-,

;��
,,

..
•, .
·

MAINTENANCE, OPERATION . ·1
and PARTS<. MANUAL
MODELS 200S AND 200V _.
KNEE-TYP� VERTIC.AL MILLING MACHINE

: ..

-1
 . --.--� . •-:::....::-- --..:...._ ....,_

DO
·
NOT OPERATE
. WITHOUT
EYE PROTECTION
DO NOT OPERATE·
WITHOUT GUARDS
CAUTION
KEEP HANDS OUT
OF MACHINE
--- . . -

DISCONNECT
POWER . BEFORE
SERVICING . -
 DAMAGE CLAIM PROCEDURE
Your new Do A LL milling machine has been carefully prepared for
shipment. Any apparent or concealed shipping damage should be brought to the
att�ntion of the delivering freight carrier immediately. The following steps will
expedite settlement of any damage claims you may have with the carrier.
1. Thoroughly inspect for any signs of damage.
2. If any damage is discovered, make certain a notation describing damage is
made on the freight carriers delivery paperwork,
3. Should any concealed damage be discovered after the delivery of your mach­
ine notify the freight carrier immediately and confirm in writing. Take pictures
whenever possible, they will substantiate your claim. Normally concealed dam­
age shou Id be reported within ten ( 10) days after delivery.
Please remember, reporting and recovery for any shipping damage is the respon­
sibility of the consignee,

WARRANTY
Any equipment or part thereof ( except electric motors and equipment which car
-ry only the warranty of their manufacturer) which, under normal, single shift
operating conditions in the plant of the original purchaser proves defective in
material or workmanship, wi thin one year from the date of shipment, as deter­
mi ned by our reasonable inspection, will at our option and expense either be re­
pa ired or replaced. Warranty labor will be provided as contemplated herein only
within the Continental United States. Outside of the Continental United States
warranty labor will be available on a per diem plus expenses basis. This warranty
is condit ioned on prompt notification to DoALL of any claim of defect and the
establishment that the equipment has been properly maintained and operated
within the limits of rated and normal usage. We e xpressly exclude from this
warranW any liability whatsoever for loss of use or for any indirect or conse­
quential damages. THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF
ALL OTHER WARRANTIES OF MERCHANTABILITY, FITNESS FOR PURPOSE AND
OF ANY OTHER TYPE, WHETHER EXPRESSED OR IMPLIED.

-1-
 •. ,-�...•

Model

200S CATALOG NO. 740-060009 42" TABLE

-2- 740.:060041 49" TABLE
Model

200V CATALOG NO. 740-060082 42" TABLE

-3- 740-060 I 24 49" TABLE
Specification

MIN31%"
MAX47'%.

B--------.-

rnH!
%"(15.88mm)

Jf!I
E
E
"'
"'

i�
0

,_ ----l
0
��
==· 4 2·(1067m m ) � co
. ____ _ _ _ _ _ _ _ _ _ __
___ 32mm
49"(1245mm)
Specification of basic machine:
Items INCHES( ") METRIC(mm)
Table length 42 49 1067 1245
Longitudinal traverse (Manual) 29�. 34o/s, 745 878
Longitudinal traverse (Power feed) 26% 31 Yis 665 793
Cross traverse 12 305
Vertical traverse 16 406
Number of Tee slots 3
Width and centres %" at 2�" 15.88 at 63.5
Rani movement 12 305
Spindle speeds-Number 8
Spindle speeds-Range r.p.m. 80-2720 r.p.m.
Quill feeds, per Rev. of spindle 0017-.0032-.0053 .04-.08-.13
Motor H.P. 2
Overall height 80� 2045
Overall depth 63% 1620
Overall width 87%" 94%' 2230 2408
Table to spindle gage line (min-max) 0-18%" 0-466
Head 45• inward (min-max) 0-llY., 0-285
Head go· (min-max) 6%-19 171-482
Head 45• outward (min-max) 9-21 228 -533
Floor area occupied 88(95) X80 2236(2415) X2032
Case space occupied 55� X58 X76 1410 X 1473 X1930
Net weight 2194 lb 2223 lb 997kg 1010 kg
Gross weight 2972 lb 3001 lb 1350kg 1363kg

200S Basic machine

-4-
Specification

.,
,,•.'.=:::)
"
A ,,
,, ,,,,
'.•
MAX 13"

MIN 31%"
MAX 47%"
POWER FEED
UNIT

i----- ----C------- -
--

1; I�
i-- -------- B--
- - - - --------

m]HI
%"(15.88mm)

N
. 42"l ( 067 m m)
i...l o-----·- _ _ _ _ _ __ _ _____
. _ ,...,1
49" ( 1245mm)
32mm
Specifi cation of basic machine:
Items INCHES(") METRIC(mm)
Table length 42 49 1067 1245
Longitudinal traverse (Manual) 29% 34% 7 45 878
Longitudinal traverse (Power feed) 26% 3 1 Y,;; 665 798
Cross traverse 12 305
Vertical traverse 16 406
Number of Tee slots 3
"
Width and centres %" at 2 Yz" 15.88 at 63.5
Ram movement 12 305
Spindle speeds -Number infinite! y variable
Spindle speeds-Range r.p.m. 60-4200 r.p.m.
Quill feeds, per Rev. of spindle 0017-.0032-.0053 .04-.08-.13
f.--·
Motor H.P. 2
Overall height 82 2083
Overall depth 63%" 1620
Overall width 87% 94% 2230 2408
Table to spindle gage line (min-max) . 0-18% 0-466
Head 45· inwar d (min-max) 0-llY<i 0-285
°
Head 90 (min-max) 6%-19 171-482
Head 45· outward (min-max) 9-21 228-533
Floor area occupied 88(95) X80 2236(2415) X2032
Case space occupied 55 Yz X58 X76 1410Xl473Xl930
Net weight 2200 lb
I 2229 lb 1000 kg 1013 kg
Gross weight 2979 lb
I 3008 lb 1353 kg 1366 kg

200V Basic machine

-5-
Specification

J
12Ys" [9%

. . -1-·-
---- (327mm) (248mm)
a·
(203mm)
� - - l. __ _ - l- -- ..
, .
POSITION OF MOTOR :
UNIT WHEN SWIVELLED '
THRO 180" :

4%" 23 Yi,"
(123mm) (595mm)

T
MIN 7"
(178mm)
MAX 12"
(305mm) SPACING COLLAR

3%"
(92mm)

Specification of head:

Spindle speeds R.P.M. (60 cycles) 80,135,210,325,660, l 1 l 5,1750,2720

Power feed per spindle revolution- .0017" .0032" .0053" (.04 .08 .13mm)

Spindle taper-R 8 or optional NST:j:j: 30 quick change

Quill travel-5" (127mm)

Collet capacity-Ya" t o %" (3mm-1 9mm)

H. P. of Moror: 2
W_eight 183 lbs. (83 kgs.)

200S Head
-6-
.:."
 .., ..
Specification

1
14
(3 56mm)
9W

-· -
(241mm)
POSITION OF MOTOR UNIT 10·
WHEN SWIVELLED
- - - - THRO'l80' �· (254mm)
-··...
Li----'...
'
' '
- - - - ..I

I
I
I
I
I
-: - -_ -_-_
r-/:-_-_
I I
1,

"1
I I 24%'
I'
L� ..._,...__ 12w (634mm)
-,- ____(J:::::+==+== (3 1 8 mm ===:r'"
:::: :::: :: ::::
::::;:::

MIN 7"
(178mm)
MAX 12·
(3 05m m)
t

1 0·
(254mm)

Specification of head:
Spindle speeds R. P. M. (60 cycles)-60 -4200 (Infinitely variable)

Power feed per spindle revolution-.0017" .0032" .0053" (.04 .08 .13mm)

Spindle taper-R 8 or OPTIONAL N ST# 30 quick change

Quill travel-5" ( 127mm)

Collet capacity-Ye" to %" (3mm -19mm)

H. P. of Motor 2

Weight- 1 96 lbs. (89 kgs)

200V Head
-7-
Installation

This machine weighs approximately 2200

lbs (997kgs)

0 METHOD I
Insert 5/8-1 lNC eye bolt in tapped hole.
Ensure bolt is fully secured before lifting.
It is advisable to swivel head before lifting
machine.

METHOD 2
Use rope sling as illustrated. Insert pads
of soft cloth between rope and machined
edges. It is advisable t o tilt the head before

0
lifting machine.

�andling
-8-
Installation

l. Remove rust preventative before moving any slideways.

2. The coating is best removed by using paraffin or a safe solvent

applied with a clean brush. When the coating has softened, remove

with clean rags.

3. Oil or grease all lubricati on points. Refer to the lubrication section

of this manual. PAGE 31-33.

Cleaning
-10-
Installation

i----24" (610mm}----�

,,--..-,'------+--+-------------.--
'
---20 %" (518mm)----t

I \

I
I
I

35 :K," (900mm} 29�,· (742mm} 63" (16_00mm}

r- - --,
c···J1 :-:
... , : ,.-.. ,
h r,
11 I I

: :r� : :
I�-, I I
I ..., I
I
1 I I I I
1 I ._.,., I
I 11..1 11
I I "L., I �-..l : :.. ......
l.J I : � L.r·•-
L•
L.- --'

---192Yn" (502mm}----
------------------A-----------------�

f
'A' DIMENSION

Table size Plain machine Power Feed

42" 87%" (2230mm) 84�" (2140mm) 130mm

49" 94%" (2408mm) 91�" (2318mm)

Floor Plan
-11-
Installation

FOUNDATION

LJ
Ideally all milling machines should
be bolted to a concrete foundation.
The machines however should be
placed on a solid level floor or
anti-vibration pads to prevent any
rocking movement.

NOTICE
O.S.H.A. regulation No. 1910. 212 (B)
machines designed for (A) fixed loca­ Shim

tion shall be securely anchored to

prevent walking or moving.

Power supply

a) Check motor voltages against supply.

b) Ensure that the supply is connected to comply with the local safety regulations.

Head Switch

Foundation- Power supply

-12-
Installation

Foundation plan

DIMENSION
�
A 518mm(20%")

B 742mm(24 �")

C 1020mm(40%") B D
D 1242mm(48Ya")

E 200mm( 7Ya")

-$-
F 250mm( 9%")

1- C
.I
%"-1 lNC X40mm

·· ..:,··
a: c:::
a I • C)
E
E
0
Ln
E
E
0
• IO• • . ..

Ci ·O F
(Y)

6�o
.--<

.. . .. .
·:o..e:.·
..
E
E

9" .;,a
0
Ln

o·;o
cY)

o·.:. .·. �· ·n .. r--.. o..

... o

. o"o" 0:·0 ..,'Y ··O

.. �··vt,·
.
0 ' ·,
·
· • • • <>
o
·

Foundation Structure

%"(16mm)-L350mm

Foundation
-13-
Installation

o)

Level B

l. Putting levels on the table as illustrated.

2. Check the level A. and B. The allowance approximate .0007" / ft. (0.06mm/ M.)

3. Putting the shims unde r the base if necessary, lock the anchor bolt.

Leveling
·--------------------•--
..
-14-
Installation

Swivel bolt

ZERO, ZERO

ZERO,

014mm)

To set a milling head square to the table. two methods are available:
°
I . Using a large 90 setsquare mounted on the table, align faces with square.

II. An indicator mounted in a spindle nose travelling in a 4�" radius.

It is important that each axis is set separately and locked.

Initial setting
-15-
Legend
CD
®
CT)
@
@
@ @
@
@
(J)
@ @
®
@ @
([D
@

@
@
@ ®
@ @

@ @

� 1)

Item No. NAME Item No. NAME

1 Motor 17 Elevating screw housing
2 Spindle clutch lever 18 Basic
3 Back gear selector 19 Control switch
4 Auto quill feed engagement 20 Spindle brake and lock lever
5 Quill feed h andle 21 Fine feed handwheel
6 Micrometer depth control screw 22 Feed reverse knob
7 Micromoter depth control 23 Longitudinal feed control
8 Quill clamp lever 24 Longitudinal feed screw
9 Dial indicator rod 25 Saddle
10 Ram adjustment handle 26 Saddle lock handle
11 Table 27 Elevating feed handle
12 Table stop 28 Oil feed lever
13 Longitudinal feed handwheel 29 Table power feed switch
14 Table lock lever 30 Table powerfeed lever
15 Cross feed handwheel 31 Table power f eed unit
16 Elevating screw 32

200S
-16-
Legend

---:-CD
I---------,'
=-L----
Q)
®

@------a:;:.= @
@)
t=,'t:�-=:
@
®
@ (J)
@-------1�v

IL-
®
��=======�@
CO)
@

'-F-i,)._-+--\------- @

Item No. NAME Item No. NAME

1 M ot o r 17 Elevating screw h o u s i n g
2 S peed selector handwheel 18 Bas i c
3 Spindle range s e l ector 19 Control Swi tch
4 Auto q u i l l feed enga gement 20 Spindle brake and lock lever
5 Q u i l l f e e d handle 2 1· F i nefeed handw heel
6 M i crometer depth cont rol screw 22 Feed reverse knob
7 '1 M i �·rometer depth control 23 Longitudinal feed control
8 \, Quill clamp lever 24 Longitud i n a l feed screw
9 rq_.al ind icator rod 25 Saddle
10 R a m a d j u stment handle 26 Saddle lock h a n d l e
11 Table 27 Elevating feed h a nd l e
12 T able stop 28 Oil feed lever
13 L o n g i t u d i n a l feed handwheel 29
14 Table lock lever 30
15 C r os s f e e d hahdwheel 31
16 Elevating screw 32

200V
- 1 7-
Legend

Spindle clutch
lever

Spindle

C J
lock

Belt s h ifti n g and

tension control

Forwa r d /
off/re verse
Switch ----
D IC
0
] Back gear
Selector

quill

Ali gnment
face

Feed rate s e lector

Feed
Q u i l l depth ·
knob
stop

��;;:;;,,:Jj-�-��V..-------- Micrometer
Fine feed handwheel depth control

Quill clamp
lever

Feed indicator
lever rod

Spindle

200S Head
- 1 8-
Legenc!f

Forward/Off /reverse
switch

r Speed selector
handwheel

Spindle brak e and

lock lever

CJ

Q u i l l depth stop Quill feed

handle

Fine feed
handwheel

lever

Feed engagement lever

Quill

referance

200V Head
-1 9-
Operation

Spindle brake
lever.

Forward/off /rev�rse
switch

[__ _
Switch

D (

200S 200V

Starti ng

1) Connect power.
2) Turn switch to req u i red position (Forward or Reve rse ).

Stopping

1 ) Stop feed.
2 ) Turn switch to "off" .
3) Turn spindle brake l ever to "brake " t i l l spindle stop.

Starting , Stopping
- 2 0-
Opera tion

Clamping t h e sadd le knee s l ide.

Moderate pressure is sufficient.
Excess pressure will cause distor­
tion and make the table bind.

C lamping the table saddle s l ide.

Mod e rate pressure is sufficient.

C lamping the knee column s lide.

Moderate pressure is sufficient.

M a ch i ne Controls
- 2 1-
Opera t i o n

SWIVEL TURRET 0

a) Use wrench and unlock the

4 bolts.
b) Index to the required setting.
c) Lock the 4 bolts.

MOVE RAM SLIDE

a ) Loosen two lock levers.
b) Turn the handle to move the
sl ide to the d!'Jsired pos ition.
c) Ti ghten, t ightening the rear
lock lever fi rst.

M a c h i n e Co ntrols
-22-
Opera t ion

1. SWIVEL BELT HOUSING

I . Slacken th ree Locking Nuts 'A'· (Ret�in .� :::- � ----..,=------==::..:
, ---- � _-_-_�
- - - - - --'
.- - - - - -,==����-�- - - -
I I
I I
sufficient l y to stop binding). -l
, - - - - - -t --- - - .
I
II . Swivel to required angular setting. I I
I
I
I
III . Ti ghten three Locking Nuts; befor
t.�-_________,..... --;:.:::!
- · _. I
""- - - - ' /' -

finally securing, run spindle to give

correct spline a l i gnment.
'- )

' A'

NOTE: Incorrect spli ne alignment can be caused by unequal t i ghtening of the locking nuts
'A' causing varying stiffness of the qui l l · feed which can be felt through the
sensitive feed hand le.

2. S P I N D L E BRAKE

Brake
A

· Brake

2 00S Head Controls

-23-
Operation

3 . QUILL FEED

NEUTRAL

UP DOWN

a) F.INE HAND
I . Disengage Feed 'A'.
II . Locate 'c' in mid (neutral) position.
III. Engage Feed Trip L ever 's'.
N. The Quill _i s now under handwheel control.

b) AUTOMATIC FEED
Ma ximum loading % " (9. 5mm) dia. drill in steel.
I . Ensure quill lock is off 'D'.
II . Set m icromet er d ia l to req uired depth ' E'.
III. Engage auto qui l l feed ' A'. (with motor stopped).
N . Select feed r at e 'F' .
V . Select feed d irection 'c'.
VI. Engage feed tri p l ever 's'.
vn. The Quill is now automatic feed.

NOTE: Do not en gage quill feed 'A' over 3000 R.P.M.

2 00S Head Co ntro ls

- 2 4-
Operation

4. QUILL SENSITIVE HAND FEED

I . Place the handle on the boss.

II. Select the most suitable position.
III . Push home until the locating pin
engages.

5. SPINDLE SPEEDS
(Stop motor before changing speed).

80 135 210 325 -- BACK GEAR

660 1115 1 750 2720 - DIRECT

. ··:;,-

CHANGE SPEED
a) Change Speed Within Range
I . Turn off machine.
II . Slacken 2 motor lock levers 'A'.
III . S lide motor forward.
N. Position belt on appropriate pulleys.
V . S l ide motor to the rear to tension
vee belt.
VI. Tighten 2 motor locking levers. A

2 00S Head Controls

-25-
Operation

b) Change Range
1. From d i rect to back gear drive:
[ . Move lever B to the r i ght.
Il . Move knob 'C' to 'IN' position.

NOTE: Thi s action w i l l REVERSE the spindle rotation.

Move motor switch to reverse position to obtain ori ginal
d irection of spindle rotation.

2. Fro.m back gear to d irect drive:

I . Move lever 'B' to . the front position.
I I . Rotate spindle by hand unt i l the
clutches are felt to engage.
lII. Move knob 'c' to 'OUT' position.

NOTE: This action w i l l REVERSE t he spind le rotat ion.

M ove motor switch to reverse position to obtain original
d i rection of spindle roation.

2 00S Head Controls

- 2 6-
Operation

I . SWIVEL BELT HOUSING.

I . S lacken 3 Locking Nuts 'A'

(Reta in s u ff ic i entl y to �,--- -- -- -- --,; -----..... r--
- ---,-
-- -,
- ,1
I I
stop bind ing). I I ·

II . Swivel to required angular ,L-_-- -- -- -- : J_

(
..5�3....__J...
)
I
-=------- -=-: 1
:r-

',----
- - - -,----...----- =-=-,-= ==]" /
setting. . I
: I :I _j:
L�
III. Tighten 3 Locking Nuts;
before final I y securing, run ' ·- r t"=::-----=:1
... +""-..._____u.�
spindle, to give correct spline
'A '
alignment.

NOTE: Incorrect spline alignment can be caused by unequal tightening of the locking nuts
'A' causing varying stiffness of the quill feed which can be felt through the
sensitive feed handle.

SPI NDLE B RAKE

2 00V Head Contr o l s

-2 7-
Operation

3 . QUILL FEED

NEUTRAL
UP D OW N

Engage

a) F INE HAND FEED

I . Disengage Auto Quill Feed ' A'.
II . Locate 'c' i n mid (neutral) position.
III . Engage Feed Trip Lever '8'.
N. The Q uil l is now under handwheel control.

b) AUTO MATIC FEED

Maximum load i ng % " (9.5mm) dia. drill in steel.
I . Ensure quill lock i s off 'D'.
II. Set m ic rometer d ia l to required depth 'E'.
III . Engage auto qui l l feed 'A'. (with motor stopped).
N . Select feed rate 'F'.
V . Se l ect feed directi on ·c·.
VI. Engage feed trip lever '8'.
VII. The Q u i l l i s now a utomatic feed.

NOTE: (Do not engage quill feed 'A' over 3 ,000 R.P. M.)

200V Hea d Co ntrols

-28-
Operation

4. QUILL SENSITIVE HAND FEED

I . Place the h a nd l e on the boss.
II . Select the most suitable position.
III . Push home until the locating pin
engages.

5. SPINDLE SPEED (Change only when spindle is running).

a) Ch ange S peed Within Range

I . Start spindle.
II . Turn handwheel 'A' to select
required speed.
change only when s pindle is
running.

D O NOT CHANGE SPEED

WHILE SPINDLE IS STOPPED

2 00 V Head Controls
- 29-
Operation

5 ) C hange Range.

I . FROM DIRECT TO BACK

GEAR DRIVE:
I . T u r n off spindle motor.
II . Move lever 'C ' through neutral.
to LOW. (This reverses the
s p indle rotation).
III. Spind l e motor is ready to start
now.
NOTE: Rotat ion is now reve.rsed.
D O NOT CHANGE RANGE WHILE
T H E SPINDLE I S RUNNING.

2. FROM BACK G EAR TO

'C ' i Lever
DIRECT DRIVE:
I . T u r n off spindle motor.
II . Move lever 'C' through neutral
HIGH
to H IG H .
III . Rotate spindle by hand unt i l the
clutches are felt to engage.
N. Spindle motor is now ready to
NEUTRAL
start.

2 00V Head Controls

-30-
Lubri cation

FREQUENCY L U BR I C A T E LUBRICANT QUANTITY AT

D o A LL DP-68
Twice Weekly Pulley Cam Vactra Heavy Medium 5 Drops 1
S . A . E . 1 0 o r l OW Light
DoALL DP-68
Twice D a i l y S p i n d l e Bearing q u i l l feed Vactra Heavy Medium Top-Up 2
S . A . E . 1 0 o r l OW L i g ht

DoALL DP-68
Twice D a i l y Q u i l l Bearings Vactra Heavy M e d i um Top-Up 3
S _ A . E . 1 0 o r l O W L i ght

NOTE: F a i l ure to l ubricate "Quil lbea rings " at 3 can result in tight q u i l l s and partial
sei zure of quill i n housing.

200S Hea d
- 3 1-
Lubr i c a t i o n

FREQUENCY LUBRIC A TE LUBRICANT QUANTITY LUB. A T .

DoALL DP-68
Twice Daily Qu i l l bea rings Vactra H eavy Medium 5 - 1 0 drops 1
S.A.E. 1 0 or lOW Light

DoALL DP-68
Twice D a i l y
Spindle Down Feed Vactra Heavy Medium Top-Up 2
(When feed is in use)
S.A.E. 10 or l OW Li ght

DoA!- L DP-68
Drawbar s p l i nes(move
Weekly Vactra Heavy Medium 5 drops 3
q u i l l down 2 " )
S. A.E. 10 or l OW Light

NOTE : Failure to lubricate "Quillbearing" at 1 can result in tight quills and partial
seizure of quill in housing.

FREQUENCY LUBRICATE LUBRICANT QUANTITY LUBRICATE AT.

NOTE:B!:!fore greasing put

Every 2 months DoALL EP Equivalent of
Back gear gear lever back to 'LO'
(of normal u se) G rease No.2 1 teaspoonful
& keep spi ndle stationary

200V Hea d
-32-
Lubrication

FREQUENCY LUBERICATE L U BERICANT QUANTITY

DoALL Way Lubricant H . M .

Lead Screw Shel I Cornea Di I 41 One Pump
M0BI L X 2

Central iced Lub. DoA.LL Way Lubricant H . M .

Pump D a i ly Sadd le-Table Ways "Sunoco" Wayl ube # 80 One Pump
M0BI L X 2
Check Level DoALL Way Lubricant H . M .
Weekly Saddle-Knee Ways "Sunoco" Wayl ube # 80 One Pump
M0BI L X 2
DoALL Way Lubricant H . M .
Knee Colum Ways "Sunoco" Wayl ube # 80 One Pump
M0BIL X 2

DoALL .R & 0 Industrial Oil DPlOO

Twice Weekly Elevating Screw She l l Carnea O i l 4 1 5 Shots(Oi l Gun)
M0BIL X 2

Basic mac hine

-33-
Preventive Maintenance

For securing the accuracy and life of the machine, we offer the following preventive
maintenance charts.

Frequency Item

1. It is necessary to oi l each l ubrication point before oper­

ation.

Daily 2. C heck the level of the oi l l ubricator and f i l l if necessary.

3. It is necessary to release the clamps, clean and lubricate

the table after operation.

1. Check a l l the gibs and adjust if necessary.

Monthly
2. Check all the backlash between screws and nuts, and adjust .
i f necessary.

1. Check and adj ust the machine accuracy.

Quarterly
(manual P. 52 to P. 54).

- 3 4-
Maintenance

May We Suggest That.

Before attempting any maintenance in the interests of safety disconnect electrical

power supply to the machine and read the relevant section of this manual.

When ordering replacement parts p lease· quote:

e THE MACH INE SERIAL No.

Located on the rear of the column.
• DoALL CATALOG NO.
• ITEM NUMBER.
• PART NUMBER.
• DESCRIPTION.
• QUANTITY.

Introduct ion
-35 -
M a i ntenance

BELT REPLACEM ENT

1 . Disconnect electrical power to the machine.

2 . Remove drawbar.
3. Remove motor.
4. Lower quill to f u l l extension.
5. Remove 6 screw 'A'.
6. Remove belt housing 's', tap to withdraw from dowels.
7. The belts may now be changed.

c :n

E::!j

2 00S Head top h o using

-36-
M a i ntena nce

B RAKE SHOE REPLACEMENT

Repeat the sequence l . to 6. on page 36.

1. Remove 2 screws 'A'.
2 . Remove 2 screws 'B'.
3. Push bearing hub 'c' clear of housing.
4. Remove 3 screws ' o'.
5. Replace shoe.
6. Ensure screws 'o' are fully t ightened and locked with washers and nuts.

2 00S Head top ho usi ng

-37-
M·a i ntena nce

MOTOR REMOVAL

1 . Run head to adjust to lowest speed.

2. Discon nect elect rical power to the machine.
3. Remove 3 screws 'A' & cover 's'.
4. Using the two screws 'A', compress spring 'c'.
5. Rotate the speed changer to the hi ghest speed:
6. Remove the reversing switch from the belt housing.
7. Remove the two locking nuts 'o'.
8. Lift the motor and rest the case on stud 'E'.
9. Ease the belt over the lower drive disc and remove the motor.

200V Head top h o using

- 3 8-
M a i n tenance

TIMING BELT REPLACEMENT

1 . Remove the motor.
2 . Lower the quill to full extent.
3. Remove the two lower cap screws 'A' from the speed changer housing.
4. Remove the four cap screws '9' .
5. Remove the top assembly 'c' and tap to clear dowels.
6. Replace the belt.

2 00 V Head top h o using

-3 9 -
M a i ntena n ce

DRIVE BELT R EPLACEMENT

1 . Remove the motor as described on page 38.

2. Remove the three screws 'A'; insert into the adjacent tapped holes and withdraw
bearing housing 's'.
3. Remove the two screws and the bushes 'c'.
4. Remove four screws 'o' and one screw 'E'.
5. Remove four screws securing the speed changer 'F'.
6. Remove top housing ' G '; tap to c l ea r the dowels.
7. Replace the be It.

'

2 00V Hea d top h o using

-40-
M a i ntena nce

B RAKE SHOE R EPLACEMENT

1 . Remove the top section. (Instructions on Page 40)

2. Remove the two screws 'A'.
3. Remove the clutch hub assembly 's' & 'o'.
4. Replace the brake s hoes 'c'.

ramiu1111111fi
-- -�
/
C

2 00V Head top h o using

-4 1 -
M a i ntena nce

QUI LL REMOVAL

1. Disconnect electrical power to

the machine.
2. Remove motor.
3. Remove drawbar.
4. Fully extend qui l l.
5. Remove 3 nuts 'A'.
6. Remove top section completely.
7. Remove 2 screws 'B' from top of
quill.
8. Remove counterbalance spring
housing 'c'-see instruction on
replacing spring page 44. B

-42-
M a i ntena nce

9 . Remove screw 'o' and ball reverse

lever 'E'.
1 0. Remove circ l ip 'F', screw 'G' and
arm 'H'.
1 1 . Thread shaft 'j' through micro
nuts and remove.
1 2 . Remove screw 'K' and stop 'L'.
1 3. Remove quill.
14. C lean all areas, oil l i bera lly and
reassemble.
1 5 . . Check correct operation of feed

·�
trip linkage. /

b-
/

See instruction on page 45. F /

Re-assembley of spline a lignment.

See page 2 3 .

Head
-43-
M a i ntenance

COUNTER-BALANCE S P R I N G R E P LACEMENT

l. With quill, at top of movement apply qui l l lock.

2. Remove screw 'A', hub 's', and key 'c'.
3. Remove screws 'o', a l l owing housing to rotate s lowl y releasing spring tension.
Caution should be e xercised during this step.
4. Lift end of spring from peg on the pinion shaft.
5. Rotate housing 'E' anti-clockwise from head casting.
6. Remove spring from housing and replace.
7. Refit spring to main housing casting turning housing clockwise unt i l spring
locates on peg in pinion s haft.

C B

Head
-44-
M a i ntena nce

FEED TRIP AD.JUSTMENT

1. Release locknut 'A'.

2 . Engage trip hand l e 'c'.
3. Adjust micro nuts against quill stop 's'.
4. S lowly turn adjusting screw 'o' unt i l lever 'c' trips.
5 . A t this point secure locknut 'A'.
6 . Check that positive trip action is obtained.

I \
).. k ,
' J
' - / ����..L...LL.....L��--

A
o- �-

Head
-4 5 -
M a intena nce

C OLLET ALIGNI NG SCREW REPLACEMENT

1 . Use felt pen, mark reference line on q u i l l and· nose cap 's'.
2. Remove set screw 'A'.
3. Unscrew nose cap 's'.
4. Remove lock screw 'c' and col let aligning screw 'o'.
5. Replace 'o'; insert R.8 collet and check that the dog on the end of the screw does
not foul on the bottom of the guide s lot.
6. Replace lock screw 'c'.
7. Replace nose cap 's'; check felt pen ma rkings for correct alignment.
8. Replace set screw 'A'.
Caution: do not overtighten as this w i l l cause d istortion
9. Check gap 'E'. (0.00 3 " = . 08mm M I N I M U M CLEARANCE)

Hea d
-46-
Ma i ntena nce

CROSS SCR EW BACKLASH AD.JUSTMENT

1 . Crank the saddle to M i.d posi tion .

2 . W ithdraw 4 screws 'o'.
3. Pul l the sadd le forward to expose screws 'A' & 'B'.
4. Withdraw screw ' A' , � a turn.
5. Whi l e slowly t urning handl e 'c', t ighten screw ' B' unt i l .004" or . 005" i s obtained.
6. Lock screw ' A' onto ' B' .
7. Final l y crank the s addle t o the front o f the knee and replace 4 scr ews ' D' .

Cross screw a dj u stment

-47-
M a intenance

TABLE SCREW SAC K L AS H ADJUSTMENT

1. C rank the table to the left.

2. Withdraw screw ' A' � a turn.
3. T i g hten screw 's' whi l e slowly t urning handle 'c' unt i l .004" or .005" is obtained.
4. Fi nally lock screw ' A' on to ' 8' .

Table screw assembly

-4 8-
Ma i ntenance

T a b l e G i b Sc rew

a ) Table Saddle Ways

1 . Remove a l l chips and coolant from
area.
2. Turn the table gib screw clockwise
while moving the table u nt i l s l i ght
drag is felt.

S addle C l a m p

Saddle Gib Adjusting Screw

b) Saddle Knee Ways

1 . Remove a l l chips and coolant from area.
2. Remove wioer p l a t e and wiper.
3 . Turn gib adjustin g screw c lockwise while moving the sadd le until s l ight drag is felt.
4. Ensure wiper plate and wiper are replaced.

Gib strip adj ustment

-49 -
M a i ntena nce

C) Knee Column Ways

1 . Remove all chips and coolant from a rea.

2. Remove wiper plate.
3. Remove w i per.
4. Turn gib adj usting screw clockwise whi l e moving knee unt i l s l i ght d ra g is felt.
5. Ensure wi per plate and wiper are replaced

G ib strip adj u st ment

- 5 0-
Tro ubleshooting

The following chart contains some typica l probable troubles of operation, along with
the possible c a use(s) and remedies for each.

TROUBLE POSSIBLE CAUSES REMEDY

Release clamp lever

Spindle feed ti ght Quill clamp lever in lock position.
also see page 27.

Spindle brake will not

Brake shoe worn out Replace
lock spindle.

l . Poor contact o n the switch. 1 . Check the switch.

Spindle will not rotate. 2. Drive belt too slack. 2. Adjust or replace.
3. Spindle motor problem. 3. Repair or renew.

1. Change to correct position.

1. The switch knob indicated a t
wrong position.
Incorrect rotation.
2. Check phasing of power.
3. Check if in back gear.
2. Switch any two (2) of L1,
L2, or L 3.
3. Back gear will cause
opposite spindle rotation.
4. Change spindle motor
switch to opposite position.

l . Gib strip too tight.

Table vertical, cross, l . Release.
2. Improper backlash between
2. Adjust.
Longitudinal feed
nut and screws.
binding. 3. Check lubrication.
3. Insufficient lubrication.

1 . Level machine .
Vibration when machi- 1 . M achine unstable. 2. Select proper cutting
ning. 2. Improper cutting conditions. conditions according to
materials and cutter.

-5 1 -
Machine Tolerances

No Ins pect ion Items i llustrations Tolerances

A pprox. Level
0.06mm/m
Plane of Surface
1
Even Level.

0.06mm/m

A.
0.02mm/500mm
�
Surface Parallel to (.0008" /20" )
2
its Movements. B.
0.02mm/300mm
� (. 0008" / 1 2 " )

T-slots, Front Edge C

Parallel to Longitu­
0.02mm/300mm
3 dinal Travel, Per­
(.0008" / 1 2 " )
pendicular to Cross
Travel.

Vertical Movement
0.02mm/300mm
4 of K nee Square to
(.0008" / 1 2 " )
Table Surface.

A B

(Longitudinal} (Cross}

-52-
M a c h i ne Tolera n ces

No I nspection Items i I l ustrat ions Tolerances

Table Sweep-Knee
not Level, S pindle 0.02mm/300mm
5
Perpend icular to (. 0008" / 1 2" )
top of table
B

Ram S l ide Para l l e l 0.02mm/300mm

6
with Table Top. ( . 0008" / 1 2 " )

A . 0.0 1mm
(.0004" )
Spindle Nose and MAX.
7 B. 0.0 1mm
Face True. A (Nose)
B (.0004" )
MAX.

A. 0.0 1 mm
(.0004" )
A (At Face)
MAX.
8 Spindle Bore Runout
B. 0. 02mm
(.0008" )
B
MAX.

A.
0.02mm/300mm
Q u i l l Travel Square (.0008" / 1 2 " )
9 to Table Surface. B.
0.02mm/300mm
11
(.0008 1 2 " )

-53-
Mac hine Tolerances

No Items

MAX. 0. 1 2 7mm (0.005" )

Backlash-Read Test Readings:
10
on D i a ls. A . Long. Lead Screw A.
B. C ross Lead Screw B.

Maximum Error:
0.02mm Per 300mm
or 0 . 0008" Per 1 2"
0. 04mm or 0.00 1 6" Total Overa l l
11 Leads crews:
A . Longitud i n a l :At300mm( 1 2" )
Overall
B. Transverse: At 300mm( 1 2 " )
Overa l l

1) G ibs Adj usted

2) Qui l l Tight
12 Manual 3) Spindle Backlash
4) All Movements Smooth
5) Col let Fit

SPEEDS
LOW HIGH
1) Powerfeed Kickouts
2) A l l Movements Smooth
13 Power 3) Vibration
4) Sound (73DB Max.) .
5) Test Cuts
A. Face
B. S ide

1 ) Finishes
A. Paint
B. Machined
14 Visual C. Chrome
D. P lastic
E. Black Oxide
2) Rustproofing

Voltage for which Motors. volts

Connected
15 Electrical Head
Powerfeed
Coolant Pump

-5 4-
Electr ic circui t diagram 200V /200S MILL

M1 SPINDLE MOTOR
200S M ILL C AT. NO. 742-7 77006
200V M ILL CAT. NO. 742-764624

REVERSIBLE
SWITCH
CAT. NO. 742-78 0 1 09
OFF

FWD. I REV.

: I I

I
I
I
I U N DERVOLTAGL I
I TRIP I
L _ _ _ __J
AUTO BREA K ER
PUSH BUTTON SW ITCH
,-- -,
..._____.__.. 111 [C§
W /LOW VOLTAGE PROTECT.
2 3 0 VOLT C AT. NO. 742-780000 1

L _ _ _J
460 VOLT C AT. NO. 742-780059

Tl

T1 460 VOLT 200V M ILL ONLY

C AT. NO. 740-2002 2 5
M2 FAN M OTOR 2 00V M ILL ONLY
C AT NO. 742-777204

I _y_-
-
-I- -OL2 - 1 --;-00LANT PUMP OPTION
I
I ----1-- I
n....,.___J

L----1----1---0 I ,;....____J__________---l

I ___.1__
�----1
L- -- -- M 3 PUMP MOTOR
PUSH BUTTON SWITCH C AT. NO. 742-305253
230 VOLT C AT. NO. 742-780 1 5 8
4 6 0 VOLT C AT. N O . 742-780208

-55-
S p a re pa rts 2 0 0 $ H EA D T O P H O US I N G

m �-147
148�

---
�- 15 5
159

49'
126

1 56---{!J
125

178
179

t::6
/ 180
181
122
� dB 2
1 8 3�

1 84

- 5 6-
 PARTS LIST
200S H EAD TOP HOUSI NG
l)oALL
ITEM NO. PART NO. DESCRIPTION Q. T. Y.
CAT. NO.
742-761240 101 FA-072A Drawbar for 30 � (�"-13UNC) 1 *
742-761265 101 FA-072B Drawbar for R8 (Xs" -20UNC) 1 *
742-765852 101 FA-213B Drawbar R8 For Rt. Angle Milling Attach.
742-761 224 103 FA-07 1 Upper Bearing Locknut 1 *
742-76 1 208 104 FA-070 Bearing Sleeve Locknut 1
742-77 1 009 105 Bearing � 6207 zz 1
742-76 1 166 106 FA-068 Upper Bearing Spacer (small) 1
742-76 1 1 82 107 FA-069 Upper Bearing Spacer (large) 1
742-771009 108 Bearing � 6207 zz 1
742-763204 109 FA- 169 Compression Spring 4
110 S 6 X 6 Socket Set Screw 2
742-76 1 1 25 111 FA-066 Bearing Sleeve 1 *
112 %"- 18NC Nut 1
113 Spring Washer (%") 1
742-760523 1 14 FA-034 Brake Ring Screw 1
742-760564 115 FA-036 External Spring 2 *
742-761 067 116 FA-063 Washer 1
742-760580 1 17 FA-037A Brake Lock Stud 1
742-760549 118 FA-035A Brake Block 1 *
742-76 1 109 1 19 FA-065M Spindle Pulley 1
742-76 1 083 120 FA-064A Spindle Pulley Hub 1
121 Key 6X 6X 25 1
742-772403 122 "V" Belt A-33 1 *
742-760440 123 066225 125 Timing Belt l !i" Wide 1 *
742-760366 124 FA-027 Timing Belt Pulley Flange 1 *
742-760408 125 FA-028 Timing Belt Pulley 1
742-760366 126 FA-027 Timing Belt Pulley Flange 1 *
742-7 77006 230V /460V 3Ph. Spindle Motor.- 2H.P.

* Recommended S p a re Part.

-57-
 PARTS LIST
200S H EAD TOP HOUS I N G
DoALL Q. T. Y.
ITEM NO. PART NO. DESCRIPTION
CAT. NO.
127 Flat Head Screw Ya" X %" 12
742-760424 1 28 FA-029 %" -18NF Nut 1
742-760 101 129 FA-006 Black Plastic Ball 1" Dia 2 *
742-761307 130 FA-074 Spindle Clutch Lever 1
742-761281 131 FA-073 Cam Ring 1 *
742-761 14 1 132 FA-067 Spindle Clutch Cam Ring Pin 2 *
1 33 S4 X 6 Socket Set Screw 1
742-760622 134 FA-039 Brake Lock Handle 1
742-760606 135 FA-038 Brake Lock Pin 1
742-760762 136 FA-047 Washer 1
742-772205 137 Spindle Speed and Operating Instruction Plate 1
742-772601 138 1
742-760200 141 FA-012 Motor Mounting Studs 2
742-760267 142 FA-015 Belt Housing 1
742-760127 143 FA-007 Motor Lock Nut 2
742-760143 144 FA-008A Motor Locknut Washer 2
742-760 168 145 FA-009 Motor Locknut Handle 2
742-760101 i46 FA-006 Black Plastic Ball 1 " Dia. 2 *
742-772700 147 M6X 10 Socket Set Screw 1
148 Key 7X 7X 25 1
742-760184 149 FA-01 1 Motor Pulley 1
742-760226 150 FA-013 Gear Housing Cover 1
151 M5X 10 Hex. Socket Head Cap Screw 5
742-772809 1 55 Oil Cap Ya" 1
1 56 Bull Gear Key 8X 8X 15 1
742-761042 1 57 FA-062 Spindle - Gear Hub 1
742-761026 1 58 FA-061 Spindle Bul l Gear 1
742-770407 1 59 :t1= 6203 2RS Bearing 1 *
* Recommended Spare Part

- 5 8-
 PARTS L IST
200S H EAD TOP HOUSI NG
DoALL
ITEM NO. PART NO. DESCRIPTION Q. T. Y.
CAT. NO.
742-760341 1 60 FA-026 Counter Shaft 1
161 Key 4X 4X 1 8 1
742-760325 162 FA-025A Counter ShaH Gear 1
742-770407 1 63 :j:j: 6203 2RS Bearing 1 *
742-760481 164 FA-032 Dowel Pin 1
742-760465 165 FA-031 Back Gear Shifter fork 1
742-760242 1 66 FA-014 Gear Housing 1
167 Spring Pin 5.0X 20 2
168 Spring Pin 6.0X 20 2
1 69 M 6X 16 Hex. Socket Head Cap Screw 6
742-773005 170 Dis engage Feed Instruction Plate 1
742-77 1 207 171 :ff 6208 ball Bearing 2 *
1 72 Snap Retain ing Ring (B-80mm) 1
742-758402 1 73 AB-003 Washer 1
742-760986 1 74 AB-002 Locknut 1
175 ;{s"- 14NC Nut 3
742-76072 1 1 76 FA-045 Clamping Bolt 3
177 Y,6" Spring Washer 3
742-760507 1 78 FA-033 Back Gear Shift Crank 1
179 Spring Pin 3%X 20 1
742-760705 180 FA-044 Bronze Sleeve 1
742-760044 1 81 FA-003 Shift Crank 1 *
742-7601 0 1 182 FA-006 Black Plastic Ball 1" Dia. 1 *
742-760069 183 FA-004 Gear Shift Plunger 1 *
742-760085 1 84 FA-005 Compression Spring 1 *
* Recommended Spare Part

-59-
S p are p a rts 2 00V H EA D T O P H OU S I N G

210

40

222
223
224
22 243

244
228
242
229 221
245
230

253

270
·256

269 26 s•�,__.,_
2!'54-�----,,�

-6 0-
 PA RTS L IST
200V H EAD TOP HOUSI N G
DoALL
CAT. N O . ITEM NO. PART NO. DESC R I PT I O N Q. T. Y.

20 1 M6 X 20 Hex. Socket H ead C a p S c r e w 3

7 4 2 - 7 64 1 2 9 202 FB-006 T o p Bea r i n g Cap 1
7 4 2 - 7 645 4 1 203 FB-028 Wave Spring 1
742-7 7000 1 204 Ball Bea ring # 6007 22 1
205 S na p Ring A - 3 5 m m ( outer R e t a i n i n g R i ng ) 1
7 42 - 7 6 5 5 5 5 206 60008 1 5000 Socket Head C a p Screw , ( M 8 X 1 5 0) 2
207 % " - 1 6 U N C Nut 1
7 4 2-764624 208 FB-032 Motor 2HP 4P 1
209 % " - 1 6 U N C X 1 X " H e x . Head BoJts 2
742-764004 2 10 FB-0 0 1 Belt H o u s i n g 1
742-7 6 5 1 83 211 FB-059 Speed C h a nge C h a i n Stud 1
212 4,0 X 30 Spri n g Pin 1
742-7 6 5 1 4 2 2 13 FB-057 Speed Change Plate 1
742-7 6 5 7 9 5 2 14 FB- 086B Drawbar RB Fo� Rt. A n g l e M i l l i n g Attach. 1
742-76581 1 , 765852 2 14 FA-213A, 2138 Drawbar 2 1 3A for # 30, 2 1 38 for RB
215 ( ),{&" X 1" Split P i n) 1
742-765209 216 FB-060 Speed C h a n g e Plate Pivot Stud 1
217 M5 X20 H e x . Socket H ea d Cap Screw 2
742-765738 2 18 F B -084 Washer for FB-060 1
742-7 6 5 1 67 2 19 FB-058 Pivot S l eeve 2
742-763683 220 FA-2 1 2 Drawbar W a sher 1
221 W Ye " -40 N C Socket C a p S c rew 1
742-764285 222 FB-0 14 Spindle P u l l e y Bea r i n g S l id i n g H ou s ing 1
742-770 209 223 Ba l l Bearing # 6 0 1 0 2RS 1
7 4 2-764 1 8 6 224 FB-009 Bushing 1
7 4 2 - 7 64 1 6 0 225 FB -008 Adjustable-Driven V a ri d i s c 1
742-7 7 3 1 04 226 A-40mm (Outer R e t a i n i n g R i n g ) 1
742-765696 227 FB -082 Belt 1
742-7 64244 228 FB-0 1 2 Stati onary Driven V a r i d i s c 1
7 4 2 - 7 64 1 4 5 229 F � -007 Brake Bea ri n g Cap. 1
742-770209 230 Ball Bearing # 60 1 0 2RS 1
742-7 6 5 2 6 6 23 1 FB-063 Brake S p r i n g 2
7 4 2 -7 6 5 2 4 1 232 FB-062 Brake Shoes 2
7 4 2-764327 233 FB-0 1 6 Spindle P u l ley Spacer 1
742-7 6430 1 234 FB-0 1 5 Spindle P u l l e y H u b 1
235 X" -20UNC X 1 · H ex. Head Bolts 1
7 4 2 -7 6 5 3 8 1 ,2 35 FB -069 Brake Shoe Pivot S l eev e 1
742-773 1 5 3 237 1 .6 .0 1 2 Spring Pin 1
742-7 64640 2 38 FB-033 Drive Key 1
742-764665 239 FB-034 K e y for ADJ V ar i d i s c Motor Shaft 1
742-764582 240 FB-030 Stat i onary Motor V a r idisc 1
742-7 7 2 700 241 M6 X 1 0 Set Screw 1
7 4 2 -7 647 2 3 242 FB-036 A Key for FB-036 1
742-764566 243 FB-029 A d j u s table M o t or V a r i d i s c 1
742-76468 1 244 FB-035 Spring for V a rid i sc Motor S haft 1
742-7 6470 7 245 F B -036 Ad j u stab l e Varid i s c Spring C o l la r 1
246 M 5 X 50 Hex. Socket H ead C a p S crew 2
247 A-24mm (Outer Ret a i n i n g R i n g ) 1
248 M8 X 2 0 Socket C ap Screw 1
742-764202 249 FB- 0 1 0 Key for FB-008 1
250 C h em Bracket Locknut Y,i" - 2 0 U N C . 1

* Recommended Spare Part.

-6 1 -
 PARTS LIST
200V H EAD TOP HOUSI NG
DoALL
ITEM NO. PART NO. DESCRIPTION Q. T. Y.
CAT. NO.
742-764269 25 1 FB-01 3 Key for FB - 0 1 5, FB-0 1 2 1
7 4 2- 7 6 5 5 9 7 252 FB:07 9 Taper Pin 2
742-764020 253 FB-002 Belt Housing 1
742-764749 254 FB-037 Motor Pulley Cover 1
255 M 5 X 20 Hex. Socket Head Cap Screw 3
256 Rivets 4
742-765639 257 Lubrication Nameplate 1
742-765670 258 HI-LOW Range Nameplate 1
259 Rivets 2
742-765605 260 FB-079 Taper Pin 2
742-765654 26 1 Qui l l Feed Nameplate 1
262 Rivets 4
742-76406 1 263 FB-,003 Gear Housing 1
264 %" X %" Round Head Machine Screw 3
742-764442 265 FB-022 Gear Housing Plate 1
266 A-6mm (Outer Retaining Ring) 1
742-765340 267 FB-067 Brake Finger Pivot Stud 1
742-765365 268 FB-068 Brake Operating Finger 2
742-759467 269 FB-047 Ball Handle 1
742-760622 270 FA-039 Brake Lock Handle 1
742-760606 271 FA-038 Brake Lock Pin 1
272 M 4X 6 Socket Set Screw 1
742-765308 273 FB-065 Sleeve for Brake Lock Shaft 1
742-765324 274 FB-066 Brake Lock Shaft 1
742-765282 275 .FB-064 Brake Lock Cam 1
276 4.0X 25 Spring Pin 1
277 M 6 X 6 Socket Set Screw 1
7 4 2 - 77 7 2 04 Muffin Fan-220V. l ph. 1

278 606530041 %" X X " S ocket Set Screw 1

* Recommended Spare Part.

-6 2-
S p a re parts 2 0 0 V H EA D B A C K G E A R

39 4
15
� /
�3 14
396
/" 313
�12

306

- 6 3-
 PA RTS L IST
200V H EAD BACK GEAR
DoALL
CAT. NO. ITEM NO. PART NO. DESC R I PTION Q. T. Y.
742-7 6 5 1 26 30 1 FB-0 56 Hex. C a p Nut 1
742-7 6 5 1 00 302 FB-0 5 5 V a ri-Speed Dial 1
742-7 64947 303 FB-047 Bushing 1
742-7 6 5 7 5 3 304 FB-085 Full Dog 1
742-764 1 03 305 FB-005 S peed C h anger H o u s i n g 1
7 4 2 - 7 649 2 1 306 FB-046 Speed Changer Chip Shield 1
307 Yi6 " - 2 4 N C X � " M ac h i ne S c rews 2
742-764905 308 FB-045 Bushing 1
742-7 7 3 2 0 3 309 C ha i n Pin 1
742 - 7 6 5 2 2 5 310 FB-06 1 Speed Change Chain 1
311 S p l it L i n k Supplied w i t h F B- 0 6 1 1
742-764004 312 FB-00 1 Belt Housing 1
742-764 1 2 9 313 FB-006 Top Bearing C a p 1
742- 7 6 5 5 7 1 3 14 600081000 Socket H ead C a p Screw (M8 X 100) 2
315 1 . 6 .0 X 8 Spring Pin 1
7 4 2 - 7 6 5084 316 FB-054 Washer 1
742-765043 317 FB-0 5 2 Speed Change Hand Knob 1
742-7 6 5 0 0 1 318 FB-0 5 0 Flange S l eeve· 1
742-765068 319 FB-053 Machine Handle 1
7 4 2 -7 6 5 1 0 0 320 FB 0 5 5 V ari-Speed D i a l . 1
321 M 5 X 5 Socket S e t Screw 1
322 %;" Steel Ball 1
742 - 7 6 5 0 2 7 323 FB-0 5 1 S pri ng 1
324 M 6 X 6. Socket Set Screw 1
325 M6 X 40 Hex. Socket Head Cap. Ser ew 4
326 M 6 X8 Socket Set S c r e w 1
742-7 64848 327 FB-042 Bushing 1
328 2 . 5 .,0 X 12 Spring Pin 1
742-764863 329 FB-043 Speed Control Shaft 1
7 4 2 - 7 62602 330 F A- 1 39 W o rm Gear 1
331
332 3.0 X 20 S p r i n g P i n 1
7 4 2 - 7 64988 333 FB-049 Speed Changer Spur G ear 1
334 3 ,0' X24 Spring P in 1
742-764 962 335 FB-048 Speed C hang e C h a i n Drum 1
742- 7 6 5 7 1 2 336 06622 5 1 10 T iming Belt 1 *
742-7 6430 1 337 FB-0 1 5 S p indle P u l ley Hub 1
742-764343 338 FB-0 1 7 Timing Pulley Clutch Sleeve 1
7 4 2 - 7 64368 339 FB-0 1 8 S p i n d l e Gear H ub 1
742-7 64426 340 FB-0 2 1 Spindle Bull G e a r 1
742-7 7 1 40 5 341 Ball Beari ng :j:j: 6908 2RS 2
342 B-62mm (Inner Retaining Rings) 2
742-764533 343 FB-027 Bull Gear Bearing S p a cer 1
742-7640 6 1 344 FB-003 G e a r Housing 1
742-7 6 5 6 1 3 345 FB-080 V ert. Tee Bolts 3
346 Ks" Spring Washer 3
347 Yis " Nut 3
742-764509 348 FB-025 Ball Bearing Gear Sleeve W a s h r 1
742-7 64087 349 FB-004 F i x e d C l utch Bracket 1
350 M B X 14 Socket Set Screw 1

* Recommended Spare Part.

- 6 4-
; • .,I
 PARTS L IST
200V H EAD BAC K GEAR
D<':ALL
ITEM NO. PART NO. DESC R I PTION Q. T. Y.
CAT. NO.
7 42-764525 351 FB-026 Gu ide 2
352 %"-24NC Flat H ead Socket C a p S c rew 2

Ya" -28PT
353 M5 X 10 Hex. Socket H ead C a p Screw 2
7 42-77340 1 354 076008000 grease fitting 1
742-764483 355 FB-024 Spring 3
742-7 64384 356 FB-0 1 9 Bearing Locknut 1
7 42-7 64 467 357 FB-02 3 Beari ng S l eeve 1
742-7 64 5 4 1 358 FB-028 W ave Spring W a s h e r 1
742-7 6 5 5 1 4 359 FB-0 7 6 B u l l G e a r Sh ift P i n i o n 1
742-76 5464 360 FB-0 7 3 H I-LOW Detent P late 1
36 1 % " - 1 6 UNC Hex. Nut 3
362 % " -Lock W a sher 3
7 42-7 6 5 530 363 FB- 0 7 7 Studs 3
364 M 5 X 8 Socket Set S c rew 1
365 FB-090 Washer 1
742-7 6 5423 366 FB-0 7 1 H I-Low Detent Plunger l
742-7 65449 367 FB-072 S pring 1
368 M5 X 10 Hex. Socket H ea d Cap S cr ew 2
_,-ZA2:-1.6 Q.LQ_L. 369/ FA-006 Bake l it e B a l l H a n d l e 1
7 42-7 6 5 407 370 FB-070 H I-LOW S h ift C rank 1
742-7 6 5 5 0 6 37 1 FB-0 7 5 H I -LOW Pinion Block 1
372 3.0 X 1 4 Spri n g Pin 1
373 M B X 2 0 Hex. Socket H ead Cap Screw 4
374 Ya " -28PT N ipple 1
375 M 5 X 20 Hex. Socket Head Cap Screw 3
742-764749 376 FB-037 Motor Pul ley Cover 1
377 M 6 X 6 Socket Set S c rew 1
378 5 X 5 X 18 Square P a r a l l e l Key 2
742-770407 379 Ba l l Beari ng :j:I: 6 2 0 3 2RS 2
742-764780 380 FB-039 Pinion S haft 1
742-7 64400 381 FB-020 Key for FB-0 1 8 , FB-0 2 1 1
742-764 764 382 FB-038 Wave Spring Washer 1
742-764806 383 FB-040 P i nion 1
7 6 2-764608 384 FB-0 3 1 Pinion Bearing Cap 1
385 M5 X 10 Hex. Socket Head C a p Screw 2
742-764822 386 FB-0 4 1 T i m i n g Belt Pulley 1
387 % " Nut 1
742-764889 388 FB-044 Bracket f or FB-04 5 , FB-048 1
389 M 6 X 2 0 Hex. S ocket H ead C a p S c rew 2

* Recommended Spare Part

- 6 5-
 PA RTS L IST
200V H EAD TOP HOUSI N G
DOALL
CAT. NO. ITEM NO. PART NO. DESC R I PTION Q. T. Y.

390 FB-089 FAN 1

391 FB-088 SAFETY Guard 1
392 FB-091 FAN PLATE 1
393 M 5 X 8 Hex. Socket Head cap screw 4
394 .,04 X .,08 Washer 4

395 Ya" -40UNC Flat driver screw 4

396 FA-230 Switch box 1

FA-23 1 M Cover J

* Recommended Spare Part.

- 6 6-
 S p a re parts H E A D A S S E M B LY
'

J'
590
�
5 7
89 5 5

- � J'
577 . 576
c.1 ·- . ;=:\i:6
574

594
52 3
.527 542

524

505 525
-<::..' 5 43 522

-67-
 PARTS LIST
H EAD ASSEMBLY
DoALL
ITEM NO. PART NO. DESCRIPTION Q. r.. Y.
CAT. NO.

402 ,03 X 16 Spring Pin 1

742-763022 403 FA- 160 Feed Bevel Pinion 1
742-763048 404 FA-'161 Feed Worm Gear Shaft Sleeve 1
742-763063 405 FA- 162 Worm Cradle Bushing 1
406 M6X 6 Socket Set Screw 1
742-763089 407 FA- 163 Worm Gear Spacer 1
742-763 105 408 FA- 164 Feed Drive Worm Gear 1 *
742-763 1 2 1 409 FA- 165 Feed Drive Worm Gear Shaft 1
411 3 X 3 X 20 Square Parallel Key 1
742-762867 41 2 6 1 5056003 Locknut 1
742-762883 413 FA- 1 53 Washer 1
414 3X 3X 8.5 Square Parallel Key 1
742-762909 415 FA- 1 54 Feed Reverse Bevel Gear 1 *
742-763 162 416 FA- 1 67 Feed Engage Pin 1
742-763147 417 FA- 166 Worm Gear Cradle 1 *
742-760002 418 FA-00 1 Worm Gear Cradle Throw-out 1
742-760028 419 FA-002 Shift Sleeve 1
742-760069 420 FA-004 Gear Shift Plunger 1 *
742-760085 421 FA-005 Compression Spring 1 *
422 Spring Pin 3%X 22 1
742-760044 423 FA-003 Shift Crank 1 *
742-760 1 0 1 424 FA-006 Black Plastic Ball 1" Dia 1
425 M5X 1 0 Hex. Socket Head Cap Screw 3
742-762768 427 FA- 1 47 Cluster Gear Shaft upper Bushing 1
742-762743 428a FA- 146 Cluster Gear (Upper) 1

*Recommended Spare Part.

- 6 8-
 PARTS LIST
H EAD ASSEMBLY
DoALL PART NO. DESCRIPTION Q. T. Y.
ITEM NO.
CAT. NO.
742-762727 428b FA- 145 Cluster Gear (Middle) 1

742-762701 428c FA- 144 Cluster Gear (low) 1

429 Cluster Gear Key 3 X 3X 46 1
430 Key 3 X 3X 1 5 1

742-762685 43 1 FA- 143 Cluster Gear Shaft 1

432 Outer Retaining Rings (A- 16) 1
742-762669 433 FA-142 Bevel Gear Bushing 1

742-762644 434 FA- 141 Bevel Gear Thrust Spacer 1

742-762628 4 35 FA- 140 Feed Reverse Bevel Pinion 1

742-762925 436 FA- 155 Feed Driving Gear 1

437 Key 3 X 3 X 20 1
742-762941 438 FA- 156 Cluster Gear Input Shaft 1 *
439 Key 3X 3 X 1 0 1
742-762966 440 FA- 157 Feed Drive Gear 1
742-772007 44 1 i KO BA-66 Needle Bearing 1
742-76 3 1 88 442 FA- 168 Bushing 1
742-762602 443 FA- 139 Worm 1
742-762586 444 FA- 1 38 Feed Worm Shaft Bushing 1
742-762560 447 FA- 137 Feed Worm Shaft Thrust Washer 1
742-762503 448 FA- 134 Feed Reverse Bevel Gear Bushing 1
742-762529 449 FA- 1 3 5 Feed Reverse Bevel Gear 1
742-762545 450 FA- 1 36 Feed Reverse Clutch 1
742-762529 451 FA- 1 35 Feed Reverse Bevel Gear 1
742-762503 452 FA- 1 34 Feed Reverse Bevel Bushing 1
742-763246 454 FA- 1 7 1 Set Screw 1
742-762461 45 5 FA- 132 Reverse Clutch Rod 1
456 Spring Pin 2.5,0X 20 1

* Recommended Spare Part.

-69-
 PARTS LIST
H EAD ASSEMBLY
DoALL
ITEM NO. PART NO. DESCRIPTION Q. T. Y.
CAT. NO.
742-762487 457 FA- 133 Feed Worm Shaft 1 *
458 Set Screw M6X 6 1
459 Spring Pin 2.5.0' X 12 1
742-762826 460 FA- 1 50 Feed Shift Rod 1
46 1 Set Screw M5X 10 1
462 Key 3 X 3 X 15 1
742-762800 463 FA- 149 Feed Gear Shift Fork 1
742-762842 464 FA- 1 5 1 Clu�ter Gear Shift Crank 1
742-762784 466 FA- 148 Cluster Gear Cover 1
467 M 5 X 10 Hex. Socket Head Cap Screw 4
742-/60069 468 FA-004 Gear Shift Plunger 1 *
742-760085 469 FA-005 Compression Spring 1 *
742-760044 470 FA-003 Shift Crank 1 *
47 1 Spring Pin 3.0' X 20 1
742-760 1 0 1 472 FA-006 Black Plastic Ball l" Dia 1

473 M5X 35 Hex. Socket Head Cap Screw 2

742-761448 474 FA-08 1 Clutch Ring Pin 2

742-761422 475 FA-080 Clutch Ring 1

476 Set Screw M6X 8 1

742-761_463 478 FA-082 Overload Clutch Locknut 1

742-761489 479 FA-083 Safety Clutch Spring 1

742-76 1505 480 FA-084 Overload Clutch 1

742-76 1 52 1 481 FA-085 Overload C lutch Sleeve 1

483 M4X 1 5 Hex. Socket Head Cap Screw 3

485 Set Screw M6X 20 1

487 Set Screw M6X 12 1
742-761604 488 FA-090 Compression Spring 1
742-761 588 489 FA-089 Overload Clutch lever Spring Plunger 1

*Recommended Spare Part.

-70-
 PARTS LIST
H EAD ASSEMBLY
DoALL Q. T. Y.
ITEM NO. PART NO. DESCRIPTION
CAT. NO.
742-762248 490 FA- 123 Quill Pinion Shaft Bushing 1 *
742-762222 491 FA-122 Pinion Shaft Worm Gear Spacer 1

742-761 562 492 FA-087 Overload Clutch Worm Gear 1

742-761 547 493 FA-086 Overload Clutch Ring 1

494 Outer Retaining Ring A- 1 5 1

742-76 1364 495 FA-077 Dowel Pin 1

742-761406 49 6 FA-079 Overload Clutch Trip Lever 1

742-761 380 497 FA-078 Overload Clutch Washer 1

498 Outer Retaining Ring A-9 1
742-7 6 1 349 499 FA-076 Clutch Arm Cover 1
500 Hex. Socket Set Screw M6X 1 6 1
501 Locknut M6X lP 1
742-76 1364 502 FA-077 Dowel Pin 1
742-76 1620 503 FA-09 1 Cam Rod 1
742-76 1786 504 FA- 100 Trip Handle 1 *
742-7601 0 1 505 FA-006 Black Plastic Ball 1" Dia 1 *
742-761646 506 FA-092 Feed Trip Bracket 1
507 M6X 20 Cap Screw 2
508 Set Screw M6X 10 1
509 Key 3 X 3X 10 1
742-76242ea/ 5 10 FA- 130 Feed Reverse Knob Stud .'...- 1
742-762446 511 FA- 1 3 1 Reverse Knob 1
-=:::---
5 12 Outer Retaining Ring A-6 1
742-762362 5 13 FA- 129 Handwheel Clutch 1
742-773500 5 14 %.0 Steel Ball 1
742-762404 515 FA- 129B Compression Spring 1
742-762388 516 FA- 129A Handwheel Clutch Spring Screw 1
517 Spring Pin 3.0X 1 5 1

-* Recommended Spare Part.

-7 1-
 PARTS L IST
H EAD ASSEMBLY
DoALL
ITEM NO. PART· NO. DESCRIPTION Q. T. Y.
CAT. NO.
742-761661 51 8 FA-093 Cam Rod Sleeve Assembly 1
51 9 Spring Pin 3.0X 12 1
742-761687 520 FA-094 Compression Spring 1
742-761703 52 1 FA-095 Trip Plunger 1
742-76232 1 522 FA-1 27 Handwheel Bushing 1
742-762206 523 FA- 1 2 1 Trip Plunger Bushing 1
742-761 729 524 FA-097 Feed Trip Plunger 1
742-762305 525 FA- 126 Handwheel 1
742-762289 526 FA- 125 Handwheel Handle 1
742-760804 527 FA-50A Spindle (Taper 30 *I= ) 1
742-760820 527 FA-50B Spindle (R8) 1
742-76 1000 528 FA-060 Quil l Skirt 1
742-759301 529 BB-010 Locknut Washer 1
742:-759327 530 BB-01 1 Locknut Washer 1
742-770803 531 M206KDD Bearing 1
742-760929 532 FA-055 Sleeve 1
742-760846 533 FA-0518 Nose-Piece 1
642-76086 1 534 FA-052 Spindle Dirt Shield 1
742-77 1603 535 JM207PP PRB DB Bearing (Supplied AS Matched Pairl *
742-760903 536 FA-054 Bearing Spacer (large) Item 535 ¢ 538) 1
742-760887 537 FA-053 Bearing Spacer (small) 1
742-77 1603 538 JM207PP PRB DB Bearing (Supplied As Matched Pair 1 *
540 FA- 172 Special Collet Alignment Screw Item 535 ¢538) 1
742-763261
541 M6 X 6 Socket Set Screw 1
742-760960 542 FA-058 Quill 1
742-762347 543 FA-128 Spring Pin 3.0X 12 1
544 Set Screw M4X 20 1

*-Recommended Spare Part.

-7 2 -
 PARTS LIST
H EAD ASSEMBLY
DoALL Q. T. Y.
ITEM NQ PART NO. DESCRIPTION
CAT. NO.
742-76 1 745 545 FA-098 Feed Trip Lever 1

742-76.1760 546 FA-099 Trip Lever Pin 1

742-762 164 547 FA- 1 19 Indicator Rod 1

742-762008 548 FA- 1 1 1 Quill Lock Sleeve 1

742-76 1968 549 FA- 109 Lock Handle 1
550 Wi%" X )!,i" Rol!nd Head Screw 2
742-760945 551 FA-057 Oil Strainer for Qui ll Bearing 1
742-761943 55 2 FA- 108 Quill Lock Bolt 1
742-76 1 984 553 FA- 1 10 Quill Lock Sleeve Tapped 1
742-762 180 554 FA- 120 Indicator Rod Screw 1
742-762685 555 FA-043 Yz"-12NC Tee Bolt 4
742-760747 556 FA-046 Lower Clamping Bolt Spacer 2
742- 760648 557 FA-040 Yz" - 12NC Adaptor Nut 4
558 W%" X �" Round Head Screw 2
742-762 149 559 FA- 1 18A Micrometer Scale (Metric) 1
742-762 125 559 FA- 1 1 8B Micrometer Scale (Inch) 1
560 Outer Retaining Ring A- 1 6 1
742-76208 1 561 FA- 1 1 5A Quill Micro-Stop Nut (Metric) 1
742-762099 561 FA- 1 15B Quill Micro-Stop Nut (Inch) 1
742-762 107 562 FA- 1 16A Micrometer Nut (Metric) 1
742-762 1 1 5 562 FA- 1 16B Micrometer Nut (Inch) 1
742-762 123 563 FA- 1 1 7 Quill Stop Knob 1
742-762024 564 FA- 1 12A Quill Stop Micro-Screw (Metric) I
742-762032 564 FA- 1 12B Quill Stop Micro-Screw (Inch) 1
565 MlOX 14 Hex. Socket Head Cap Screw 1
742-761802 566 FA- 101 Quill Pinion Shaft 1
742- 7 6 1 8 1 0 568 FA- lOlA Pin 1
569 M5X 12 Hex. Socket Head Cap Screw 8
742-773559 570 5.0X 1 8 Spring Pin 1

* Recommended Spare Part

-7 3-
 PA RTS L I ST
H EAD ASSEMBLY
DoALL
ITEM NO. P ART NO. DESCRIPTION Q. T. Y.
CAT. NO.
57 1 Key 4 X4 X l 8 1
742-76 1 927 572 FA- 107 Pinion Shat t Hub Screw 1
742-773500 573 %" 9f Steel Ball 1
742-76 1885 574 FA- 105A Compression Spring 1
742-761901 575 FA- 106 B ack Fe ed Handle Hub 1 *
742-76 1869 576 FA- 104 Pinion Shaft Hub Sleeve 1
742-7 6 1844 577 FA- 103 Spring Cover 1
742-76 1828 578 FA- 102 Clock Spring 1 '*
742-760689 579 FA-042 Washer 4
581 Set Ser ew M6 X 1 2 2
742-762040 583 FA- 1 1 3 Reverse Trip Ball Lever 1 *
742-762065 584 FA- 1 14 F eed Reverse T rip plunger 1
742-762263 585 FA- 124 Reverse T rip Ball Lever Screw 1
742-760309 586 FA-0 1 8 Worm Gear 1 *
587 Key 4 X4 X l8 1
742-763287 588 FA- 1 7 3 Socket Set Screw 1
742-773609 589 FA -017 ADJ Worm Shaft 1
742-761877 590 FA- 1 068 Pinion Shaft Hub Handle 1 *
742-758204 59 1 AA-039 Black Plastic Ball 1
742-760283 592 FA-016 Quill Housing 1

593 M4NUT 1
594 FA-056 Hair Felt
595 FA- 1 07 Pinon Shaft Hub Screw
596 FA- 1058 Set Screw

*Recommended Spare Part.

- 7 4-
 S pare pa rts BAS I C M A C H I N E

610

711

720

637 -i

638�
706
639
\

\ 01

\
\ 7 r7
�

] '"

�
�
699

663 6 83
_ ,/ 664
((Pl c:6, �
-75 -
 PA RTS L I ST
BASIC MAC H I N E
DoAll
ITEM NO. PART NO. DESCRIPTION Q. T. Y.
CAT. NO.
742-766942 60 1 FD-001 Qui I I Housing Adjusting Gear 1
742-766728 602 FD-002 Ram Adaptor 1 *
742-766744 603 Adaptor Scale 1
742-766843 604 FD-006 Washer 2
605 Outer Retaining Ring A-30. 2
742-766942 606 FD-0 1 1 Vertica I Adjusting Worm 1
742-766967 607 FD-0 12 Worm Thrust Washer 1
742-766900 608 FD-009 Vertical Adjusting Worm Shaft 1
609 Key 5 X 5 X48 1
74i-766785 610 FD-004 Ram 1
742-766801 611 FD-004B Hook 1
742-766926 612 FD-010 Worm Thrust Washer 1
613 M6 X 2 5 Socket C a p Screw 2
614 6.0 X 3 0 Spri ng Pin 1
742-766769 615 FD-003 Angle Plate 1
616 2 ¢ X6 Riv et 17
742-766827 6 17 FD-005 Adaptor Pivot Stud 1
742-766884 6 18 FD-008 Washer 3
742-766868 6 19 FD-007 Adaptor Locking Bolt 3 *
742-767395 620 FD-039 Tap Bracket 1
742-759269 62 1 A D-036 Coolant Pipe 1
742-773807 622 AD-035 Oil Valve 1
742-765720 623 FC-009 Table (42" ). 1
742-765746 623 FC-009B Table (49" ). 1
742-774003 624 AD-0 3 1 Valve Adaptor 1
742-77420 1 627 J47034 1 50 Plastic Hose 1
742-774409 628 AD-028 Hose Cli p 1
742-774607 629 AD-072A Hose Adaptor 1

*Recommended Spare Part.

- 7 6-
 PA RTS L I ST
BASIC MAC H I N E
DoALL PART NO. DESCRIPTION Q. T. Y.
ITEM NO.
CAT. NO.
630 M5 X 45 Hex. Socket Head Cap Screw 2
742-7657 6 1 631 FC- 0 1 0 Stop Piece T-Bolt 2
742-7 65803 632 FC-0 1 1 Table Stop Piece 2
742-765787 633 FC-O lOA %" -16NC Hexagon N ut 2
742-767 36 1 634 FD-063 Bracket for Neoprene Rearway Cover 1
742-777402 Chip Cover: 1
635 M6 X 30 Hex. Socket Head Cap Screw 2
636 W%," X % " Cross-Recessed Head M achine Screw 4
742-762289 637 FA- 1 2 5 Table Lock Bolt Handle 3
742-765886 638 FC- 0 1 4 Saddle Lock Bolt 1
742-765944 639 FC-0 1 5 Saddle Lock Plunger 1
640 M 1 0 X20 Hex. Socket Head Cap Screw 2
742-759202 64 1 AC-90 Adj usting Screw 6
742-765969 642 FC-0 1 6 Table Stop Bracket (Length 52m/m) 1
742- 765985 642 FC-016A Table Stop Bracket (Table 49" ) 1
742-766009 642 FC-0 1 6 B Table Stop Bracket (Length 36m/m) 1
742-765845 643 FC-0 1 3 A Sadd l e Table Gib ( Table 42 " ) 1
742-765860 643 FC-0 1 3B Saddle Table Gib (Table 49 " ) 1
742-765837 Gib Screw 3
742-766 1 24 644 FC-0 2 1A Left Felt Wipers 2
742-766140 644 FC-0 2 1B Right Felt Wipers 2
742-768468 645 FE-034 Cap Screw 1
742-766066 646 FC-0 1 9 Table Lock Plunger 2
742-765902 647 FC-014A Table Lock Bolt (Table 42" ) 2
742-7659 28 647 FC-0 14B Table Lock Bolt (Table 49" ) 2
742-767007 648 4030 1 3 180 Turret Scale 1
742-766082 649 FC-020A Saddle Knee G i b (Table 42" ) 1
742-766 1 08 649 FC-020B Saddle Knee Gib (Table 49" ) 1
742-766 1 65 650 FC-022 Saddle Knee Wiper Plate 2
651 W%," X % " Cross- Recessed Head Machine Screw 6

* Recommended Spare Part.

-7 7 -
 PA RTS L I ST
BAS IC MAC H I N E
DoALL
ITEM NO. P ART NO. DESCR IPTION Q. T. Y.
CAT. NO.

742-766025 652 FC-0 1 7 Saddle (Table 42" ) 1

742-76604 1 652 FC-0 1 7B Saddle (Tabl e 49 " ) 1
742-76782 5 653 FE-00 1 8 Wiper Holder (L) 4
742-767882 6 54 FE-0028 Knee Wiper Felt 1
742-767908 655 FE-003 Knee Col umn Gib 1
656 W 1h." X %" Cross-Recessed Head Machine Ser ew 2
742-7678 4 1 657 FE-OO l A Wiper Ho lder (R) 1
742-767866 658 FE-002A Knee W iper Felt 1
742-767924 660 FE-004 Chip Gu ard (up) 1
742-767940 661 FE-0 0 5 Chip Guard (down) 1
742- 767965 662 FE-006 Knee 1
742-758006 663 AA-029 Set Screw 1
742-758980 664 FC-002A Handle Shaft 1
742-768088 665 FE-0 1 2M Knee Lock Shaft 1
666 5.0 X24 Pin. 2
742-768 1 2 0 667 FE-0 1 4 Lock Shaft b oss 1
742-768 1 0 4 668 FE-0 1 3 Lock Shaft Handle 1
742-76802 1 669 FE-009 Knee Lock Plunger 1
742-768047 670 FE-0 1 0 Washer Distance/ Spacer 1
742-768443 671 FE-030 Knee Bi nder Plug (Plastic) 1
742-768062 672 FE-0 1 1 Knee Binder Set Screw 1
742-765829 673 FC-O l l A Washer 2
674 �" · 20NF Nut 1
675 Key 5 X 5 X 2 3 1
742-768302 676 FE-023 Wash er 1
742-768328 677 FE-024 Bevel Gear 1
742-777600 ONE Shor Lub. Pump. 1

* Recommended Spare Part.

- 7 8-
 PA RTS LIST
BASIC MAC H I N E
DoALL Q. T. Y.
ITEM NO. P ART NO. DESC RIPTION
CAT. NO.
678 MB X 12 H ex . Socke t Head Cap Screw 2
742-7 7 1 8 0 1 679 1:1= 3305 Beari ng 1
742-768344 680 FE-026 Bearing Retainer Ring 1
68 1 M 10 X 14 Hex. Socke t Head Cap Screw 3

742-768369 682 FE-02 7 A Elevating Screw (Metric)

742-768385 682 FE-027B Elevat i ng Screw ( inch) 1
742-759004 683 AC-053 Black Plastic Handle 1
742-768286 684 FE-02 1 Elevating Crank 1
742-768260 685 FE-020 Gear Shaft Clutch insert 1
742-766256 686 FC-002 Dial Lock Nut 1
742-768229 687 FE- 1 9 A D i a l With 1 2 5 Graduat ion 1
742-768245 687 FE· 1 9B Dial Wit h 100 Graduation 1
742-768203 688 FE-0 1 8 Dial Holder 1
689 M6 X 20 Hex. Socket Head Cap Screw 3
742-765589 690 FC-005 Bearing Retainer Ring 1
742-770605 69 1 # 6204 2RS Bearing 2
742-768 1 6 1 692 FE-01 6 Bearing Cap 1
693 Key 4 X 4 X l 8 2
742-768 1 8 7 694 FE-0 1 7 Eleva ting Shaft 1
695 M6 X6 Socket Set Screw 1
742-7 68146 696 FE-0 1 5 Bevel Pinion 1
742-767304 697 FD-032 Strainer Case 1
742-767 148 698 FD-024 Column
742-767320 699 f='D-033 Strai ner 1
742-767 346 700 FD-034 Coolant Pump Motor Set 1
70 1 M6 X20 Hex. Socket Head Cap Screw 4
702 M 10 X35 Hex. Socket Head Cap Screw 2
742-76842 7 703 FE-02 9 Elevat i n g Screw Housing 1
742-76840 1 704 FE-028A Elevati ng Scr ew N ut (Metric) 1

* Recommended Spare Part.

-79-
 PA RTS LIST
BASIC MAC H I N E
DoALL
ITEM NO. PART NO. DESC RIPTION Q. T. Y.
CAT. NO.
705 M6 X25 Hex. Socket H ead Cap Screw 3
742-774805 706 Cool ant Pump Motor 1
742-758600 707 AC-024 Ram Lock Screw H andle 2 *
742-758808 708 AC-040 Ram Lock Screw
,.
� *
709 Gib Lock Screw Nut M 10 2
742-767387 7 10 FD-038 Gib Lock Screw 2
742-76736 1 711 FD-036 T urret-Ram Gib 1
712 5 .0 X40 Spring Pin 2·
742-7 6 7 1 6 3 713 FD-025 Door Locking Cam . 1
714 M 6 X 6 Grub S crew 1
742-767205 715 FD-027 Door 1
742-767 189 716 FD-026 Spring 1
742-767 2 2 1 717 FD-028 Door Knob Shaft 1
742-767 1 2 2 7 18 FD-023 Spider 1
742-767247 719 FD-029 Door Knob 1
742-767080 7 20 FD- 0 1 7 R a m Pinion 1
742-767064 721 FD-0 16 Ram Pinion Handle 1
742-767049 722 FD-0 1 5 35.0 Ball %" X 1 6NC 1
742-766884 723 FD-008 Spring Washer 4
742-766983 724 FD-0 1 3 Turret 1
725 %' - 1 6NC Hexagon H e a d Bolt 4
742-759400 726 EA- 1 1 1 Ram Lock Pl unger 2

742-76 7 1 06 727 FD-022 Locking Bolt 4

742- 7 67023 7 28 FD-0 14 Ram Pinion Set Screw 1

729 W%" X % " Screw 6
742-767262 7 30 FD-030 Strainer 2
742-767288 731 FD-03 1 Strainer can 2
732 W%' X%" Screw 4
742-767403 733 FD-042 Hose cl ip 2
742-767429 734 FD-043 P i pe 2

* Recommended Spare Part.

-80-
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 PA RTS L I ST
LEADSCREW ASSEM BLY
DoALL
ITEM NO. PART NO. DESCRIPTION Q . T. Y.
CAT. NO.
80 1 �· -20NF Jam Nut 3
742-759004 802 AC-53 Black Plastic Handle 3 *
742-766256 803 FC-002 Dial Lock Nut 3
742-765522 804 FC-003A Dial Wit h 250 G raduation (Me"t ric) 3
742-765 548 804 FC-003B Dial wit h 200 Graduation (I nch) 3
742-765563 805 FC-004 Dial Holder 3
806 M6 X20 Hex. Socket H ead Cap Screw 6
742-765589 807 F,C-005 Bearing Retainer Ring 3
742-770605 808 # 6204 2RS Ball Bearin g 5
809 5,0' X40 Spring P i n 8
810 M I O X 2 5 Hex. Socket H ead Cap Screw 12
742-765605 811 FC-006 A Left Bearing Bracket 1
742- 7656 2 1 812 FC-0068 Right Beari ng Bracket 1
742-76623 1 813 FC-OO l d Washer 3
8 14 Key 4 X 4 X 2 5 3
742-765647 815 FC-007 A Longitudinal Feed Screw (Metic Table 49" ) 1
742-765662 815 FC-007B Longitudina·1 Feed Screw (I nch Table 49" ) 1
742-765688 815 FC-008A Longit udinal Feed Screw (Metric Table 42" ) 1 *
742-765704 815 FC-008B Longitudi nal Feed Screw (Inch Table 42" ) 1 *
742-766306 816 FC-027 %" -32NC Oval Head Screw 2
742-766280 817 FC-026a Cross Feed Nut Retaining Screw 2 '*
8 18 ,{s" Washer 2
742-766 1 8 1 819 FC-023A Longitudinal Feed Nut ( Metri c) 1 *
742-766207 819 FC-023B Longitudinal Feed Nut (I nch) 1 *
820 Key 5 X5 X 4 1 2
82 1 M 10 X2 5 Hex. Socket Head Cap Screw 4
742-766223 822 FC-024 Feed Nut Bracket 1 *
742-758006 823 FC-029 Set Screw 3 *

*Recommended Spare Part.

- 82-
 PA RTS L I ST
LEADSCR EW ASSEMBLY
DoALl Q. T. Y.
I TEM NO. PART NO. DESCRIPTIO N
CAT. NO.
742-766249 824 FC-025A Cross Feed Nut (Metric) 1 *
742-766264 8 24 FC-0258 Cross Feed Nut ( I nch) 1 *

742-758980 825 FC-002A Handle S haft 3 *

742-766 1 9 9 8 26 FC-OO l b Handle W heel 3

742-76798 1 827 FE-007A C ross Feed Screw (Metric) 1 *

742-768005 827 FE-007B Cros$ Feed Screw (Inch) 1 *
742-7680 1 3 828 FE-008 Cross Feed Bear�g Bracket 1
742-76 7 3 2 2 829 FC-028 T-Slot Plug 6

* Recommended Spare Part.

-83-
 F E-006 Left side LUBRICATION SYSTEM

11 FE- 00
6 Right side ITEM NO. PART NO_ PART NAME QTY
01 0
62 0
4000 0 Aluminum pipe (114) 9
0
41 004 000 Pipe lock nut (PAN-4) 2
04
0
2 0
5 0004 000 Pipe joint (PB-4)

b'-z_!��
-
2
11
1 1 1 001 00
3 Flow regulator (PSS-3) 2
03 0
71 0
4040
8 Oil distributor 1
0
4 000
4000 Pipe lock nut (PA-4) 13

® �L___ __
0
4
05 - - 05 000
4 000 Pipe joint (PB-4) 13
B
[ 05 0
45 0
4 02 00 Flexible hose (,it4x2 00
.MM) 1
0
400 0400 0 Pipe lock nut IPA-4) 1
06 06 0004 000 Pip• joint (PB-4) 1
4
0 :
039 04 0818 Check valve (PDV-4) 1

--c-- 0
7
OB
09
10
013 00
0
045 0
FE-0
8 000
85 008 002
4 03 00
338
Plu. nger pump ( LT-8)
Oil plug (PG· 1 )
Flexible hose (.i;,'4x3 00MM)
Oil distributor
1
1
1
1
11 11 FE- 031 L type universal connector 4
FE- 0
33 L type universal connector · 1
12 041 00
4 000 Pip� lock nut (PAN-4) 1
0
5 000
4 000 Pip� joint (PB-4) 1
I
(A) To table and saddle rear guideway.
(B) To table screw.
0
8 / (C) To cross screw,
(D) To knee and saddle left guideway.
(E) To knee and saddle right guideway.
(F) To table and saddle front guideway.

•
(G) To elevating left guideway.
(H) To elevating rightguideway
(I) To saddle left guideway