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1416-18

Object Breaker protection

Type REQ650 Serial No. T1738222

Operating range -25 to 70 °C EMC emission class A


Mechanical class 1

Client ABB AB,


Nätverksgatan 3, Västerås, Sweden
Manufacturer ABB AB,
Nätverksgatan 3, Västerås, Sweden
Tested by DNV GL Netherlands B.V.,
Arnhem, the Netherlands
Date of tests 6 November 2017 to 1 August 2018

Test specification The tests have been carried out in accordance with IEC 60255-1:2009.

Summary and The object has complied with the relevant requirements of the standard.
conclusion

This report applies only to the object tested. The responsibility for
conformity of any object having the same type references as that tested
rests with the Manufacturer.
*) as declared by the manufacturer

This report consists of 68 pages in total.

DNV GL Netherlands B.V.

J.P. Fonteijne
Executive Vice President
KEMA Laboratories

Arnhem, 6 November 2018


Version: 1

Copyright: Only integral reproduction of this report is permitted without written permission from DNV GL. Electronic copies as PDF or scan of this report
may be available and have the status “for information only”. The sealed and bound version of the report is the only valid version.
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INFORMATION SHEET
1 KEMA Type Test Certificate
A KEMA Type Test Certificate contains a record of a series of (type) tests carried out in accordance
with a recognized standard. The object tested has fulfilled the requirements of this standard and the
relevant ratings assigned by the manufacturer are endorsed by DNV GL. In addition, the object’s
technical drawings have been verified and the condition of the object after the tests is assessed and
recorded. The Certificate contains the essential drawings and a description of the object tested. A
KEMA Type Test Certificate signifies that the object meets all the requirements of the named
subclauses of the standard. It can be identified by gold-embossed lettering on the cover and a gold
seal on its front sheet.
The Certificate is applicable to the object tested only. DNV GL is responsible for the validity and the
contents of the Certificate. The responsibility for conformity of any object having the same type
references as the one tested rests with the manufacturer.
Detailed rules on types of certification are given in DNV GL’s Certification procedure applicable to
KEMA Laboratories.

2 KEMA Report of Performance


A KEMA Report of Performance is issued when an object has successfully completed and passed a
subset (but not all) of test programmes in accordance with a recognized standard. In addition, the
object’s technical drawings have been verified and the condition of the object after the tests is
assessed and recorded. The report is applicable to the object tested only. A KEMA Report of
Performance signifies that the object meets the requirements of the named subclauses of the
standard. It can be identified by silver-embossed lettering on the cover and a silver seal on its front
sheet.
The sentence on the front sheet of a KEMA Report of Performance will state that the tests have been
carried out in accordance with …… The object has complied with the relevant requirements.

3 KEMA Test Report


A KEMA Test Report is issued in all other cases. Reasons for issuing a KEMA Test Report could be:
• Tests were performed according to the client’s instructions.
• Tests were performed only partially according to the standard.
• No technical drawings were submitted for verification and/or no assessment of the condition of
the object after the tests was performed.
• The object failed one or more of the performed tests.
The KEMA Test Report can be identified by the grey-embossed lettering on the cover and grey seal on
its front sheet.
In case the number of tests, the test procedure and the test parameters are based on a recognized
standard and related to the ratings assigned by the manufacturer, the following sentence will appear
on the front sheet. The tests have been carried out in accordance with the client's instructions. Test
procedure and test parameters were based on ..... If the object does not pass the tests such
behaviour will be mentioned on the front sheet. Verification of the drawings (if submitted) and
assessment of the condition after the tests is only done on client's request.
When the tests, test procedure and/or test parameters are not in accordance with a recognized
standard, the front sheet will state the tests have been carried out in accordance with client’s
instructions.

4 Official and uncontrolled test documents


The official test documents of DNV GL are issued in bound form. Uncontrolled copies may be provided
as a digital file for convenience of reproduction by the client. The copyright has to be respected at all
times.
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TABLE OF CONTENTS

1 Summary ................................................................................................................... 5

2 Identification of the object tested .................................................................................. 6


2.1 Ratings/characteristics of the object tested 6
2.2 Description of the object tested 7
2.3 List of drawings 8
2.4 Photograph of test object 9

3 General information ................................................................................................... 10


3.1 The tests were witnessed by 10
3.2 The tests were carried out by 10
3.3 Reference to other reports 10
3.4 Subcontracting 10
3.5 Purpose of the tests 10
3.6 Measurement uncertainty 10
3.7 Instruments used 10

4 Test arrangement...................................................................................................... 11

5 Risk assessment ....................................................................................................... 12

6 Enclosure protection .................................................................................................. 13

7 Product safety .......................................................................................................... 17


7.1 Inspection 17
7.1.1 Pre-inspection 17
7.1.2 Visual and functional inspection 17
7.2 Impulse voltage test 18
7.3 Dielectric voltage test 21
7.4 Protective bonding resistance 24
7.5 Thermal withstand current transformer 27
7.6 Thermal withstand voltage transformer 28
7.7 Marking and documentation 29

8 Energizing quantities ................................................................................................. 30


8.1 Burden for current measuring input 30
8.2 Burden for voltage measuring input 31
8.3 Burden PSU 32
8.4 Burden BIM 33
8.5 Inrush current PSU 34

9 Contact Performance ................................................................................................. 35


9.1 Inspection 35
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9.1.1 Pre-inspection 35
9.1.2 Visual and functional inspection 35
9.2 Mechanical endurance 36
9.3 Continuous contact current 37
9.4 Short duration contact current 38
9.5 Limiting making capacity 39
9.6 Limiting breaking capacity 40

10 Climatic environment ................................................................................................. 41


10.1 Inspection 41
10.1.1 Pre-inspection 41
10.1.2 Visual and functional inspection 41
10.2 Photograph of test arrangement 42
10.3 Climatic environmental tests 43
10.3.1 Dry-heat test - operational 43
10.3.2 Cold test - operational 45
10.3.3 Dry-heat test at maximum storage temperature 46
10.3.4 Cold test at minimum storage temperature 47
10.3.5 Change of temperature test 48
10.3.6 Damp-heat steady-state test 49
10.3.7 Cyclic temperature with humidity test 50
10.4 Dielectric voltage test after climate tests 51
10.5 Measurement of insulation resistance after dielectric voltage test 52
10.6 Protective bonding resistance after climate test 53

11 Electromagnetic compatibility ..................................................................................... 56


11.1 Inspection 56
11.1.1 Pre-inspection 56
11.1.2 Visual and functional inspection 56
11.2 Radiated emission 57
11.3 Conducted emission 61

12 Measurement uncertainty ........................................................................................... 66

13 List of instruments used ............................................................................................. 67


13.1 EMC equipment 67
13.2 Climate tests 68
13.3 Measurement equipment 68
13.4 Test set 68
Version: 1
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1 SUMMARY

By order of the client type tests according to IEC 60255-1 have been performed on the test object.

Test / Measurement Test result


Product safety Passed
Electromagnetic compatibility (EMC) Passed
Climatic environmental conditions Passed
Enclosure protection Passed

The test object REQ670 belongs to the Relion 670 and 650 series, version 2.2. The tests performed on
REQ670 are part of a type test programme to certify the Relion 670 and 650 series, version 2.2.
The type test programme has also been performed on other types of Relion 670 and 650 series,
version 2.2. The results of these tests are described in the following reports:

Report number Relion version 2.2 device


1418-18 Overview and risk assessment
1417-18 REC670
1414-18 RED670
1410-18 REL670
1416-18 REQ670
1412-18 RER670
1408-18 RES670
1415-18 RET670
1446-18 Tests of protection functions

The test results obtained during the tests were compared with the relevant standards and with the
manufacturers specifications, given in the following documents:

Document Document number Revision


Technical manual Breaker protection REQ650 version 2.2 1MRK505384-UEN C
Version: 1
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2 IDENTIFICATION OF THE OBJECT TESTED

2.1 Ratings/characteristics of the object tested

Rated voltage, UR 110/220 Vac


Rated current IR 5 A
Rated frequency 50, 60 Hz
Rated auxiliary voltage 24-60 Vdc
Binary input voltage 48-60 Vdc
Output contact continuous current 8 A
Maximum operating temperature 70 °C
Minimum operating temperature -25 °C
Maximum storage temperature 85 °C
Minimum storage temperature -40 °C

Classification
IP-class front side (with sealing strip) IP 54
IP-class front side (without sealing strip) IP 40
IP-class sides IP 40
IP-class rear side (compression terminal) IP 20
IP-class ring lug terminal IP 10
Mechanical class 1
EMC emission class A
EMC immunity zone A
Overvoltage category II & III
Pollution degree 2
Version: 1
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2.2 Description of the object tested

Manufacturer ABB AB,


Nätverksgatan 3, Västerås, Sweden
Type REQ650
Object Breaker protection
Settings Unless otherwise specified, the default settings of the
manufacturer were used.
Product version 2.2

IED serial number T1738222, firmware version 2.2.1.10, IED 6


Slot Module Serial No. Hardware Software
P1 PSM 730142-0011-1717 1MRK002239-ABr03 -
P3 BIM 807937-0016-2417 1MRK000508 5.0.2
P4 BOM 838705-0007-3017 1MRK000614-ABr09 5.0.2
P5 BIM 898429-0001-4017 1MRK000508-Ear09 5.0.2
P30 NUM 816177002246-Ear02 1MRK002246-Ear02 1.0.2
P30:1 SFP 100FX 1 AX17370000087 1MRK005500-Aar00 -
P30:2 SFP 100TX 2 AX17430008535 1MRK005500-Bar00 -
P31 ADM 0000Q36YL0 1MRK002133-ACr07 1.3.2
P31:2 RS485 Q2501P 1MRK002309-Aar01 0.01
P40 TRM 7I + 5U 0000Q28SFX 1MRK002247-ARr04 -
pHMI LHMI 0002701848 1MRK000028-ABr01 4.00.018
CBM CBM Q30V30 1MRK001434-Lar03 -
Version: 1
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2.3 List of drawings

The client has submitted files containing drawings and documents of the IEDs and their modules.
These files are kept in the KEMA Laboratories project file.
KEMA Laboratories has made use of these drawings / documents during the execution of the tests.
KEMA Laboratories has not verified in detail that these drawings and documents represent the object
tested.
Version: 1
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2.4 Photograph of test object


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3 GENERAL INFORMATION

3.1 The tests were witnessed by

The tests were carried out without a representative of the client present.

3.2 The tests were carried out by

Name Company
Martijn Dallinga DNV GL Netherlands B.V.,
Herman Koerts Arnhem, the Netherlands
Mihai Bivolaru

3.3 Reference to other reports

Report no. Tests described


10021419-OPE/INC 162464 Communication requirements in accordance with
IEC 61850 Edition 2 Parts 6, 7-1, 7-2, 7-3, 7-4 and 8-1
10021419-OPE/INC 16-2490 Communication requirements in accordance with
IEC 60870-5-103
1029-16 Type test certificate

3.4 Subcontracting

The following tests were subcontracted to DEKRA Certification B.V., Arnhem, the Netherlands:
• measurement of radiated emission in accordance with IEC 60255-26 and CISPR22.
• measurement of conducted emission in accordance with IEC 60255-26 and CISPR22.
• contact performance in accordance with IEC 61810-1.

3.5 Purpose of the tests

Purpose of the tests was to verify whether the material complies with the specified requirements.

3.6 Measurement uncertainty

A table with measurement uncertainties is enclosed in this report. Unless otherwise stated, the
measurement uncertainties of the results presented in this report are as indicated in that table.

3.7 Instruments used

A detailed list with instruments used is enclosed in this report.


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4 TEST ARRANGEMENT

A general test set-up is made by connecting the protective relay to a relay test set. The protective
relay is powered with rated auxiliary voltage. Currents and/or voltages are applied to the analogue
input module(s). If required status signals are applied to the binary input module(s). The operation
and resetting is monitored with the binary output modules operated with 24 VDC. The protective relay
is parameterized and monitored by means of the human machine interface and interface on the
display and LED's. Settings of the IED under test and information from the IED is handled by PCM600
software from ABB. Communication between IED and parameterizing and monitoring device is via
Ethernet communication.

Protective relay
Parameterizing and
Analog Binary monitoring device
input I/O

Current/voltage
amplifier

Analog Binary
output I/O
Monitoring device
Relay test set
Version: 1
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5 RISK ASSESSMENT

Clause 7.3 in IEC 60255-1 describes that testing a product which is part of a product family shall be
considered sufficient to cover the entire product family provided a documented risk assessment is
carried out to determine which type tests are valid and which tests need to be repeated on the rest of
the product family. The risk assessment is present in the Type test certificate 1418-18.
Version: 1
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6 ENCLOSURE PROTECTION

Standard and date


Standard IEC 60255-1, subclause 6.3
Basic standard IEC 60255-27, subclause 10.6.2.6
Test date 18 April 2018

Environmental conditions
Ambient temperature 21 °C

Characteristic test data


Serial number T1738222

Terminal side Degree of protection


Specification by the manufacturer Observation
Front IP 54 with sealing strip and sticker1) IP 54
IP 40 without sealing strip IP 40
Top IP 40 IP 40
Bottom IP 40 IP 40
Back IP 20 for compression terminals IP 20
IP 10 for ring lug terminals IP 10
Left IP 40 IP 40
Right IP 40 IP 40
1)The sealing for IP 54 is only tested on REC670: see report 1416-18.

Requirement
• The requirements for accessible parts test according to IEC 60255-27 is IP2X, the requirement
for wiring terminals is IP1X (see IEC 60255-27, subclause 5.1.5.2.6).

Result
The object passed the test.
Version: 1
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Test on rear side, IP20, compression terminals. The test probe does not touch the metal parts of the
connector.
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Test on rear side, IP20. The test finger does not penetrate the housing.
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Test at side, IP40. The test finger does not penetrate the housing.
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7 PRODUCT SAFETY

7.1 Inspection
7.1.1 Pre-inspection

The pre-inspection is performed to verify that the test object is in operating state as described in
IEC 60255-1, Annex A 2.5. The pre-inspection is carried out prior to the test procedure.

The communication with the maintenance computer is verified. Signals are simulated to verify the
functioning and operation with the specified performance specification for the following inputs and
outputs:
• analogue inputs.
• digital inputs.
• contact outputs.
• data communication ports.

7.1.2 Visual and functional inspection

After each test a visual and functional inspection is carried out as described in this chapter.

The visual inspection is carried out to verify that there is no visual mechanical damage.
There shall be no:
• burning of any components.
• paint blisters on any components.
• discolouration on components.
• deformation of modules or components.
• interruptions or damage on interconnecting cables, wires and connectors.

Functional inspection is carried out to verify the correct operation of the test object.
The measurements of analogue input data shall not exceed twice the class index for the measurement.
There shall be no:
• alarm indications on display and LED’s.
• error messages reported in the maintenance computer.
• unintentional change of contact outputs.
• unintentional change of digital input status.

Unless otherwise stated the visual and functional inspection was carried out successfully after each
test.
Version: 1
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7.2 Impulse voltage test

Standard and date


Standard IEC 60255-1, subclause 6.4
Basic standard IEC 60255-27, subclause 10.6.4.2
Test date 12 January 2018

Environmental conditions
Ambient temperature 20 °C
Humidity 49 %

Characteristic test data


Serial number T1738222
Time to rise-value 1,2 µs (± 30%)
Time to half-value 50 µs (± 20%)
Source impedance 500 Ω (± 10%)
Output energy 0,5 J (± 10%)
Pulse interval ≥1s

Test arrangement Voltage applied No. of impulses Polarity Observations


Voltage applied to Tested against kV
X11; 1 to 3 Alarm Earth and all 5 5 Positive -
contact PSM others 5 Negative -
X11; 4, 5 PSU Earth and all 5 5 Positive -
PSM others 5 Negative -
X31 BIM Earth and all 5 5 Positive -
others 5 Negative -
X32 BIM Earth and all 5 5 Positive -
others 5 Negative -
X41 BOM Earth and all 5 5 Positive -
others 5 Negative -
X42 BOM Earth and all 5 5 Positive -
others 5 Negative -
X51 BIM Earth and all 5 5 Positive -
others 5 Negative -
X52 BIM Earth and all 5 5 Positive -
others 5 Negative -
X312 RS485 Earth and all 1 5 Positive -
others 5 Negative -
X401 1 to 14 CTs Earth and all 5 5 Positive -
TRM 7I + 5U others 5 Negative -
X401 15 to 24 VTs Earth and all 5 5 Positive -
TRM 7I + 5U others 5 Negative -

Note
The test has been performed after completion of the climatic tests.
Version: 1
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Requirement
• no disruptive discharges or flashovers shall occur.
• the visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
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Photograph of test arrangement


Version: 1
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7.3 Dielectric voltage test

Standard and date


Standard IEC 60255-1, subclause 6.4
Basic standard IEC 60255-27, subclause 10.6.4.3
Test date 12 January 2018

Environmental conditions
Ambient temperature 20 °C

Characteristic test data


Serial number T1738222
Frequency 50 Hz
Test duration 1 min

Test arrangement Insulation Voltage applied Insulation Observations


resistance resistance
at 500 Vdc at 500 Vdc
(before the test) (after the test)
Voltage Tested
applied to against MΩ kV MΩ
X11; 1 to 3 Earth and all >550 2,0 >550 -
Alarm others
contacts
PSM
X11; 4, 5 Earth and all >550 2,0 >550 -
PSU others
PSM
X31 BIM Earth and all >550 2,0 >550 -
others
X32 BIM Earth and all >550 2,0 >550 -
others
X41 BOM Earth and all >550 2,0 >550 -
others
X42 BOM Earth and all >550 2,0 >550 -
others
X51 BIM Earth and all >550 2,0 >550 -
others
X52 BIM Earth and all >550 2,0 >550 -
others
X312 RS485 Earth and all >550 2,0 >550 -
others
X401 1 to 14 Earth and all >550 2,0 >550 -
CTs others
TRM 7I + 5U
X401 15 to Earth and all >550 2,0 >550 -
24 VTs others
TRM 7I + 5U
Version: 1
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Note
The test has been performed after completion of the climatic tests.

Requirement
• no disruptive discharges or flashovers shall occur.
• the visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
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Photograph of test arrangement


Version: 1
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7.4 Protective bonding resistance

Standard and date


Standard IEC 60255-1, subclause 6.4
Basic standard IEC 60255-27, subclause 10.6.4.5
Test date 16 March 2018

Environmental conditions
Ambient temperature 20 °C

Characteristic test data


Serial number T1738222
Test voltage < 12 Vdc
Test current 20 A
Test duration 60 s

Test point (see Tested against Resistance Observations


photograph on next page) 
1 Earth terminal 0,004 -
2 Earth terminal 0,004 -
3 Earth terminal 0,004 -

Requirement
• the resistance between the test point and the protective conductor terminal shall not
exceed 0,1 Ω.
• the visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
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Test points
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Photograph of test arrangement


Version: 1
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7.5 Thermal withstand current transformer

Standard and date


Standard IEC 60255-1, subclause 6.4
Basic standard IEC 60255-27, subclause 10.6.5.3
Test date 23 and 27 July 2015

Environmental conditions
Ambient temperature 21 and 20 °C

Characteristic test data


Serial number I1511009
Frequency 50 Hz
Insulation resistance 100 MΩ

Tests according to IEC 60255-27;


Terminal Test current Duration Observations
A
X411: 1+2 4 x IN 3h 1
X411: 3+4
X411: 5+6
X401: 11+12 100 x IN 1s 2

Observations
1. No damage of the test object.
2. Correct operation of the test object after the test.

Optional functionality tests;


Terminal Test current Duration Observations
A
X411: 1+2 4 x IN 3h 1
X411: 3+4
X411: 5+6
X401: 11+12 100 x IN 1s 2

Observations
1. Operating within the stated accuracy.
2. Capable of operating.

Results are re-used from report 1029-16: tests on 670-series v2.0 in 2015.

Requirement
• The equipment CT input circuits shall withstand overcurrents declared by the manufacturer,
both continuously and for 1 s duration, without creating a fire or electric shock risk.
• the visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
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7.6 Thermal withstand voltage transformer

Standard and date


Standard IEC 60255-1, subclause 6.4
Basic standard IEC 60255-27, subclause 10.6.5.3
Test date 23 July 2015

Environmental conditions
Ambient temperature 20 °C

Characteristic test data


Serial number I1511009
Frequency 50 Hz
UR 110/220 V

Terminal Test voltage Duration Observations


V
X401 23+24 (ch12) 420 3h 1, 2 and 3
450 10 s 1, 2 and 3

Observations
1. No damage of the test object.
2. Correct operation of the test object after the test.
3. Capable of operation (outside of accuracy range)

Results are re-used from report 1029-16: tests on 670-series v2.0 in 2015.

Requirement
• The equipment VT input circuits shall withstand overvoltages declared by the manufacturer,
without damage, both continuously and for 10 s duration.
• the visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
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7.7 Marking and documentation

Standard and date


Standard IEC 60255-1, subclause 6.4
Basic standard IEC 60255-27, subclause 9
Test date 23 May 2018

Characteristic test data


Serial number T1738222
Documentation Installation manual 1MRK 514027-UEN vs2.2/03-2018
Product guide breaker protection_REQ650 vs2.2/05-2017

Requirement
• the markings on the test object shall comply with the requirements of IEC 60255-27,
subclause 9.1.
• the documentation of the test object shall comply with the requirements of IEC 60255-27,
subclause 9.2.

Result
The object passed the test.
Version: 1
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8 ENERGIZING QUANTITIES

8.1 Burden for current measuring input

Standard and date


Standard IEC 60255-1, subclause 6.10.2
Test date 22 July 2015

Environmental conditions
Ambient temperature 22 °C

Characteristic test data


Serial number I1511009
Rated input energizing current 1A
Number of measurements 5 (issue maximum value)

Burden Observations
Required Measured
mVA mVA
CT input 1 A < 20 12 -
(X401 1+2)
CT input 1 A < 20 14 -
(X401 5+6)
CT input 1 A < 20 14 -
(X401 11+12)

Results are re-used from report 1029-16: tests on 670-series v2.0 in 2015.

Result
The object passed the test.
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8.2 Burden for voltage measuring input

Standard and date


Standard IEC 60255-1, subclause 6.10.1
Test date 22 July 2015

Environmental conditions
Ambient temperature 22 °C

Characteristic test data


Serial number I1511009
Rated input energizing voltage 110 V
Number of measurements 5 (issue maximum value)

Burden Observations
Specified Measured
mVA
VT input 110 V < 20 mVA at 110 V 17,0 -
(X401, 13+14)
VT input 220 V < 20 mVA at 110 V 63,4 -
(X401, 13+14)
VT input 110 V < 20 mVA at 110 V 16,3 -
(X401, 17+18)
VT input 220 V < 20 mVA at 110 V 59,8 -
(X401, 17+18)
VT input 110 V < 20 mVA at 110 V 16,5 -
(X401, 23+24)
VT input 220 V < 20 mVA at 110 V 61,6 -
(X401, 23+24)

Results are re-used from report 1029-16: tests on 670-series v2.0 in 2015.

Result
The object passed the test.
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8.3 Burden PSU

Test performed on REL670, report number 1410-18 and RES670, report number 1408-18.
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8.4 Burden BIM

Standard and date


Standard IEC 60255-1, subclause 6.10.5
Test date 27 July 2015

Environmental conditions
Ambient temperature 20 °C

Characteristic test data


Serial number I1511009
Binary input supply See table Vdc
Number of measurements 5 (issue maximum value)

Binary inputs Burden Observations


Input voltage Specified Measured
Vdc VA VA
P3, 1 110 < 0,2 0,11 -
P3, 1 125 < 0,2 0,13 -
P4, 1 220 < 0,5 0,36 -
P4, 1 250 < 0,5 0,43 -
P5, 1 220 < 0,5 0,36 -
P5, 1 250 < 0,5 0,43 -
P7, 1 220 < 0,5 0,36 -
P7, 1 250 < 0,5 0,43 -
P8, 1 220 < 0,5 0,36 -
P8, 1 250 < 0,5 0,43 -

Results are re-used from report 1029-16: tests on 670-series v2.0 in 2015.

Result
The object passed the test.
Version: 1
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8.5 Inrush current PSU

Test performed on REL670, report number 1410-18 and RES670, report number 1408-18.
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9 CONTACT PERFORMANCE

9.1 Inspection
9.1.1 Pre-inspection

The pre-inspection is performed to verify that the test object is in operational state as described in
IEC 60255-1, Annex A 2.5. The pre-inspection is carried out prior to the test procedure.

The communication with the maintenance computer is verified. Signals are simulated to verify the
functioning and operation with the specified performance specification for the following inputs and
outputs:
• analogue inputs
• digital inputs
• contact outputs.

9.1.2 Visual and functional inspection

After each test a visual and functional inspection is carried out as described in this chapter.

The visual inspection is carried out to verify that there is no visual mechanical damage.
There shall be no:
• burning of any components.
• paint blisters on any components.
• discolouration on components.
• deformation of modules or components.
• interruptions or damage on interconnecting cables, wires and connectors.

Functional inspection is carried out to verify the correct operation of the test object.
The measurements of analogue input data shall not exceed twice the class index for the measurement.
There shall be no:
• alarm indications on display and LED’s.
• error messages reported in the maintenance computer.
• unintentional change of contact outputs.
• unintentional change of digital input status.

Unless otherwise stated the visual and functional inspection was carried out successfully after each
test.
Version: 1
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9.2 Mechanical endurance

Standard and date


Standard IEC 60255-1, subclause 6.11
Test date 22 June 2015

Environmental conditions
Ambient temperature 22 °C

Characteristic test data


Serial number I1511009
Contact tested X61 (17+18)
Contact load no-load

Contact voltage Time between cycles Mechanical endurance Observations


Required value Test value
Vdc s
12 1 10000 cycles 10348 cycles -

Results are re-used from report 1029-16: tests on 670-series v2.0 in 2015.

Requirement
The visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
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9.3 Continuous contact current

Standard and date


Standard IEC 60255-1, subclause 6.11
Test date 3 and 4 August 2015

Environmental conditions
Ambient temperature 21 °C

Characteristic test data


Serial number I1511009

Contact Duration Continuous contact current Observations


Required value Test value
h A A
BOM p6 X62 (1-2) 2 ≥5 8 -
SOM p10 X102 (1-2) 2 ≥5 5 -

Results are re-used from report 1029-16: tests on 670-series v2.0 in 2015.

Requirement
The visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
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9.4 Short duration contact current

Standard and date


Standard IEC 60255-1, subclause 6.11
Test date 26 June to 3 July 2015

Environmental conditions
Ambient temperature 21 °C

Characteristic test data


Serial number I1511009
Contacts tested X62 (4+5)
X102 (4+5)

Contact voltage Duration Short duration contact current Observations


(on/off) Required value Test value
Vdc s A A
220 0,2/15 ≥ 30 30 -

Results are re-used from report 1029-16: tests on 670-series v2.0 in 2015.

Requirement
The visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
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9.5 Limiting making capacity

Standard and date


Standard IEC 60255-1, subclause 6.11
Test date 26 June to 3 July 2015

Environmental conditions
Ambient temperature 21 °C

Characteristic test data


Serial number I1511009
Contacts tested X62 (4+5)
X102 (4+5)

Contact voltage Number of cycles Limiting making capacity Observations


(at L/R = 40 ms)
Required value Test value
Vdc W W
220 1000 ≥ 1000 1000 -

Results are re-used from report 1029-16: tests on 670-series v2.0 in 2015.

Requirement
The visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
-40- 1416-18

9.6 Limiting breaking capacity

Standard and date


Standard IEC 60255-1, subclause 6.11
Test date 26 June to 3 July 2015

Environmental conditions
Ambient temperature 21 °C

Characteristic test data


Serial number I1511009
T1507017
T1507020
I1511008

Contact voltage Number of cycles Limiting braking capacity Observations


(at L/R = 40 ms)
Required value Test value
Vdc W W
48 1000 ≥ 30 48 -
110 1000 ≥ 30 44 -
125 1000 ≥ 30 37,5 -
250 1000 ≥ 30 37,5 -

Results are re-used from report 1029-16: tests on 670-series v2.0 in 2015.

Requirement
The visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
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10 CLIMATIC ENVIRONMENT

10.1 Inspection
10.1.1 Pre-inspection

The pre-inspection is performed to verify that the test object is in operational state as described in
IEC 60255-1, Annex A 2.5. The pre-inspection is carried out prior to the test procedure.

The communication with the maintenance computer is verified. Signals are simulated to verify the
functioning and operation with the specified performance specification for the following inputs and
outputs:
• analogue inputs
• digital inputs
• contact outputs
• data communication ports

10.1.2 Visual and functional inspection

After each test a visual and functional inspection is carried out as described in this chapter.

The visual inspection is carried out to verify that there is no visual mechanical damage.
There shall be no:
• burning of any components.
• paint blisters on any components.
• discolouration on components.
• deformation of modules or components.
• interruptions or damage on interconnecting cables, wires and connectors.

Functional inspection is carried out to verify the correct operation of the test object.
The measurements of analogue input data shall not exceed twice the class index for the measurement.
There shall be no:
• alarm indications on display and LED’s.
• error messages reported in the maintenance computer.
• unintentional change of contact outputs.
• unintentional change of digital input status.

Unless otherwise stated the visual and functional inspection was carried out successfully after each
test.
Version: 1
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10.2 Photograph of test arrangement


Version: 1
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10.3 Climatic environmental tests


10.3.1 Dry-heat test - operational

Standard and date


Standard IEC 60255-1, subclause 6.12.3.1
Test date 28 November 2017

Characteristic test data


Serial number T1738222
Type of test Bd
Operating conditions energized
Power supply 48 V
Relative humidity <50 %
Maximum rate of change 1 °C/min over a period of 5 min

Test procedure Duration of exposure Operating temperature Observations


h °C
Powering up after 1 +70 1
Correct function at rated 16 2, 3
load/current

Observations
1. Correct start up, normal operation
2. Correct operation within the specified accuracy
3. The contrast of the LDC display at 70 °C has been impaired in a way that it is hard to read
from the display.

Display at 70 °C
Version: 1
-44- 1416-18

Requirement
• a dielectric voltage test shall be performed.
• a measurement of insulation resistance shall be performed.
• the visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
-45- 1416-18

10.3.2 Cold test - operational

Standard and date


Standard IEC 60255-1, subclause 6.12.3.2
Test date 29 November 2017

Characteristic test data


Serial number T1738222
Type of test Ad
Operating conditions energized
Power supply 48 V
Relative humidity <50 %
Maximum rate of change 1 °C/min over a period of 5 min

Test procedure Duration of exposure Operating temperature Observations


h °C
Powering up after 1 -25 1
Correct function at 16 2
rated load/current

Observations
1. Correct start up, normal operation
2. Correct operation within the specified accuracy

Requirement
• a dielectric voltage test shall be performed.
• a measurement of insulation resistance shall be performed.
• the visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
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10.3.3 Dry-heat test at maximum storage temperature

Standard and date


Standard IEC 60255-1, subclause 6.12.3.3
Test date 28 November 2017

Characteristic test data


Serial number T1738222
Type of test Bb
Operating conditions non-energized
Relative humidity <50 %
Maximum rate of change 1 °C/min over a period of 5 min

Test procedure Duration of exposure Storage temperature Observations


h °C
Storage 16 +85 1

Observations
1. Correct operation after the test, accuracy measurements are within the specifications.

Requirement
• a dielectric voltage test shall be performed.
• a measurement of insulation resistance shall be performed.
• the visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
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10.3.4 Cold test at minimum storage temperature

Standard and date


Standard IEC 60255-1, subclause 6.12.3.4
Test date 27 November 2017

Characteristic test data


Serial number T1738222
Type of test Ab
Operating conditions non-energized
Relative humidity <50 %
Maximum rate of change 1 °C/min over a period of 5 min

Test procedure Duration of exposure Storage temperature Observations


h °C
Storage 16 -40 1

Observations
1. Correct operation after the test, accuracy measurements are within the specifications.

Requirement
• a dielectric voltage test shall be performed.
• a measurement of insulation resistance shall be performed.
• the visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
-48- 1416-18

10.3.5 Change of temperature test

Standard and date


Standard IEC 60255-1, subclause 6.12.3.5
Test date 30 November 2017

Characteristic test data


Serial number T1738222
Type of test Nb
Operating conditions energized
Power supply 48 V
Relative humidity <50 %
Maximum rate of change 1 °C/min
Exposure time t1 3h
Duration of exposure 5 cycles

Test procedure Exposure time Duration of Operating temperature Observations


exposure
h °C
Pre-conditioning 1 - +22 1
Correct function 3 5 Min. -25 -
Max. +70 2, 3

Observations
1. Correct operation within the specified accuracy
2. Correct operation within the specified accuracy
3. The contrast of the LDC display at 70°C has been impaired in a way that it is hard to read
anything from the display.

Requirement
• a dielectric voltage test shall be performed.
• a measurement of insulation resistance shall be performed.
• the visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
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10.3.6 Damp-heat steady-state test

Standard and date


Standard IEC 60255-1, subclause 6.12.3.6
Test date 11 to 22 December 2017

Characteristic test data


Serial number T1738222
Type of test Cab
Operating conditions energized
Power supply 48 V
Relative humidity 93 %

Test procedure Duration of exposure Operating temperature Observations


°C
Correct function 10 days +40 -

Requirement
• a dielectric voltage test shall be performed.
• a measurement of insulation resistance shall be performed.
• a protective bonding resistance test shall be performed.
• the visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
-50- 1416-18

10.3.7 Cyclic temperature with humidity test

Standard and date


Standard IEC 60255-1, subclause 6.12.3.7
Test date 5 to 11 December 2017

Characteristic test data


Serial number T1738222
Type of test Db
Operating conditions energized
Power supply 48 V
Cycles 6

Test procedure Duration of Operating temperature Humidity Observations


exposure
cycles °C %
Correct function 6 +25 93 -
+55 97 -

Requirement
• a dielectric voltage test shall be performed.
• a measurement of insulation resistance shall be performed.
• the visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
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10.4 Dielectric voltage test after climate tests

Standard and date


Standard IEC 60255-1, subclause 6.12.2.3
Basic standard IEC 60255-27, subclause 10.6.4.3
Test date 12 January 2018

Environmental conditions
Ambient temperature 21 °C

Characteristic test data


Serial number T1738222
Frequency 50 Hz
Test duration 1 min

Test arrangement Insulation Voltage applied Observations


resistance
at 500 Vdc before
test
Voltage Tested against
applied to MΩ kV
X11; 1 to 3 Alarm Earth and all >550 2,0 -
contacts others
PSM
X11; 4, 5 PSU Earth and all >550 2,0 -
PSM others
X31 BIM Earth and all >550 2,0 -
others
X32 BIM Earth and all >550 2,0 -
others
X41 BOM Earth and all >550 2,0 -
others
X42 BOM Earth and all >550 2,0 -
others
X51 BIM Earth and all >550 2,0 -
others
X52 BIM Earth and all >550 2,0 -
others
X312 RS485 Earth and all >550 2,0 -
others
X401 1 to 14 CTs Earth and all >550 2,0 -
TRM 7I + 5U others
X401 15 to 24 VTs Earth and all >550 2,0 -
TRM 7I + 5U others

Requirement
No discharge, no flashover.
The visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
-52- 1416-18

10.5 Measurement of insulation resistance after dielectric


voltage test

Standard and date


Standard IEC 60255-1, subclause 6.12.2.2
Basic standard IEC 60255-27, subclause 10.6.4.4
Test date 12 January 2018

Characteristic test data


Serial number T1738222
Test voltage 500 Vdc

Test arrangement Measurement of Observations


resistance
Voltage applied to Tested against MΩ
X11; 1 to 3 Alarm contacts Earth and all >550 -
PSM others
X11; 4, 5 PSU Earth and all >550 -
PSM others
X31 BIM Earth and all >550 -
others
X32 BIM Earth and all >550 -
others
X41 BOM Earth and all >550 -
others
X42 BOM Earth and all >550 -
others
X51 BIM Earth and all >550 -
others
X52 BIM Earth and all >550 -
others
X312 RS485 Earth and all >550 -
others
X401 1 to 14 CTs Earth and all >550 -
TRM 7I + 5U others
X401 15 to 24 VTs Earth and all >550 -
TRM 7I + 5U others

Requirement
• the insulation resistance shall not be less than 10 MΩ.
• no visual or functional inspection required.

Result
The object passed the test.
Version: 1
-53- 1416-18

10.6 Protective bonding resistance after climate test

Standard and date


Standard IEC 60255-1, subclause 6.4
Basic standard IEC 60255-27, subclause 10.6.4.5.1
Test date 16 March 2018

Environmental conditions
Ambient temperature 20 °C

Characteristic test data


Serial number T1738222
Test voltage < 12 Vdc
Test current 20 A
Test duration 60 s

Test point (see Tested against Resistance Observations


photograph on next page) 
1 Earth terminal 0,004 -
2 Earth terminal 0,004 -
3 Earth terminal 0,004 -

Requirement
• the resistance between the test point and the protective conductor terminal shall not
exceed 0,1 Ω.
• the visual and functional inspection shall not reveal any defects or malfunctions.

Result
The object passed the test.
Version: 1
-54- 1416-18

Test points
Version: 1
-55- 1416-18

Photograph of test arrangement


Version: 1
-56- 1416-18

11 ELECTROMAGNETIC COMPATIBILITY

11.1 Inspection
11.1.1 Pre-inspection

The pre-inspection is performed to verify that the test object is in operational state as described in
IEC 60255-1, Annex A 2.5. The pre-inspection is carried out prior to the test procedure.

The communication with the maintenance computer is verified. Signals are simulated to verify the
functioning and operation with the specified performance specification for the following inputs and
outputs:
• analogue inputs
• digital inputs
• contact outputs
• data communication ports.

11.1.2 Visual and functional inspection

After each test a visual and functional inspection is carried out as described in this chapter.

The visual inspection is carried out to verify that there is no visual mechanical damage.
There shall be no:
• burning of any components.
• paint blisters on any components.
• discolouration on components.
• deformation of modules or components.
• interruptions or damage on interconnecting cables, wires and connectors.

Functional inspection is carried out to verify the correct operation of the test object.
The measurements of analogue input data shall not exceed twice the class index for the measurement.
There shall be no:
• alarm indications on display and LED’s.
• error messages reported in the maintenance computer.
• unintentional change of contact outputs.
• unintentional change of digital input status.

Unless otherwise stated the visual and functional inspection was carried out successfully after each
test.
Version: 1
-57- 1416-18

11.2 Radiated emission

Standard and date


Standard IEC 60255-1, subclause 6.15, IEC 60255-26 subclause 5.1
Basic standard CISPR 11, CISPR 22
Test date 28 February 2018

Environmental conditions
Ambient temperature 21 °C

Characteristic test data


Serial number T1738222

Power supply voltage of 24 Vdc with horizontal and vertical antenna polarisation, in the
frequency range 30 MHz – 1 GHz (red = vertical, blue = horizontal)

Results
Frequency Level (QP) Limit (QP) Margin to limit Antenna
measured at 3 m distance polarisation
at 3 m distance
MHz dBV/m dBV/m dBV/m H/V
35,91 22,62 50 27,38 Vertical
104,10 27,23 50 22,77 Horizontal
120,27 25,85 50 24,15 Horizontal
133,23 31,70 50 18,30 Vertical
159,72 18,92 50 31,08 Horizontal
161,67 18,04 50 31,96 Horizontal
Version: 1
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Power supply voltage of 60 Vdc with vertical antenna polarisation, in the frequency range
30 MHz – 1 GHz (vertical = highest levels)
Full Spectrum

80

70

60
Level in dBµV/m

50

40

30

20

10

0
30M 50 60 80 100M 200 300 400 500 800 1G
Frequency in Hz

Results
Frequency Level (QP) Limit (QP) Margin to limit Antenna
measured at 3 m distance polarisation
at 3 m distance
MHz dBV/m dBV/m dBV/m H/V
121,59 32,34 50 17,66 Vertical
124,05 33,66 50 16,34 Vertical
1000,00 37,54 57 19,46 Vertical
Version: 1
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Power supply voltage of 60 Vdc with horizontal and vertical antenna polarisation, in the
frequency range 1 GHz – 6 GHz

Result;
No significant emission was measured. The emission was at background level.

Requirement
• The radiated emission shall not exceed the limits specified in the standard CISPR 11, CISPR 22
for class A equipment.

Result
The object passed the test.
Version: 1
-60- 1416-18

Photograph of test arrangement


Version: 1
-61- 1416-18

11.3 Conducted emission

Standard and date


Standard IEC 61850-3, subclause 6.7.4, IEC 60255-26 subclause 5.1
Basic standard CISPR 11, CISPR 22
Test date 23 February 2018

Environmental conditions
Ambient temperature 21 °C

Characteristic test data


Serial number T1738222
Power supply 24 – 60 Vdc

Power supply voltage of 24 Vdc


Version: 1
-62- 1416-18

Frequency Measured average / Limit average / Margin Line


quasi peak quasi peak
MHz dB(V) dB(V) dB(V)
1,743 40,18 AV 60,00 19,82 N
1,743 40,11 QP 73,00 32,89 N
1,844 43,12 AV 60,00 16,88 N
1,844 43,13 QP 73,00 29,87 N
1,948 43,15 QP 73,00 29,85 N
1,948 43,23 AV 60,00 16,77 N
2,051 41,77 AV 60,00 18,23 N
2,051 41,78 QP 73,00 31,22 N
2,152 39,35 AV 60,00 20,65 N
2,152 39,30 QP 73,00 33,70 N
2,256 39,99 QP 73,00 33,01 N
2,256 40,04 AV 60,00 19,96 N
3,577 25,89 AV 60,00 34,11 L1
3,577 27,50 QP 73,00 45,50 L1
4,387 21,40 AV 60,00 38,60 L1
4,387 27,08 QP 73,00 45,92 L1
5,532 28,15 QP 73,00 44,85 L1
5,532 24,42 AV 60,00 35,58 L1
7,478 23,75 AV 60,00 36,25 L1
7,478 27,24 QP 73,00 45,76 L1
8,212 17,27 AV 60,00 42,73 L1
8,212 19,76 QP 73,00 53,24 L1
12,788 25,48 QP 73,00 47,53 L1
12,788 22,40 AV 60,00 37,60 L1
Version: 1
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Power supply voltage of 60 Vdc

Frequency Measured average / Limit average / Margin Line


quasi peak quasi peak
MHz dB(V) dB(V) dB(V)
2,051 41,13 AV 60,00 18,87 N
2,051 41,05 QP 73,00 31,95 N
2,359 39,01 AV 60,00 20,99 N
2,359 39,23 QP 73,00 33,77 N
2,564 39,00 AV 60,00 21,00 N
2,564 38,92 QP 73,00 34,08 N
2,872 41,15 AV 60,00 18,85 N
2,872 41,75 QP 73,00 31,25 N
2,974 38,87 AV 60,00 21,13 N
2,974 38,91 QP 73,00 34,09 N
3,282 38,68 QP 73,00 34,32 L1
3,282 38,74 AV 60,00 21,26 L1
3,487 35,78 AV 60,00 24,22 L1
3,487 36,05 QP 73,00 36,95 L1
4,409 33,24 AV 60,00 26,76 L1
4,409 36,63 QP 73,00 36,37 L1
5,539 28,17 AV 60,00 31,83 L1
5,539 30,48 QP 73,00 42,52 L1
7,179 28,50 QP 73,00 44,51 L1
7,179 24,70 AV 60,00 35,30 L1
8,027 21,27 AV 60,00 38,73 L1
8,027 24,41 QP 73,00 48,59 L1
12,743 28,68 AV 60,00 31,32 L1
12,743 30,56 QP 73,00 42,44 L1
Version: 1
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Requirement
The conducted emission at the power supply port shall not exceed the levels specified in CISPR 22 for
class A equipment.

Result
The object passed the test.
Version: 1
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Photograph of test arrangement


Version: 1
-66- 1416-18

12 MEASUREMENT UNCERTAINTY

The measurement uncertainties in the results presented are as specified below unless otherwise
indicated.

Measurement Measurement uncertainty


Current Range 0,010 – 0,050 A: 5%
Range 0,050 – 20 A: 0,5%
Voltage Range 0,1 V – 0,5 V: 1%
Range 0,5 V – 150 V: 0,5%
Phase angle between current and voltage 0,1 deg
Time 0,5 ms

The used EMC test generators are calibrated on an annual base and comply with the tolerances
mentioned in the applicable test standard.
Version: 1
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13 LIST OF INSTRUMENTS USED

13.1 EMC equipment

Description Manufacturer Type ORS number


PFS EM test PFS500 105166
Fast transient burst tester EM Test EFT500 105169
Capacitive coupling clamp 106168
Electrostatic discharge tester EM Test P18/ESD30 105167
Insulation tester EMC partner MIG0603OS2 105333
Oscillatory wave test system
EMC partner MIG0603OMI 150022
including
CDN CDN2000-06-25 150023
CN-U / DN-HF
CDN-KIT1000 89.02
DN-LF1 / DN-LF2
H-field antenna MF1000-1 151494
H-field antenna MF1000-3 151495
Continuous wave simulator
EM Test CWS500N1.1 151165
including
50 ohm attenuator ATT 6/75 151158
CDN M1 CDN M1 151180
CDN M2/M3 CDN M2/M3 151164
CDN M2/M3 CDN M2/M3 151179
CDN M4 N CDN M4 N 151160
CDN M4 N CDN M4 N 151178
CDN S9 CDN S9 151161
CDN S8 RJ45 CDN S8 RJ45 151181
CDN T8 RJ45 CDN T8 RJ45 151163
CDN AF2 CDN AF2 151162
Injection clamp EM101 151159
HF absorbing clamp FTC101 151168
HF absorbing clamp FTC101 151156
HF absorbing clamp FTC101 151157
Immunity tester, including EMC partner IMU4000 F-S-D-V-C-1500 151487
CDN EXT-TRA3000 C-SHORT-1506 151486
CDN PS3-0204
CDN CN16-1514 151489
CDN CN16T-1507 151491
CDN CN16-22-7C-1503 151490
CDN CN16-22-7D-1503 151492
Capacitive coupling clamp CN-EFT1000-1568 151497
CDN CN-BALUN-1505 151493
Insulation tester FLUKE 1503 150150
Dielectric 50Hz AC Voltage test SQS Electronic HA3300D 105156
Version: 1
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13.2 Climate tests

Description Manufacturer Type ORS number


Climate room Espec ARS-1100 151485

13.3 Measurement equipment

Description Manufacturer Type ORS number


Scopecorder Yokogawa DL850 8464-14
Oscilloscope Yokogawa DL1640 105217
Analogue multimeter avometer MK.6 I069115
Analogue multimeter avometer MK.6 67304
Analogue multimeter avometer MK.6 003392
Digital multimeter Hewlett Packard 972A 105257
Oscilloscope LeCroy 9310AL 077871
Oscilloscope Hewlett Packard 8594E 105159
Oscilloscope Rigol DS1052E 150333
Oscilloscope LeCroy 9310A 39294
Oscilloscope LeCroy 9310CM 105479
Multimeter Fluke 8840A 069128
Multimeter Fluke 8840A 069145
Analogue multimeter avometer MK.6 I067424
Multimeter Fluke 45 105356
Multimeter Fluke 8840A/AF 072418

13.4 Test set

Description Manufacturer Type ORS number


Relay test set Omicron CMC256-6 151169
Version: 1

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