Power transmitting of spur

Gears:-
1. In kw p=(wt×v)/1000
2. In mhp (metric units) p= (wt×v)/75
Lewis equation wt=σw×b×pc×y
Lewis form factor y=0.124-0.684/T
Y=t2/6h×pc ̊
(for 14×1/2 composite&full
Depth involute system)

y=0.154-0.912/T (for 20 ̊
Full depth involute system)

y=0.175-0.841/T
(for 20 ̊ stub system)

The velocity factors

For ordinary cut gears Cv = 3/ (3+v)
Operating at velocity
Up to 12.5m/s
Cv = 4.5/ (4.5+v)
For carefully cut gears
Operating at velocity
Up to 12.5m/s

For very accurately cut

And ground metallic gears Cv = 6/(6+v)
Operating at speed up to
20 m/s

For precision gears cut with

High accuracy and operating Cv = 0.75/(0.75+√v)
At velocity above 20m/s

For non-metallic gears Cv = 0.75 +0.25

1+v
Tangential tooth load wt = 1000 P×Cs/V

Beam strength ws = σe×b×pc×y

Or static tooth load
ws ≥ 1.25 wd
For static loads

For static loads ws ≥ 1.35 wd

For static loads ws ≥ 1.5 wd
Also σe = 1.75×B.H.N

Dynamic tooth load wd = wt+wi

Wi=21v(b×c+wt)/ 21v+√ (b×c + wt)

C= k×e/(1/Ep+1/Eg)
̊
K= 0.107(for 14×1/2 composite&full Depth involute system)
K=0.111 (for 20 ̊ Full depth involute system)
K =0.115(for 20 ̊ stub system)

Wear tooth load ww= DP×b×Q×k

Q=2×v.r/ (v.r+1)
=2×Tg/ (Tg+Tp) for external gears
=2×v.r/ (v.r-1)
=2×Tg/ (Tg-Tp) for internal gears
K = (σes2×sinɸ/1.4) ×/(1/Ep+1/Eg)
K = load stress factor in n/mm2

σes = (2.8 ×B.H.N -70) n/mm2

pitch line velocity v = πdn/ 60

min no. of teeth on pinion in order

to avoid interference Tp = 2Aw/(G+√{1+1/G(1/G+2)sin2ɸ-1})

HELICAL GEAR
THE NORMAL CIRCULAR PITCH pn = pccosɑ
Overlap pc = btanɑ
component of load wa = wnsin ɑ
Axial component of load wa = wttan ɑ
For double helical gear the minm
face width b=2.3pc/tanɑ
equivalent number of teeth on a
helical gear T e = T/cos3ɑ

proportions for helical gear

pressure angle ɸ=15 ̊ to 20 ̊
helix angle ɑ = 20 ̊ to 45 ̊
addendum =0.8m
dedendum =1m
minimum total depth =1.8m
minimum clearance =0.2m
thickness of tooth =1.5708m
tangential tooth load w t=(σo×cv)b. π.m.yˊ
yˊ =tooth form factor to the formative or virtual or equivalent number of teeth

For non-metallic gears Cv = 0.75 +0.25

1+v

For precision gears cut with

High accuracy and operating Cv = 0.75/(0.75+√v)
At velocity above 20 m/s

For peripheral velocities from 5m/s to 10m/s C v = 6/(6+v)

For peripheral velocities from 10m/s to 20m/s C v = 15/(15+v)

Dynamic tooth load wd = wt+wi

Wi = 21v(b×c cos ɑ + wt) cosɑ/21v+√ (b×c cos2ɑ + wt)
2

Static load ws = σe×b×pc× yˊ

Wear tooth load ww= DP×b×Q×k/ cos2ɑ

K = (σes2×sinɸn/1.4) ×/(1/Ep+1/Eg)
ɸn= normal pressure angle

WORM GEARS

The lead l= pa×n

N=number of starts

Lead angle (dw=pitch circle dia of worm) tanλ=l/ π×dw

= p a×n/ π×dw

For a compact design the lead angle can be tanλ=(Nw/Ng)1/3

Normal pitch p n= pa×cosλ

normal lead ln=l×cosλ

helix angle (aw) aw+ λ=90

linear velocity of worm(v w) v w= l× Nw / 60

linear velocity of worm gear(v g) vg= π×dg×Nw /60

velocity ratio v.r=tg/n

efficiency of worm gearing η= tanλ(cosɸ-μtanλ)/cosɸtanλ+μ

efficiency is maximum when tanλ=√(1+μ2-μ)

also, approximately efficiency is η= tanλ(1-μtanλ)/tanλ+μ

static tooth load ws= σe×b×pc× y

wear tooth load ww =dg×b×k

k= load stress factor

tangential force on worm t=p×60/ π×Nw

also wt wt =2×t/dw

wa= wt/tanλ

wr=wa .tanɸ

BEARING