INTERACTIVE SCHEMATIC

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 RENR7386-06
January 2012

325D and 329D Excavator

329D MHPU
Hydraulic System
325D: 329D: 329D MHPU:
KBE1-UP MNB1-UP J9D1-UP
KDG1-UP DJF1-UP
DBH1-UP WDK1-UP
JCL1-UP TZL1-UP
AZP1-UP BYS1-UP
SCR1-UP YFW1-UP
DTZ1-UP

Without Heavy Lift or Fine Swing

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
Accumulator Gp - Hydr., Pilot Oil 164-6981 1 B-5
Control Gp - Joystick, LH 232-4157 2 C-8
Control Gp - Joystick, RH 232-4158 3 C-7
Cylinder Gp - Boom Note A 4 F-2
Cylinder Gp - Bucket Note A 5 F-8
Cylinder Gp - Stick Note A 6 F-7
Filter & Valve Gp - Pilot, (Hydr.) 158-8987 7 A-4
Filter Gp - Oil, (Case Drain) 126-2075 8 A-5
Filter Gp - Oil, (Hydraulic Return) 188-4145 9 A-6
Manifold Gp - Control, (Pilot Oil) 215-5037 10 A-6
Motor Gp - Swing 179-9775 11 F-6
Motor Gp - Travel, (Left) 215-9952 12 F-5
Motor Gp - Travel, (Right) 215-9952 13 F-4
Pump Gp - Main Hydraulic 272-6959 14 B-3
Sensor As - Pressure, Drive Pump 221-8859 15 A-3
Sensor As - Pressure, Idler Pump 221-8859 16 B-4
Switch As - Pressure, Shuttle Pilot, Resolved 309-5769 17 B-8
Switch As - Pressure, Travel Pilot, Resolved 309-5769 18 D-8
Swivel Gp 234-4440 19 E-4
Tank And Filter Gp - Hydraulic 269-9632 20 A-6
Valve Gp - Check, (Oil Cooler Bypass) 171-0098 21 A-8
Valve Gp - Load Control, (Boom) 255-5683 22 D-2
Valve Gp - Load Control, (Stick) 255-5680 23 D-6
Valve Gp - Main Control 255-5651 24 C-2
Valve Gp - Pilot, (Travel) 270-5947 25 E-8
Valve Gp - Press. Reducing, (Bm/Swng Priority) 232-4102 26 B-4
Valve Gp - Shuttle 185-0462 27 B-8
Valve Gp - Swing Cushion, (Fine Swng) 158-9090 28 E-6
Valve Gp - Travel Counterbalance, (Left) 204-2819 29 E-5
Valve Gp - Travel Counterbalance, (Right) 204-2819 30 E-4
Note A: Refer to Parts Manual for your specific machine
TAP LOCATION

Tap Schematic
Description
Number Location
AA Left Pump Delivery Pressure B-3
BB Right Pump Delivery Pressure A-3
CC Pilot Pump Delivery Pressure A-4
DD Left Pump Power Shift Pressure B-2
EE Case Drain Pressure A-2
FF Right Pump Power Shift Pressure A-2
SOS Hydraulic Oil Sampling Port A-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)

(5) CYLINDER GP (6) CYLINDER GP
BUCKET STICK (4) CYLINDER GP
PG (12) MOTOR GP (13) MOTOR GP
TRAVEL, LEFT TRAVEL, RIGHT BOOM
DR 215-9952 215-9952
(11) MOTOR GP
RCV-C
SWING
F MU 179-9775
F

BG AG Pp3 Pp3
AR3 BR3 AL3 BL3
DR T1 T1
B1 A1 AR4 BR4
T2 T2

(28) VALVE GP
SWING CUSHION AG BG BG AG
158-9085

BL2 AL2 A B B A

E (25) VALVE GP (29) VALVE GP E

COUNTERBALANCE, LEFT (30) VALVE GP
PILOT
204-2819 COUNTERBALANCE, RIGHT
(TRAVEL)
204-2819
270-5947
BL1 AL1 BR1 AR1
TP TT
(19) SWIVEL GP
TRAVEL(L) TRAVEL(R)
234-4440

BACK FWD FWD BACK

T1 T5 T2 T4 T6 T3

aL1 bL1 bR1 aR1

(23) VALVE GP
(18) SWITCH AS - PRESSURE BL3 AL3 (22) VALVE GP
D LOAD CONTROL BR4 D
PILOT, RESOLVED LOAD CONTROL
(STICK) BP3
309-5769 SP3 SPi SP2 BPi (BOOM)
255-5680
SDr aL1 BDr BP2 255-5683
aL2
AR4
RCV-B
AL2 AL1 AR1 aR3 aR4
RCV-A
BL2 BL1 aR1 BR1 BR3 AR3
AL4 aL4 BR2 AR2
T SP1 ST aL3 Di4 Pi4 aR2 Pi1 BP1 BT aR5 R3
(UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR4 R1 BR5 AR5 (IN)
(2) CONTROL GP (3) CONTROL GP
JOYSTICK JOYSTICK
(LH) JLP JRP (RH) (24) VALVE GP
232-4157 232-4158 MAIN CONTROL
JLT JRT 255-5651
STICK SWING BUCKET BOOM

C C
OUT IN R L OPEN CLOSE DOWN UP
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
BOOM(2)

TRAVEL(R)
SWING

STICK(2)
BOOM(1)
TRAVEL(L)

BUCKET
STICK(1)

ATCH
(OUT) (R) (FWD) (OPEN) (UP) (OUT)
A1 A2 A3 A4 A5 A6 A7 A8
Di2 Pi2 Pi3 Di3 DST Pi5 bR2 Di1 bR5

(27) VALVE GP bR1

SHUTTLE HL bL4 bL3 bL2 bL1 bR3 bR4
PL PR HR
185-0462

B1 B2 B3 B4 B5 B6 B7 B8
(16) SENSOR AS (14) PUMP GP
PRESSURE RCV : RETURN CHECK VALVE
AA MAIN HYDRAULIC
MAIN PUMP 272-6959
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 221-8859 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
B G2 M2 IMPLEMENT AND LEFT MAIN PUMP OUTPUT
B

LEFT PUMP
PILOT PUMP OUTPUT
B1 A1 B2 A2 HL
(17) SWITCH AS P2 Pi1 P-IN PSA2 DR1 PSA1
IMPLEMENT AND RIGHT MAIN PUMP OUTPUT

PRESSURE (1) ACCUMULATOR GP (26) VALVE GP TRAVEL SPEED CONTROL CIRCUIT

SUPPLY LINE
164-6981 PRESSURE REDUCING Pn2
PILOT, RESOLVED DRAIN / RETURN LINE
T-OUT2 DR2 (BOOM, SWING PRIORITY) PL Ps2 LEFT AND RIGHT MAIN PUMP POWERSHIFT CIRCUIT
309-5769
232-4102 DD COMBINED LEFT AND RIGHT PUMP SIGNAL PRESSURE
(TRAVEL)

ATTACHMENT CONTROL CIRCUIT

(SWING)

A2 HEAVY LIFT CONTROL CIRCUIT

T PsM2
NO.1

NO.2

RIGHT TRAVEL MOTOR CONTROL CIRCUIT

LEFT TRAVEL MOTOR CONTROL CIRCUIT
(LOCK)

G4 SWING MOTOR CONTROL CIRCUIT

NO.3

RCV-C P1 P2 BOOM CYLINDER CONTROL CIRCUIT

BUCKET CYLINDER CONTROL CIRCUIT
S3
STICK CYLINDER CONTROL CIRCUIT
RCV-B Dr2 SHUTTLE VALVE MONITOR CIRCUIT

S1 I Dr1
P1 LINE PATTERNS
G D DrM
PAC
G3
EE Pressure Line

RCV-A PILOT Pilot / Load Sensing Pressure

D E F DR3 DR4 Pi2 DR5 T-OUT1 DR6 (7) FILTER AND PsM1
Drain / Return Lines
VALVE GP FF
(21) VALVE GP Component Group
(10) MANIFOLD GP PILOT (HYDRAULIC) Ps1
CHECK PROPORTIONAL

RIGHT PUMP
(OIL COOLER BYPASS) CONTROL (20) TANK AND FILTER GP (8) FILTER GP 158-8987 A1 REDUCING VALVE CALLOUTS

173-4672 (PILOT OIL) HYDRAULIC OIL OUT IN YY Taps (Pressure, Sampling, Sensor - by letter)
A 215-5037 (CASE DRAIN) PR A
269-9632 Pn1 Callout Number Component
126-2075 (Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL Name

(15) SENSOR AS 138-1234 Part Number

Pi HR
(9) FILTER GP T PRESSURE
OIL MAIN PUMP THIS SCHEMATIC IS FOR THE 325D, 329D EXCAVATOR AND 329D MHPU
A3 G1 M1
(HYDRAULIC RETURN) PG PC 221-8859 HYDRAULIC SYSTEM (WITHOUT HEAVY LIFT OR FINE SWING)
Pm
188-4140 CC SOS
BB
MEDIA NUMBER: RENR7386-06
SCHEMATIC PART NUMBER: 255-5711, CHANGE: 01, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix is SIS before ordering parts from this schematic

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

27 17

18

12 2 3 25

18
BELOW
CAB

6 5
29

30
4 11 19

13
9 20

28 21
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

24

22

10 26

RIGHT SIDE VIEW 23 LEFT SIDE VIEW

MAIN PUMP
VIEW ALL CALLOUTS

CC
SOS

7
RIGHT SIDE
VIEW
8

FF
EE

BB AA

16
15

14 DD