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1.2 HISTORY:
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The first observations of electroluminescence in organic materials were in the early
1950s by A. Bernanose and co-workers at the Nancy-Université, France. They
applied high-voltage alternating current (AC) fields in air to materials such as
acridine orange, either deposited on or dissolved in cellulose or cellophane thin
films. The proposed mechanism was either direct excitation of the dye molecules
or excitation of electrons. In 1960, Martin Pope and co-workers at New York
University developed ohmic dark-injecting electrode contacts to organic crystals.
They further described the necessary energetic requirements (work functions) for
hole and electron injecting electrode contacts. These contacts are the basis of
charge injection in all modern OLED devices. Pope's group also first observed direct
current (DC) electroluminescence under vacuum on a pure single crystal of
anthracene and on anthracene crystals doped with tetracene in 1963 using a small
area silver electrode at 400V. The proposed mechanism was field-accelerated
electron excitation of molecular fluorescence.
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An OLED is a solid state device or electronic device that typically consists of organic
thin films sandwiched between two thin film conductive electrodes. When
electrical current is applied, a bright light is emitted. OLED use a carbon-based
designer molecule that emits light when an electric current passes through it. This
is called electrophosphorescence. Even with the layered system, these systems are
thin . usually less than 500 nm or about 200 times smaller than a human hair.
When used to produce displays. OLED technology produces self-luminous displays
that do not require backlighting and hence more energy efficient. These properties
result in thin, very compact displays. The displays require very little power, ie, only
2-10 volts. OLED technology uses substances that emit red, green, blue or white
light. Without any other source of illumination, OLED materials present bright,
clear video and images that are easy to see at almost any angle. Enhancing organic
material helps to control the brightness. and colour of light, ie, the brightness of an
OLED is determined by how much power you supply to the system.
OLEDs can have either two layers or three layers of organic material. An OLED
consist of the following parts:
• Subtrate
• Anode
• Organic layers
• Cathode
Bottom or top distinction refers not to orientation of the OLED display, but
to the direction that emitted light exits the device. OLED devices are
classified as bottom emission devices, if emitted-light pass through the
transparent or semi-transparent bottom electrode and substrate on which
the panel was manufactured. Top emission devices are classified based on
whether or not the light emitted from the OLED device exits through the lid
that is added following fabrication of the device.
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Organic electroluminescent materials, based on π-conjugated molecules may
be electrically conductive as a result of delocalization of π-electrons caused
by conjugation over part or the entire molecule. These materials have
conductivity levels ranging from insulators to conductors, and are therefore
considered organic semiconductors.
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CHAPTER 2
OLED COMPONENTS
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• Organic layers:
These layers are made up of organic plastic molecules that transport "holes"
from the anode. One conducting polymer used in OLEDs is polyaniline.
• Emissive layer:
This layer is made of organic plastic molecules(different ones from the
conducting layer) that transport electons from the cathode; this is where light is
made. One polymer used in the emissive layer is polyflourene.
2.2 Operation:
How do OLEDs emit light?
OLEDs emit light in a similar manner to LEDs. through a process called
electrophosphorescence
1. The battery or power supply of the device containing the OLED applies a voltage
across the OLED.
2. An electrical current flows from the cathode to the anode through the organic
layers(an electrical current is a flow of electrons)
3. At the boundary between the emissive and the conductive layers, electrons find
electron holes.
• When an electron finds an electron hole, the electron fills the hole (it falls
into an energy level of the atom that is missing an electron).
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• When this happens, the electron gives up energy in the form of a photon
of light.
4. The OLED emits light.The color of the light depends on the type of organic
molecule in the emissive layer. Manufacturers place several types of organic films
on the same OLED to make color displays.
As for any emerging technology, a large variety of materials and OLED structures
are used in production or tested. Moreover, alternatives to existing materials are
still actively researched in order to improve the light performance, lifetime, and
decrease manufacturing costs. There are two main families of organic light emitting
materials: those based on small molecules and those employing polymers. The
polymer technology is usually called “Polymer light-emitting diodes” (PLED).
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The DoE in 2011 within its Multi-Year Program Plan (MYPP) defined the targets for
OLED performances as shown in table T1 [DOE-11] and more especially for the
luminous efficacy [DOE-14].
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2.4 Challenges Facing:
The major challenges faced by the industry are in large-scale manufacturing, and
in material lifetime and efficiency. The use of vacuum deposition techniques for
small-molecule OLEDs is not feasible in the large-scale manufacturing of bigger
displays.
2.4.2 Lifespan:
(1) Work needed on high current density and environmental degradation
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chosen to obtain light emission at different wavelengths, and compounds such as
perylene, rubrene and quinacridone derivatives are often used. Phosphorescent
organic light emitting diodes use the principle of electrophosphorescence to
convert electrical energy in an OLED into light in a highly efficient manner, with the
internal quantum efficiencies of such devices approaching 100% when fluorescent
materials are strictly limited to 25%. The termed Ph-OLED applies to this category
of molecules. Small molecules dominate the only sizeable market in organic
electronics to date OLEDs. However, they suffer a serious drawback: they are
difficult to make into inks. Because fabrication by printing is one of the key selling
points of organic electronics, the issue clearly has commercial importance [NAN-
08]. Polymer light-emitting diodes (PLED), involve an electroluminescent
conductive polymer that emits light when connected to an external voltage. They
are used as a thin film for fullspectrum colour displays. Polymer OLEDs are quite
efficient and require a relatively small amount of power for the amount of light
produced. Polymers are easily solubilized and relatively easy to make into inks for
printable electronics applications.
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CHAPTER 3
CONSTRUCTION OF OLED
3.1 MAKING OLED:
The biggest part of manufacturing OLEDs is applying the organic layers to the
substrate. This can be done in three ways:
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With inkjet technology, OLEDs are sprayed onto substrates just like inks are
sprayed onto paper during printing. Inkjet technology greatly reduces the cost of
OLED manufacturing and allows OLEDs to be printed onto very large dims for large
displays like 80 inch TV screens or electronic billboards.
CHAPTER 4
OLED TYPES
4.1 Types of OLED:
There are six different types of OLEDs. They are:
Passive-matrix OLED
Active-matrix OLED
Transparent OLED
Foldable OLED
Top-emitting OLED
White OLED
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arranged perpendicular to the cathode strips. The intersections of the cathode and
anode make up the pixels where light is emitted. Sandwiched between the
orthogona column and row lines, thin films of organic material are activated to
emit light by applying electrical signals to designated row and column lines.
PMOLED electronics do not contain a storage capacitor and so the pixels in each
line are actually off most of the time. To compensate for this you need to use more
voltage to make them brighter. If you have 10 lines, for example, you have to make
the one line that is on 10 times as bright.
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The advantage makes active matrix OLEDs especially well suited for portable
electronics
• where battery power consumption is critical and for large displays.
The best uses for AMOLED are computer monitors, large screen TVs and electronic
signs or billboards.
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4.1.4 FOLDABLE OLED:
OLEDs have substrates made of very flexible metallic foils or plastics. Foldable
OLEDs are very lightweight and durable. Their use in devices such as cellphones
and PDAs can be sewn into fabrics for "smart" clothing, such as outdoor survival
clothing with an integrated computer chip, cell phone, GPS receiver and oled
display display sewn into it.
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4.1.6 WHITE OLED:
White OLEDs emit white light that is brighter, more uniform and more energy
efficient than that emitted by fourescent lights. White OLEDs also have the true-
color qualities of incandescent lighting. Because OLEDs can be made in large
sheets, they can replace fluorescent lights that are currently used in homes and
buildings. Their use could potentially reduce energy costs for lighting. A typical
OLED is composed of a layer of organic materials situated between two
electrodes, the anode and cathode, all deposited on a substrate. The
organic molecules are electrically conductive as a result of delocalization of
pi electrons caused by conjugation over part or all of the molecule .
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4.2 STRUCTURE OF OLED:
Organic LED is a solid state device like the LED but composed of several layers
.OLED may have two or three layers of organic material along with other layers.
The different layers of OLED are
1. Substrate layer-It supports OLED and is made up of transparent plastic or glass
film
2. Anode layer – It is a transparent layer that removes electrons. Indium tin oxide is
commonly used as the anode material.
3. Organic layer – Layer formed of organic polymers
4. Conductive layer – Transports holes from anode. Made up of organic plastic.
Polymer light-emitting diodes (PLED), also light-emitting polymers (LEP), are used in
electroluminescent conductive polymer. Typical polymers used in PLED displays
include derivatives of poly(p-phenylene vinylene) and polyfluorene.
5. Emissive layer – Transports electrons from the cathode layer. It is made up of
organic plastic
6. Cathode layer – Injects electrons. It may be transparent or not. Metals such as
Aluminium and Calcium are often used in the cathode
The basic OLED cell structure consists of a stack of thin organic layers sandwiched
between a conducting anode and a conducting cathode. They are thin-film organic
semiconductor light emitting devices. OLED works on the same principle of electro-
luminescence. Anode is transparent and made of indium tin oxide. Cathode is
reflective and made of metal. When an external potential is applied across the
electrodes, positive and negative charges are injected. These electrons and holes
shift inside the material and re-combine to form excitons and consecutively emits
photons.
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4.3 COMPARISON OF OLED/LED/LCD:
thick compare to
Display size thin and small OLED display type
narrower than
Viewing angle wide OLED
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CHAPTER 5
PROBLEMS WITH OLED
5.1 PROBLEMS WITH OLED:
OLED seem to be the perfect technology for all types of displays, but they also have
some problems:
• Lifetime :- While red and green OLED films have long lifetimes ( 10000 to 40000
hours), blue organics currently have much shorter lifetimes(only about 10000
hours).
• Manufacturing :- Manufacturing processes are expensive right now.
• Water :- Water can easily damage OLEDs.
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5.3 OLED Market:
At the earl time of OLED technology was targeting displays and small screens for
nomad applications. In this context PMOLED started shipments in 1999, AMOLED
started at the end of 2002. OLED display revenues will grow to about $44 billion in
2019, up from a total product revenue: ~$826 million in 2009 (~73 million units
shipped) [BRO-11] and $4 billion in 2011, with CAGR ~40% . Mobile phone main
display saw strong growth recently and will continue to lead in revenue for the
next several years. The OLED lighting market started to pick up around 2011 [COL-
12]. Following DoE [DOE-14], OLED technology has yet to gain a measurable share
of the general lighting market, but the OLED community is making strides toward
commercializing products for certain applications. Most OLED prototypes have yet
to attain light output levels suitable for many general lighting applications. Initial
products have been largely decorative in nature although some OLED products
have been developed for task lighting applications, such as desk or table lamps and
automotive interior lighting.
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CHAPTER 6
ADVANTAGES AND DISADVANTAGES
6.1 Advantages:
6.1.1 Weight and Substrates:
OLED is light weighted and its displays can be fabricated on flexible plastic
substrates such as polyethylene terephthalate (PET), which is used for many new
applications, such as rollup displays.
6.1.2 Cost:
OLEDs are inexpensive and they can be printed onto any suitable substrate by an
inkjet printer or even by screen printing than LCD or plasma displays.
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000/m2 or $2 000/klm. However, this value can be strongly affected by the
production rate. The OLED-module manufacturing cost evolution as function of the
production capacity.
6.3 Working:
OLED are thin film multi-layer devices consisting of a layer of organic materials
situated between two electrodes, the anode and cathode, all deposited on a
substrate. The organic molecules are electrically conductive as a result of
delocalization of pi electrons caused by conjugation over part or the entire
molecule. The voltage bias from 2.5 to 20V is applied. The Active layers are very
thin so the electric field in the active layers is very high about 105-
107V/cm.Therefore the charge carriers inject across the active layer interfaces. The
electrons are injected from the cathode and holes from the anode. The charge
carriers meet and recombine. Some molecule or polymer segment release energy
as photon or heat. The suitable dopants are added, which release the energy more
efficiently as photons.
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6.4 OLED Material from Avantama:
Avantama specializes in the development of functional materials for printed
electronics applications. Our unprecedented materials expertise has helped us
create a tailor-made, customer-first service that allows you to customize your
materials for specific manufacturing processes and end product properties
If you would like to learn more about the materials that we offer
for OLED technology manufacturing, simply contact a member of the Avantama
team today.
6.7 Disadvantages:
Their lifetime is shorter compare to other display types. White,Red and
Green OLED offer lifetime of about 5 to 25 years where as blue OLED offers
about 1.6 years
OLED screens are even worse compare to LCD when subjected to direct
sunlight.
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CHAPTER 7
CONCLUSION
OLEDs offer many advantages over both LEDs and LCDs. They are thinner,
lighter and more flexible than the crystalline layers in an LED or LCD. They have
large fields of view as they produce their own light. Research and development in
the field of OLEDs is proceeding rapidly and may lead to future applications in
heads up displays, automotive dash boards, billboard type displays etc. Because
OLEDs refresh faster than LCDs, a device with OLED display could change
information almost in real time. Video images could be much more realistic and
constantly updated.
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REFERENCES
[1] [ACA-11] Organic Electronics in Germany, Acatech reports and recommends –
No. 6, National Academy of Science and Engineering (2011)
[2] [BAR-11] J. Norman Bardsley, “Market Opportunities and Manufacturing
Challenges in OLED Lighting”, CCR Workshop Minneapolis June 7, 2011
[3] Burroughes, J. H.; Bradley, D. D. C.; Brown, A. R.; Marks, R. N.; Mackay, K.;
Friend, R. H.; Burns, P. L.; Holmes, A. B. Nature 1990, 347, 539-541.
[4] Tang, C.W.; VanSlyke, S.A. Appl. Phys. Lett. 1987, 51, 913-915.
[5] Tang, J.X.; Lee, C.S.; Lee, S.T.; Xu, Y.B. Chem. Phys. Lett. 2004, 396, 92- 96.
[6] J. Kalinowski, Emission Mechanisms in Organic LightEmitting Diodes, Organic
Electroluminescence, Taylor & Francis, Boca Raton, 2005.
[7] J. Godlewski, M. Obarowska, Organic light emitting devices, Opto-Electronics
15/4 (2007) 179-183.
[8] T. Urabe, The outstanding potential of OLED displays for TV applications, SID
Society for Information Display 24/9 (2008) 14-17
[9] [DOE-12] Solid State Lighting research and development - Manufacturing
Roadmap, Prepared for Building Technologies Office, U.S. Department of Energy,
August 2012
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