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Public Works Department Chamba
Public Works Department Chamba
P)
SUB DIVISION 1
A Industrial Project Report
Submitted in Partial Fulfillment of the Requirements
For the Award of the 8th semester of
BACHELOR OF TECHNOLOGY
(CIVIL ENGINEERING)
TO
HIMACHAL PRADESH TECHNICAL UNIVERSITY
HAMIRPUR
HAMIRPUR (INDIA)
JUNE 2019
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CANDIDATE’S DECLARATION
I hereby Certify that I have completed four month’s industrial training in partial fulfilment of the
requirements for the award of 8 th semester in bachelor of technology in Civil Engineering. I did my
training in HPPWD CHAMBA. This project report is submitted to L.R INSTITUTE OF
ENGINEERING AND TECHNOLOGY SOLAN for project carried out by me under the guidance of
ER.NEETAIN MAHAJAN. I further declare that the matter represented in this report has not been
submitted by me or anyone else, for the award of any degree elsewhere.
TRAINING SUPERVISOR
L.R.I.E.T SOLAN
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ACKNOWLEDGEMENT
First of all I am thankful to HIMACHAL PRADESH PUBLIC WORK DEPARTMENT for giving me
an opportunity to get a practical exposure in their esteemed organisation to enhance my professional
skills.
I am grateful to ER.JEET SINGH THAKUR (XEN- H.P.PWD) and all other officers of PWD who
supported me, which made my project success.
I express my heartfelt thanks to ER. NETAIN MAHAJAN my project guides, for their untiring
guidance and valuable suggestions without which I couldn’t made my effort a success.
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TABLE OF CONTENTS
CHAPTER NO. TITLE PAGE NO.
DECLARATION i
CERTIFICATE ii
ACKNOWLEDGEMENT iii
ABSTRACT iv
LIST OF TABLES v
LIST OF FIGURES vi
CHAPTER 1 INTRODUTION
INTRODUCTION
2.7.1 Introduction 15
3.1Culvert 20
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v
3.4 Form work 22
3.5 Backfilling 23
3.6 Introduction to RCC Hume pipe Culvert 24
5.1Construction Material 33
5.2Cement 33
5.3Aggregate 34
5.14Concreting 36
5.15Concreting Operation 38
CONCLUSION 43
REFERENCES...........................................................................................................44
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DECLARATION
I hereby declare that the Industrial project report entitled “Road construction – H.P.P.W.D.
Chamba” submitted to the RAJIV GANDHI GOVT. ENGINEERING COLLEGE NAGROTA
BAGWAN,KANGRA in the partial fulfillment of the requirement for the award of degree of
B.TECH in CIVIL ENGINEERING is a record bonafide project carried out by me under the
guidance of Er. Gajan Singh Rana I further declare that the work reported in the project has
not been submitted and will not be submitted either in part or in full for the award of any other
degree or diploma in this institute or any institute or university.
I take this opportunity to express our sincere gratitude to the peoples who have been helpful in
the successful completion of our industrial training and this project. I would like to show our
greatest appreciation to the highly esteemed and devoted technical staff, supervisors of
H.P.P.W.D. Chamba. We are highly indebted to them for their tremendous support and help
during the completion of our training and project.
I am grateful to Er. Neetan Mahajan- Junior Engineer, H.P.P.W.D. Chamba who granted us the
permission of industrial training in their shed. We would like to thanks to all those peoples who
directly or indirectly helped and guided us to complete our training and project in their shed,
including the following instructors and technical officers.
ABSTRACT
As a part of the curriculum, and for the partial fulfillment of the requirements for completion of
the B.tech from L.R Institute of Engineering , Jabli-kiar, Oachghat, Solan H.P I, Digvijay Singh
Rathore, underwent an industrial training at H.P.P.W.D. – Chamba. H.P
During my industrial training I know about how a civil engineer or a contractor finalize the road
to provide aesthetic beauty to the highway. Also, in this period I gain a general idea that how to
deal with the workers those are working on the construction sites. I got information about some
construction equipment’s that are used at the sites. Also, there I got information about the
construction of structures, retaining structure and highway pavement. There I also got the
information about process of grading. During this training program I also visit some sites such as
excavations, grading and see how it was happens.
LIST OF TABELS
TABLE NO. TITLE PAGE NO.
1.1 INTRODUCTION
1.1.1 HPPWD: - AN OVERVIEW
The department is engaged in planning, construction and maintenance of roads, bridges,
ropeways and buildings (both residential and non-residential of various Govt. departments) in the
State. The department further executes engineering work on behalf of Local Bodies, Public
Undertakings, Boards & other Institutions under Himachal Pradesh Government as "Deposit
works". On administrative and functional considerations, the department has been divided into
four zones namely Mandi Zone, Hamirpur Zone, Shimla Zone and Kangra Zone at
Dharamshala. All the four zones are headed by Chief Engineers. Headquarters of Shimla Zone is
at Shimla, Mandi zone at Mandi, Hamirpur Zone at Hamirpur and Kangra zone at Dharamshala.
Chief Engineer (National Highways) with headquarters at Shimla controls the Planning and
Execution of works of National Highways traversing through the State. Engineer-in-Chief
(Quality & Design) acts as State Level Quality Coordinator for achieving quality parameters of
works in the State. Material Testing Laboratories at State level and Zonal Laboratories are
under his control. He conducts quality control checks throughout the State. He is the in-charge
for Standardization of Designs and Drawings for Buildings, Bridges and Assurance of common
Technical Instructions, Manual of Order, Codes & Specifications, Schedule of Rates, Training
Programs, Workshops and allied fields etc. Chief Engineer (PMGSY) is monitoring, planning
and having day-to-day interaction with Govt. of India (MORD) for the works of PMGSY and
PMGSY (world bank) funded projects through National Rural Road Development Agency
(NRRDA) . Superintending Engineer (Electrical) controls the works related to electrical
installation, central heating, air conditioning, lifts, fire-fighting, fire alarm system, L.T. Sub-
Station, Public Address system and CCTV systems in all Govt. residential & non-residential
buildings. Chief Architect is heading Architectural Wing at Shimla . This wing deals with all
Architectural planning for buildings undertaken by PWD under North, South and
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Central Zones. In addition, this wing also undertakes consultancy jobs for corporate bodies and
institutions, such as Regional Engineering College Hamirpur and Railways etc. Superintending
Engineer Arbitration Circle Solan deals with the entire arbitration cases of the Department.
Himachal Pradesh Public Works Department is headed by the Engineer-in-Chief with
Headquarters at Shimla. Works and matters regarding Codes, Specifications, Planning &
Monitoring, Inter-State Connectivity for the entire State and also the entire establishments of
PWD are controlled by the Engineer-in-Chief.
Chapter 2
INTRODUCTION TO HIGHWAY
A highway is generally considered as a conduit that carries vehicular traffic from one
location to another and is often used to denote any public way used for travel, whether major
highway, freeway, street, lane, pathway, footpaths etc. However, in practical and useful meaning,
a "highway" is a major and significant, well-constructed road that is capable of carrying
reasonably heavy to extremely heavy traffic, having full or partial control of access. Highways
generally have a route number designated by the state and country through which they travel.
The width of pavement or carriage way depends on the width of traffic lane and number
of lanes. The carriage way intended for one line of traffic movement may be called as a traffic
lane. The lane width is
determined on the basis of the width of vehicle and the minimum side clearance provided for the
safety. When the side clearance is increased there is an increase in speed of the vehicles and
hence in increase in the capacity of the pavement. A width of 3.75 m is considered desirable for a
road having single lane for vehicles of maximum width 2.44 m. For pavement having two or
more lanes, width of 3.5 m per lane is sufficient.
2.3.2 Shoulders
Shoulders are provided along the road edge to serve as an emergency lane for vehicles to
be taken out of the pavement. These also acts as service lanes for vehicles that have broken
dawn. The minimum shoulder width recommended by the IRC is 2.5 m. The shoulders should
have sufficient strength to support loaded even in wet weather. The surface of the shoulder
should be rougher than the traffic lanes so that the vehicles are discouraged to use the shoulder as
a regular traffic lane.
2.3.3 Formation Width
Formation width or Road way width is the sum of the widths of pavements including
separators if any and the shoulders formation width is the top width of the highway embankment
on the bottom width of highways cutting excluding the side drains.
2.3.4 Right of Way
Right of way is the area of land acquired and reserved along its alignment for
construction and development of a highway is known as right of way. A minimum land width is
prescribed for different categories of road. The below table gives the minimum width of right of
way for different categories of road.
2.3.5 Road Boundaries
The portion of the road beyond the road way can be generally called road boundaries.
Following are the road boundaries generally provided.
i. Parking lanes
ii. Bus bays
iii. Service roads
iv. Cycle track
v. Foot path
vi. Guard rails
2.4 Layers in Road construction
Excavators are used for digging into the ground. They take out soil in bulk and put them
in big trucks.
2.6.2 Embankment
An embankment refers to a volume of earthen material that is placed and compacted for
the purpose of raising the grade of a roadway (or railway) above the level of the existing
surrounding ground surface. A fill refers to a volume of earthen material that is placed and
compacted for the purpose of filling in a hole or depression. Embankments or fills are
constructed of materials that usually consist of soil, but may also include aggregate, rock, or
crushed paving material.
Normally, the coarser fill materials are placed at or near the bottom or base of the
embankment in order to provide a firm foundation for the embankment and also to facilitate
drainage and prevent saturation. The top portion of an embankment usually is constructed of
relatively high-quality, well-compacted subgrade material that is capable of supporting the
overlying pavement layers and imposed wheel loadings without deflection or undesirable
movement. The fill material used throughout the remainder of the embankment must be capable
of meeting applicable specification quality requirements and be capable of being placed and
compacted at or close to its maximum achievable density. The material is spread in relatively
thin layers of 150 mm to 200 mm and each layer is compacted by rolling over it with heavy
compaction equipment.
2.6.3 Subgrade
Subgrade is that portion of the earth roadbed which after having been constructed to
reasonably close conformance with the lines, grades, and cross-sections indicated on the plans,
receives the base or surface material. In a fill section, the subgrade is the top of the embankment
or the fill. In a cut section the subgrade is the bottom of the cut . The subgrade supports the sub
base and/or the pavement section. To ensure a stable, long-lasting, and maintenance free
roadway, the subgrade is required to be constructed using certain proven procedures that provide
satisfactory results.
After the rough grading is completed, the fine grade stakes are set and the final
processing of the subgrade may begin. The rough grade is the top grade of the embankment as
built using the information provided on the grade sheets. The finish grading operation consists of
trimming the excess material down to the final grade. Filling any low spots with thin lifts of
materials tends to slide these lifts around if not properly worked into the underlying materials.
The subgrade is constructed uniformly transversely across the width of the pavement including 2
ft outside the edge of shoulders or curbs, unless indicated otherwise on the plans, by one of the
following methods.
2.6.4 Subbase
Subbase is the layer of aggregate material laid on the subgrade, on which the base course
layer is located. It may be omitted when there will be only foot traffic on the pavement, but it is
necessary for surfaces used by vehicles.
Sub base used in site
GSB-The GSB (Granular Sub-Base) can be prepared by laying and compacting well
graded material on prepared sub grade in accordance with specification. The material can be laid
in one or more layers as sub-base. The material to be used for the work shall be natural sand,
crushed gravel, crushed stone or combination of them based on grading required. Some of the
materials like brick metal, Kankar and crushed concrete shall be permitted in lower sub-base.
The material should free from organic or other deleterious constituents.
Granular Sub Base or GSB is the first layer above the subgrade and other than dispersing load to
the Subgrade is a drainage layer to drain out any water that percolates and thus keeps the
subgrade from losing its shear strength by getting wet. This layer is made of coarse granular
materials but strong enough with a CBR of above 30. This layer is generally 300–500 mm thick
depending on the pavement design. The material for this layer is either naturally available or has
to be prepared by mechanical mixing . The mixed martial is transported in Dumpers, spread by
Graders and compacted by Vibratory Rollers.
2.6.5 Base
Base course is a layer immediately under the weaning course. It is an important structural
part of the road. It should be strong enough to bear the loads of the traffic. The material in a base
course must be of extremely high quality. It must be well compacted.
Base course used in site
WMM (Wet mix macadam):
Aggregates used are of the smaller sizes, varies between the 4.75 mm to 20 mm sizes and the
binders(stone dust or quarry dust having PI(Plasticity Index) not less than 6%) are premixed in a
batching plant or in a mixing machine. Then they are brought to the site for overlaying and
compaction.
The PI (plasticity Index) of the binding material is kept low because it should be a sound and
non-plastic material. If the plasticity index is more then there are the chances of the swelling and
more water retention properties. So this value should be kept in mind.
Prime coating is used above ABC prior to surface dressing or surface course is laid.
Prime coating is generally used for enhancing the bonding of ABC which was compacted and
dried. Prior to application of the prime coat the ABC surface was brushed to remove all dust,
loose particles and other objectionable material. For aggregate bases such cleaning was
continued until the entire surface show a pattern of exposed large particles free from dust as far
as possible.
Figure 42 Boomer
After the liquid asphalt has penetrated the base course, the prime coated up to 5mm. Any
vehicular traffic is allowed on the road after a minimum of 7-8 hours. But in this road project the
vehicles were allowed after 1 day.
2..7.1. Introduction
Asphalt concrete is a mixture of two basic components: aggregates (stone, gravel and sand) and
liquid asphalt. These are mixed at elevated temperatures. Asphalt is paved in the carriageway of
the road. Paving with asphalt concrete allows you to pave faster, more efficiently, more
economically with greater serviceability.
A smooth driveway is obtained by the asphalt concrete pavement. A major advantage for Asphalt
Concrete is the ability for staged construction. The asphalt base course is placed and used under
traffic during initial construction.
This is a flexible pavement which allows it to withstand occasional overloads without serious
damage. Blowups are reduced by the usage of asphalt because of the lack of repetitive joints.
Also the usage of asphalt is economical.
3.1. CULVERT
Culverts are structures of less than 6 meter span between faces of Abutment and generally have
two spans. A culvert must be large enough to carry the flow of water without any heading up at
the entrance. They are constructed to enable water flow from one side of water to the other. In
this sector Box/slap culvert and Hump pipe culvert were widened as an improvement for
culverts. Generally culvert includes screed, base, abutment, wing wall, capping beam, deck, and
parapet wall and guard stones
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Figure 17.SETTING OUT AND EXCAVATION
Backfilling is done for culvert widening and retaining wall. After finishing the construction of
wing wall and abutment of culvert, the widened area is filled with gravel layer by layer to get the
maximum efficiency of the compaction.
Maximum thickness allowed for a single layer ranges from 200-300mm and the range of the
compaction is determined by the height of the layer.
Every layer is tested to check the DOC then it is allowed to fill the next layer. The compaction is
done by using jumping jack compactor.
Culvert
A culvert is a structure that allows water to flow under a road, railroad, trail, or similar
obstruction from one side to the other side. Typically embedded so as to be surrounded by soil, a
culvert may be made from a pipe, reinforced concrete or other material.
Culverts are commonly used both as cross-drains for ditch relief and to pass water under a road
at natural drainage and stream crossings. A culvert may be a bridge-like structure designed to
allow vehicle or pedestrian traffic to cross over the waterway while allowing adequate passage
for the water. Culverts come in many sizes and shapes including round, elliptical, flat-bottomed,
pear-shaped, and box-like constructions. The culvert type and shape selection is based on a
number of factors including requirements for hydraulic performance, limitation on upstream
water surface elevation, and roadway embankment height.
If the span of crossing is greater than 12 feet (3.7 m), the structure is termed a bridge.
Figure 20. RCC HUME PIPE CULVERT Figure 21. Water Catch pit
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4.3.1 Cantilever RCC Retaining Wall
Cantilever retaining walls are most commonly and widely used type of retaining wall.
The following figure shows the cantilever retaining wall.
Figure 36 Cement
5.3 COMPOSITION OF ORDINARY CEMENT:-
The ordinary cement contains two basic ingredients, namely, argillaceous and
calcareous. In argillaceous materials, the clay predominates and in calcareous materials, the
calcium carbonate predominates. A typical chemical analysis of a good ordinary cement along
with the desired range is as follows:- Lime: 62-67 % Silica: 17-25 % Alumina: 3-8 % Calcium
sulphate: 3-4 % Iron oxide: 3-4 % Magnesia: 0.1-3 % Sulphur: 1-3 % 2.3.1.2
PROPERTIES OF CEMENT:-
Following are the important properties of a good cement which primarily depend upon its
chemical composition, thoroughness of burning and fineness of grinding: -It gives strength to the
masonry. -It is an excellent binding material. -It is easily workable. -It offers good resistance to
the moisture. -It possesses a good plasticity. -It stiffens or hardens early.
5.4 AGGREGATE:
Aggregate is a granular material, such as sand, gravel, crushed stone, crushed hydraulic-
cement concrete, or iron blast-furnace slag, used with a hydraulic cementing medium to produce
either concrete or mortar. Aggregates are the important constituents of the concrete which give
body to the concrete and also reduce shrinkage. Aggregates occupy 70 to 80 % of total volume of
concrete. So, we can say that one should know definitely about the aggregates in depth to study
more about concrete.
5.14 CONCRETING
Concrete is mostly used as a construction material. Concrete is a mixture of the three
components are -cement, aggregate (course & fine ) and water. When these three
components are mixed then it in the plastic stage for a short time. But the mixture when
placed in forms and allow to cure become hard like stone. Hardening is caused by
chemic- -al reaction between cement and water. This process is known as hydration
reaction.
With the increase of time concrete become too hard or concrete grows stronger with age.
The mixture of cement & water is known as matrix.The mixture of cement,sand &water
is called mortar. Mortar fills the voids in the course aggregate to form the concrete. The
process of concrete is known as concreting.
3) According to Purpose:-
(a) Light weight concrete
(b) Vacuum concrete
(c) Air-entrained concrete
(d) Heavy concrete
(e) Mass concrete
(f) Saw dust concrete
(g) High early strength concrete
(h) Pre packed concrete
(i) Coloured concrete
STAGES OF CONCRETE:-
Concrete has two stages before it is used as structural member are:-
1) Plastic stage
2) Hardened stage.
Plastic & hardened stages having different properties which are as follows:-
1) In Plastic Stage:-
a) Good Workability
b) Freedom from segregation
c) Freedom from bleeding
d) Freedom from harshness
2) In Hardened Stage:-
a) Strength
b) Durability
c) Impermeability
d) Dimensional changes
5.15 CONCRETING OPERATIONS
Concrete operations are those operations which are followed for making of concrete and
in improving & maintaining the quality of concrete known as concreting operations.
1. BATCHING:-
The process of precise measurement of concrete ingredients to ensure uniformity of
proportions and aggregate grading as per mix design proportions is called batching.
Batching may be by volume or by weight.
II. Batching by Weight :- Batching by weight is adopted for important projects and
batching plants are used for this purpose. Weight batching is more accurate than volume
batching.
2. MIXING:-
After precise batching all the ingredients of concrete are thoroughly mixed until the
concrete of uniform color and required consistency is obtained. Mixing of concrete may
be done manually or mechanically.
Manual Mixing :- Manual mixing is adopted for small construction activities. Concrete is
less efficient and requires more cement than that required in machine mixing to obtain
the same strength.
Machine Mixing :- Machine mixing is adopted for general construction works. In this
method batch mixers or continuous mixers are used. Batch mixers are either with tilting
drum or with nontilting drum and are available in various capacities. Batch mixers with
tilting drum are most commonly used. For general works 10/7 or ¼ cubic yard capacity
mixers are used. 10/7 means 10 cubic feet of dry material yields 7 cubic feet of wet
concrete. 1-cement
bag capacity mixers are convenient and generally used. Mixing time should not be less
than 90 seconds.
FIG. 38 MACHINE MIXING OF CONCRETE
Mixing of concrete is a very important step for achieving good final properties, and one
that can be quite difficult without the right equipment. This is one of the best reasons for
using ready-mixed concrete. Mixing distributes the aggregate evenly throughout the
cement paste, ensures that all of the cement has been fully saturated in water, and
removes large air voids. In addition, mixing breaks up agglomerated clusters of cement
particles and allows air entraining admixtures to generate the correct air void system.
Under mixing leaves large flaws and thus results in inferior strength, while over
mixing wastes time and energy and can destroy entrained air voids. The lower the
workability, the more mixing energy and mixing time is required. MIX DESIGN :-
4. PLACING:-
Once the concrete has been adequately mixed, it must be placed into the formwork that
defines its final position and shape. If the concrete is to be reinforced, the rebar must already
be in place so the concrete can flow around it.
The process of consolidating the concrete after correct placement is known as compaction of
concrete. Compaction is an essential step that should not be neglected because the presence
of air bubbles or voids in the concrete considerably reduces its strength. 5% air voids in
concrete may reduce its strength up to 30%. Compaction may be manual or by mechanical
means.
NEEDLE VIBRATOR:-
It is most commonly used vibrator for concrete. It consists of a steel tube (with one
end closed and rounded) having an eccentric vibrating element inside it. This steel tube
called poker is connected to an electric motor or a diesel engine through a flexible tube.
They are available in size varying from 40 to 100 mm diameter. The diameter of the
poker is decided from the consideration of the spacing between the reinforcing bars in
the form-work.
For concrete floors and pavements, the appearance, smoothness, and durability of the
surface is particularly important. Finishing refers to any final treatment of the concrete
surface after it has been consolidated to achieve the desired properties. This can be as
simple as pushing a wide blade over the fresh concrete surface to make it flat (screening).
This would be standard procedure for driveways and sidewalks.
After concrete has hardened, mechanical finishing can be used to roughen the surface to
make it less slippery or to polish the surface as a decorative step to bring out the beauty
of a special aggregate such as marble chips.
7. CURING:-
Once concrete has been placed and consolidated it must be allowed to cure properly to
develop good final properties. As the concrete hardens and gains strength it becomes less
and less vulnerable, so the critical time period is the first hours and days after it is placed.
Proper curing of concrete generally comes down to two factors, keeping it moist and
keeping it supported.
Hydration of cement, as the word itself implies, involves reaction with water. To cure
properly, the cement paste must be fully saturated with water. If the relative humidity
level inside the concrete drops to near 90% the hydration reactions will slow, and by 80%
they will stop altogether.
CONCLUSION
Overall the project gave me the exposure of the real life engineering problems and as an
Engineering student I must know the difficulties that an Engineer faces and how he solves them.
It was a wonderful learning experience at HPPWD CHAMBA during the training period of 4
month. The friendly welcome from all employees is appreciating. They shared their experience
and knowledge which they have gained in the long journey of their work. I hope this experience
will help me in future and also in my career. We learnt that to start any project we first need to
do external works that is setting out boundaries surveying the land setting out earth works.
Since I took my industrial training in HPPWD. I get an opportunity to work in different party of
the construction work which helps me to gain more knowledge by seeing what they work in their
own office and what is their main responsibilities to the client and also each other. Working in
the office got me more knowledge and also helped me to upgrade my knowledge in different
aspects of work.
So , at last I must thank everyone who gave me guidance at construction site and at the office of
PWD. I must also thank to my teachers for their support.
REFERENCES
3. https://theconstructor.org/construction/types-of-construction-cost-estimates/841/