldite CT 200,
cured, annealed, and machined to the final dimensions.
The circular bosses of models Nos 2-5 were made
separately and cemented into the main body of the disc,
but this technique proved to be unsatisfactory and sub-
sequent reinforcements were made integral with the discs
by profile machining.
For the freezing-in of the centrifugal stresses, each
Fig. 1. Hole reinforcement for an eight-hole disc model was located on a turntable by four radial pins which
were sliding fits in four holes drilled approximately 1 in
the hole in the unreinforced component. The boss size deep from the outside surface of the disc. This method of
can be expressed as the location allowed radial growth of the disc during loading
to take place without constraint. The turntable was driven
Cross-sectional area of boss through a suitable reduction gear by a 3 hp synchronous
Area ratio =
Cross-sectional area of hole in plain disc motor at a speed of 857 rev/min, chosen to produce the
and this definition has been used in this paper. The boss lowest fringe orders which were sufficient to give accurate
is shown cross-hatched in Fig. 1. results. The axis of rotation was horizontal, so that the
stresses due to self-weight were reversed many times dur- and the body force causing the above is
ing cooling and were not frozen in. The complete assembly
was contained in a thermostatically controlled oven, so
that each model could be cooled at about 2 degC/h from
135 to 85°C while the disc was spinning. The square-bracket terms have been determined for
Thin slices (about 0.06in) were cut from the models each of four discs by graphical summation and the results
with a high-speed diamond-impregnated cutting wheel, are given in Table 3.
copious quantities of coolant being used to ensure
that no partial annealing of the slices occurred during
EIGHT-HOLE D I S C S
cutting. A typical slice had a fringe order of about unity.
Fractional fringe orders were determined by the Tardy The results for the tapered eight-hole discs with circular
method of compensation. reinforcements are presented in Table 2. In every case the
No attempt was made to determine the separate princi- hoop and axial stresses at the non-central-hole boundaries
pal stresses because peak stresses were expected to occur were a maximum in the centre plane of the discs and on a
at the hole boundaries where one of the principal stresses radial line through the hole centres (points A and C in
is known to be zero and comparisons with theoretical Fig. 1). Most of the peak stresses occurred at the inner
results could readily be made using only boundary stresses point A but for completeness the stress values at both A
and principal stress differences away from boundaries. and C are tabulated, and are plotted in Figs 3 and 4.
I I I I I I I
CALIBRATIONS
In order to determine the stress-optical coefficient of the
model material, which may differ for each casting, a small
tensile specimen was cut from each model and the fringe 40
( +
X
w
order resulting from ‘freezing-in’ a known stress was A
Table 3
MIDWAY BETWEEN 0 1
THROUGH HOLE
HOLES CENTRE
Full lines and o experimental, dotted lines from (I). For key see Fig. 6.
Fig. 6. Stresses near holes in 20-hole disc with thickened Fig. 8. Stresses near holes in 20-hole disc with circular
unnulus: distributions of the differences of the hoop and bosses: distributions of the differences of the hoop and
radial stress indices (Ze -I,) radial stress indices (ZB-ZR)
At the hole boundary the radial stresses are zero and the over the complete thickness of the disc and reinforcement,
plotted curves represent the hoop stresses. For complete- and not simply the semi-sum of the maximum and
ness one curve of radial stress distribution for the line on minimum values.
the hole boundary (not in the plane through the hole It may be seen that the calculated mean values exceed
centre) at the pitch-circle radius is also shown. On this line the experimental mean values in all except one position
the hoop stress is zero. but are smaller than the experimental maxima in a number
To avoid confusion caused by overlapping of stress of positions. There is good agreement between calculated
graphs, these graphs have been spaced out arbitrarily and and experimental mean values for the disc with annular
are connected to the section to which they refer by inclined reinforcement.
lines from the zero stress-index value for each curve. The The hoop stresses at the hole boundary in this disc
stress-index scale for all graphs is indicated in the figures. varied little through the thickness (see Fig. 6, right-hand
It should be emphasized that the graphs in Figs 6, 8, and side), indicating that the thickened annulus did not greatly
10 represent differences between hoop stress and radial disturb the hoop stresses in the disc. As may be expected
stress. Negative values (plotted downwards of course)
therefore indicate that the radial stress exceeds the hoop Table 4. Stress indices in 20-hole discs
stress. ~~ ~~
The experimental work revealed that axial variation of Type of Position Experimental
reinforcement
stress existed in regions close to the holes, and a state of
almost plane stress occurred in parts of the disc more than
~ ~ Max. 1 Min. 1 Mean
I 1 91.0 I 73.0 I 87.0 I 92.0 I
1 I 1 1 1
two diameters away from the pitch circle of the holes. Thickened A 1.06
. ..
Circular bosses
I 75.0 -9.0 34.0 35.6
86.3 60.0 81.3 95.0
1.01
1.17
if
mental curves. 100.0 -13.7 56.0 77.0 1.38
81.7 -10.0 433 38.0 0.87
In the vicinity of the non-central holes the greatest 100.0 -15.5 56.0 79.0 1.41
stresses occur in the surface of the holes. Values of hoop
stress at positions A and C and of radial stress at position Tapered profile A 75.0 62.5 71.3 92.0 1.29
63.5 57.7 61.3 74.2 1.22
B are given in Table 4 together with calculated mean
values. The experimental mean values are the averages i e 74.7
-
73.0 73.9 93.0 1.26
Reference
Poisson’s ratio
.
. : :1 I
0.3 ~
2
0.3 ~
a
0.5
Position B {*c .
*
.
:. 82.7
79.2
87.8
84.0