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Ann. occup. Hyg., Vol. 44, No. 6, pp.

407^19, 2000
£ 2000 British Occupational Hygiene Society
Published by Elsevier Science Ltd. All rights reserved
P I I : S0003-4878(99)00111-8 Printed in Great Britain
0003^878/00/520.00

An Analytical, Numerical, and Experimental


Comparison of the Fluid Velocity in the Vicinity of
an Open Tank with One and Two Lateral Exhaust
Slot Hoods and a Uniform Crossdraft

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L. M. CONROYf*, P. M. J. TREVELYAN| and D. B. INGHAMJ
tEnvironmental and Occupational Health Sciences, University of Illinois at Chicago, School of
Public Health (MIC 922J, 2121 W. Taylor, Chicago, IL 60612, USA; %Department of Applied
Mathematics, University of Leeds, Leeds LSI 9JT, UK

The objective of this research was to compare mathematical models of the fluid velocity in the
vicinity of an open tank with lateral slot exhaust. Two approaches were explored: a numerical
solution assuming turbulent flow and an analytical solution assuming potential flow. A
numerical simulation of the flow field in and around an open surface tank was performed using
the commercial software FLUENT®. An analytical solution was obtained using two-
dimensional potential fluid flow determined using the Schwarz-Christoffel transformation and
complex potential theory. The numerical and analytical solutions were compared with
numerical solutions and experimental measurements published by others. The numerical
solution using FLUENT and the two numerical solutions published by others appear to reflect
experimental conditions with equal accuracy. In some regions, the FLUENT solution appears
better while in other regions the other two solutions appear better. Differences in geometry and
boundary conditions could explain these differences. Greater differences were observed between
the FLUENT and CFX-F3D® solutions than between the EOL-2D® and CFX-F3D solutions.
This was unexpected since the geometry, boundary conditions, and turbulence model were more
similar in the former case than in the latter. The potential flow solution, while simpler and less
computationally intensive than the numerical solutions, resulted in estimates of experimental
velocity that were equally as good as those of the numerical solutions. The simplicity and
conservative estimates of this model make it useful for estimating exhaust hood flow
fields. © 2000 British Occupational Hygiene Society. Published by Elsevier Science Ltd. All
rights reserved.

Keywords: local exhaust ventilation; computational fluid dynamics; open surface tanks

INTRODUCTION type of exhaust are that the hood is located between


„ r . ... j • • J ^ • i >. the contaminant source and the worker's breathing
Open surface tanks are widely used in industrial set- , , , , „ , • •f
., . , -1J- ) t w j zone and the hood usually does not interfere with
tinas with typical uses including electroplating and , , ^ ,. , „ ,.
, . T . I L * •*• e access to the tank. One disadvantage of this type of
vapour degreasing. Lateral exhaust, consisting of , • , • • -, , , ~ . . ,
. ., , . ., , ., ., . , hood is that it is susceptible to low efficiency in the
one or two slot hoods along the length ofc the tank, „ , „ , . . .
c ,t * i • • cu J presence of crossdrafts and worker activity
is often used to control emissions or hazardous ma- ,r . . . , „„„.
• i c .u * i -m. J r *u- (Iyiegbuniwe, 1997).
tenals from these tanks. The advantages of this , ' . , , . „ ,
This research examines the velocity field near an
open surface tank with one and two lateral exhaust
n • A 12
Received n May
A 4 1999;
ir>nn in• final
c iform
r 1/:November
16 M U 1999.
,nnn slot hoods and a uniform crossdraft. Two
•Author to whom correspondence should be addressed. approaches were explored: a numerical solution
Tel.: +1-312-996-8857; Fax: +1-312-413-9898. assuming turbulent flow and an analytical solution
407
408 L. M. Conroy et al.

assuming potential flow. The results of this research the commercial software FLUENT® (Fluent, Inc..
are compared with experimental data and a numeri- Lebanon, NH, USA). Figures 1 and 2 show the
cal solution published by Braconnier et al. (1993) modelled domains for the tank with one exhaust
and a numerical solution published by Saunders slot and two exhaust slots, respectively. The domain
and Fletcher (1997). was selected to allow comparison with results of
other investigators (Braconnier et al., 1993;
Saunders and Fletcher, 1997). A two-dimensional
METHODS
problem was defined and the k-e, turbulence model
Turbulent flow with standard wall functions was used. The flow
A numerical simulation of the flow field in and field was determined for a slot hood on the
around an open surface tank was performed using upstream side of the tank and with slot hoods on

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Fluent

(a) ik i* i

H 1 = 1.98833 m H 2 = 2.035 m

1r
L = 0.497 m ir
-*— •i
i ) d=0.297 m

0.5 m 0.28 m 1.8256 m


slot opening = 0.035 m
wall thickness = 0.01167 m

Potential Flow

(b) ] i L ik i

H x = 1.98833 m H 2 = 2.035 m ]

i \' L = 0.497 m yr '


oo oo

d = °°

\r

distance to sink = 1/2 slot opening + wall thickness = 0.02917 m

Fig. 1. Modelled domains for the case with one exhaust hood: (a) geometry used in FLUENT solution; (b) geometry
used in potential flow solution.
Fluid velocity in the vicinity of an open tank 409

both sides of the tank. The slot hoods were mod- zero normal gradient conditions. The flow was
elled as velocity inlets with a velocity magnitude of assumed to be isothermal.
4.658 m s"1 at each slot. The crossfiow was equal to Initially, the geometry was modelled exactly as
0.48 m s " 1 and the crossfiow inlet velocity was in the comparison paper by Saunders and
determined by combining the mass flux for the Fletcher (1997). A non-uniform grid was used
crossfiow and the slot hood(s). In the case with just with the slot section divided into three grid cells
the upstream slot hood, the inlet velocity was equal in the vertical direction. The rest of the grid was
to 0.573 m s"1 and when two slot hoods were oper- established such that the aspect ratios of the
ating the inlet velocity at the upstream boundary cells in front of the hood(s) were equal to 1.0
was 0.644 m s " 1 . The outlet was defined in such a and the cell size increased toward the edges of
way as to assure mass balance with the inlets and the domain in such a way that subsequent cell

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Fluent

(a) i i i , i

H 1 = 1.98833 m H2= 1.98833 m

y
' L = 0.497m
M • i
r d=0.297 m

0.5 m 0.28 m 1.8256 m


slot opening = 0.035 m
wall thickness = 0.01167 m

Potential Flow

(b)

distance to sink = 1/2 slot opening + wall thickness = 0.02917 m

Fig. 2. Modelled domains for the case with two exhaust hoods: (a) geometry used in FLUENT solution; (b) geometry
used in potential flow solution.
410 L. M. Conroy et al.

size ratios in both directions were between 0.94 segments of 1000-5000 iterations until subsequent
and 1.1. In order to ensure that the boundary segments produced streamline plots that were
locations do not effect the flow field, the graphically indistinguishable and residual plots that
upstream and downstream boundaries were were flat, or nearly flat, for all parameters. It was
moved away from the slots in incremental steps. found that 26 000 and 25 000 iterations were necess-
The final modelled domains are shown in Fig. 1 ary for the one- and two-sided slot models, respect-
and 2. ively.
Once the solution was independent of the lo-
cation of the upstream and downstream boundaries, Potential flow
the grid density was adjusted to establish grid inde- The open surface tank was modelled as shown in
pendence. The final model used a 395 x 146 node Fig. 1-3. One way to approximate this flow is to
grid for the one-sided slot hood geometry and a use two-dimensional potential fluid flow which is

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264 x 98 node grid for the two-sided slot hood geo- determined using the Schwarz-Christoffel trans-
metry. Air density was assumed equal to formation (Milne-Thomson, 1968) and complex po-
1.2025 kg m~ 3 and viscosity equal to 1.815 x tential theory (Kellogg, 1953). The region is
10~5 k g m " 1 s~'. Convergence criteria were set such simplified in such a way that all of the parameters
that the normalized residuals for each parameter associated with the Schwarz-Christoffel transform-
were less than 5 x 10~ 6 . The program was run in ation are determined analytically. This is achieved

(a)

Ili

Fig. 3. Modelled domain for the potential flow solution showing the Gz region: (a) one exhaust hood; (b) two exhaust
hoods.
Fluid velocity in the vicinity of an open tank 411

by considering the region to be an infinite channel semi-infinite channel an analytical global relation-
with a semi-infinite sub-channel attached normally ship can be derived which relates the width of the
to the floor and with a height discontinuity in the channel to the parameters. These are derived by
infinite channel for the case with one exhaust slot integrating around semi-circles and letting the
hood. Flow through the inlet is formed by introdu- radius tend to zero or infinity in the £ plane. We
cing a source at infinity on the left-hand side of the appeal to Cauchy's theorem (Priestley, 1993) to
channel. For the one-sided exhaust case, the suction deform the semi-circle to the arc in the £ plane
slot is modelled by a sink placed on the upstream which has been mapped from a horizontal or verti-
wall of the tank located at the centre of the physical cal line in the z plane. Since we have three semi-infi-
slot exhaust in Fig. 1 (0.02917 m below the floor). nite channels, three analytical global relationships
The two-sided exhaust case was modelled by pla- can be derived to solve for the three parameters £B,
cing a sink on both walls of the tank. £ c , and K.

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To calculate the potential flow inside the region A vertical line which is far to the right on the
denoted by G: (Fig. 3) we have chosen to map Gz right-hand sub-channel in Gz is mapped to a large
using the Schwarz-Christoffel transformation onto arc, F o , in G^. Since singular points only occur
the region G^ which corresponds to the upper half along the real axis of the £ plane, and given that
of the complex £ plane. The fluid flow in the region the large arc avoids them, Cauchy's theorem means
G: is then easily established and from this the that the integral around F o is equal to the integral
stream function and fluid velocities in Gz can around the semi-circular arc, Fi, which has the
readily be determined. The x, y, £, and r\ axes are same end points.
taken as the horizontal and vertical directions in The boundary of F! with radius r\, is given by
the z and £ planes, respectively. £ = r\ el(9 + /o, where 9 is contained in the interval
The Schwarz-Christoffel theorem states that if £l5 [0,7r] and IQ is the value of £ at the centre of the
£2, ... , £„ are n points on the real axis in the £ semi-circle. Hence the integral around the arc F o is
plane such that £i < £2 < ... < £„ and 9\, 92, • • •, given by
6n are the interior angles of a simple closed polygon
of /; vertices in the z plane, then the transformation
from the £ plane to the z plane is defined by
f
Jr
d£ = =Jof d9.

(3)
0,,/n-\
-jz = K(<* - <,\) v, - £2) •••(£-£«)
d Letting rx tend to infinity reduces the integral
0) around the arc to

It should be noted that the constant K may be com-


plex, but throughout this paper it is taken to be (4)
real since no rotations of the planes are required.
Each quantity £, is real and is mapped onto the ver- However, letting rx tend to infinity is equivalent to
tex in G-, where the interior angle is 9t. Without moving the vertical line an infinite distance to the
any loss of generality we can choose the values of right. Clearly the height of the vertical line remains
two of these £,. constant since the floor and ceiling are parallel.
In performing the mapping we create a region, Thus we have
G:. with all the correct angles at the corners but
with different dimensions from those shown in e ea+iHi
/(£) d£ = dz = iH2 (5)
Fig. 3, which has lengths H\, H2, and L. The points ./To Ja
A and F, at infinity in the z plane, are mapped to
—oc and 00 in the £ plane, respectively. The four and
corners in G-, 5, C, D, and E, are mapped to the
points — QB, c c , 0, and 1 in G^ respectively. The in- H2 = Kn. (6)
terior angles at C and E are both 3TT/2 and at B
and D are both zero. Hence, we have Similarly, we can consider semi-circles around £ = 0
and £ = — E,B and on letting their radii tend to zero
dr results in
(2)
dt. C(£ + Kn
(7)
which maps G: to G-, where / is introduced to sim- T
plify the notation.
Analytical parameters. This problem has been and
modelled as an infinite channel with a semi-infinite
*l/2
channel attached normally to the floor. This is (8)
equivalent to three semi-infinite channels. For each
412 L. M. Conroy et al.

Equations (6)-(8) are solved to give z = L + i{H\ — H2) has to be mapped onto the point
£ = 1. An expansion of £ near £ = 1 in terms of z
was considered in the following form:
(9) (12)

where p and q are constants to be determined and


Z = z — L — i(H\ — H2). Since £B, c,c-> K, p, and q are
where all independent of Z, substituting Eq. (12) into Eq.
(2), rearranging, and neglecting all higher-order
(10) terms in Z we obtain
2LHj
Integration techniques. Equation (2) is a first- (13)

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4K
order complex ordinary differential equation which
has to be solved in order to map G2 to Gj. This Since G^ is in the upper half of the £ plane, when
equation cannot be integrated analytically and Z is of the form R el° we take 0 in the interval
therefore a numerical approach is required. This [0, 3n/2]. Similarly for corner C we have
equation is of the form
1/3
(11) (14)

which if solved numerically maps G^ to Gz, how-


ever, we require Gz to be mapped onto Gc. Simply Again, since G^ is in the upper half of the £ plane,
by inverting Eq. (11) ensures that, when solving nu- when Z is of the form R e'° we take 6 in the interval
merically with z chosen, the value of £ is found. [-«/2, n].
Applying the Cauchy-Riemann equations we separ- Using D02CJF we integrate over a mesh in the z
ate the first-order complex differential equation into plane to map the region Gz into the £ plane. In the
one real and one imaginary first-order ordinary region G^ a sink of strength X is placed at £ = — c*
differential equation. This only allows integration to such that in G: it is along CD located at the centre
take place in the horizontal and vertical directions of the physical slot entrance, together with a source
and so if integration along lines at an arbitrary of strength n placed at £ = £,B, and therefore the
angle is required then a rotation of the plane is complex potential W\, for the one-sided slot, is
used. In order to obtain accurate solutions of the given by
governing equation, the numerical integration of
this pair of first-order real differential equations ~ -ln(£ (15)
was performed with the aid of the NAG Fortran n
library. and the complex potential W2, for the two-sided
If a numerical parameter determination process is slot, is given by
needed then the initial value NAG routine
D02BGF can be employed which integrates a sys- - -ln(£ - -ln(£
= -ln(£
tem of first-order differential equations, subject to n n n
suitable initial conditions, over an interval using a (16)
Runge-Kutta-Merson method until a specified
variable attains a given value. However, to map the where £1* and —£2* are the values of £ along the
regions the routine D02CJF was preferred since this sides of the tank located at the centres of the physi-
routine integrates a system of first-order differential cal upstream and downstream slot exhausts, re-
equations, with suitable initial conditions, over a spectively. Although we refer to the potential flow
given range using a variable-order, variable-step, solution as an analytical solution, it should be
Adams method until a user-specified function of the
noted that the parameters and c2* are found
solution is zero. It then returns the solution at the
numerically and the mapping of G: to Gs- is per-
points in the range specified by the user.
formed numerically. The values of all the par-
Integral boundary condition. When the boundary ameters are given in Table 1.
conditions are given at singular points, namely C
and E, the NAG routines require values near the
singular points which are obtained using expansions
RESULTS
for £ in terms of z. We defined the z plane's origin
at C, however, this is appropriately redefined later Figures 4 and 5 show streamlines resulting from
for comparison with the numerical and experimen- the FLUENT output and the potential flow sol-
tal data. For example, the inversion of / is not ution for the one- and two-sided slot hoods, re-
defined at £ = 1, but the point E, namely spectively. Figures 4(a) and 5(a) show the entire
Fluid velocity in the vicinity of an open tank 413

modelled region, while Fig. 4(b) and 5(b) show with a stream function equal to 0 m 2 s '. The dis-
streamlines for the tank and exhaust region of the tance to the dividing streamline gives some indi-
flow field. Figures 6 and 7 show comparisons of the cation of hood capture efficiency. In the absence of
u- and v-components of the fluid velocity along two contaminant dispersion, contaminant released inside
cross-sections in the flow field (y = 0.297 m, of the dividing streamline would be captured by the
A- = 0.78-1.277 m; x = 0.85 m, y = 0-0.83 m, re- hood and contaminant released outside the dividing
spectively) for the case with one-sided exhaust. The streamline would escape capture. The FLUENT
experimental data and EOL-2D® (INRS, solution is predicting a greater distance to the divid-
Vandoeuvre, France) curves are from Braconnier et ing streamline than the potential flow solution and
al. (1993) and the CFX-F3D® (AEA Technology, this means that the potential flow solution underes-
Harwell, Didcot, Oxfordshire, UK) curve is from timates hood capture efficiency relative to the
Saunders and Fletcher (1997). FLUENT solution. The distance from the centre of

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the hood opening to the potential flow predicted
dividing streamline is 0.162 m or 33% of the total
DISCUSSION tank surface distance and the FLUENT solution
In the problem presented here, FLUENT was predicts a distance of 0.208 m or 42% of the tank
used to simulate the flow field for a number of surface distance.
different geometries. It was found that the distance The potential flow solution is an analytical sol-
to the outlet had the largest effect on the solution. ution of a simplified flow field and assumes inviscid,
Increasing the distance from the initial condition of irrotational, and incompressible flow. The geometry
0.3976 to 0.7952 m and again to 1.8256 m resulted selected in this problem allowed for a simplified
in different solutions but the differences became region and an analytical solution. If we had not
smaller with each progressive increase in the length. simplified the region then the Newton-Raphson
Slight differences were seen between placing the out- method (Perry and Chilton, 1973) with the Jacobian
let at x — 0.7952 and 1.8256 m and these differences matrix approximated by a finite-difference Quotient
were only observed near the outlet (x = 0.7952 m). matrix would have been required to iterate upon
No differences were observed in the region around some initial guesses of the values of the parameters.
the hood or the tank. Extending the length to This method was used to determine the flow field
4.7230 m also resulted in very small differences at for a similar geometry, but with a bottom added to
the outlet (.v = 1.8256 m), however, this geometry the tank, i.e. the tank was no longer a semi-infinite
was very computer intensive. Extending the distance channel. The resulting flow field was virtually iden-
from the slot to the upstream boundary made no tical in the region of the exhaust hoods and there-
difference in the solution. fore only the analytical solution is presented in this
Figures 4 and 5 show a comparison of the paper.
FLUENT and potential flow solutions. Figures 4(a) For the case when there are two exhaust hoods,
and 5(a) show the entire region for the case with both the potential flow solution and the FLUENT
one exhaust slot and two exhaust slots, respectively. solution predict complete capture. That is, all the
The streamlines are closest near the upper wall of streamlines that penetrate into the tank, enter one
the region and larger differences are seen near the of the two hoods (Fig. 5).
tank and exhaust hood. Figure 4 shows one stream- As seen in Fig. 4 and 5, the potential flow
line which just enters the hood and this is referred streamlines are always below those predicted by
to as the 'dividing streamline'. It is the streamline FLUENT. If the upstream boundary were at the

Table 1. Parameter values for potential flow solution

Position parameter Value for one exhaust slot Value for two exhaust slots

A —oo —oo
B B = -3.97641 ^ = -3.53179
C • = -0.94312 • = -0.77934
Sink near C -0.69086 -0.56345
D 0 0
Sink near E 0.67041
E 1.0 1.0
F oo oo
K 0.64776 0.63291
-0.16303 -0.16303
1.13983 1.28046
1.98833 1.98833
2.035 1.98833
0.497 0.497
414 L. M. Conroy et al.

same location, we would expect to see the potential Many of the commercially available CFD soft-
flow streamlines to be below the FLUENT stream- ware packages allow the user to solve complex fluid
lines in the bottom part of the flow field and above dynamics problems with limited experience in math-
the FLUENT streamlines near the top. That is, we ematics. However, the solutions are only as good as
would expect the potential flow streamlines to be the problem definition. A critical part of the pro-
closer to the walls near the walls. This is not the blem definition is establishing a grid for numerical
case, because in the potential flow problem, the solution. The solution should be grid independent,
upstream inlet is at infinity, whereas the FLUENT that is, the solution should not change with increas-
inlet is as shown in Fig. 4 and 5. By definition, the ing grid density. The process of establishing grid
FLUENT problem has a uniform inlet velocity at independence is very time consuming. For the pro-
x = 0 m in Fig. 4 and 5 and the velocity profile at blem with one slot hood, a coarse grid was estab-
x = 0 m for the potential flow problem is not uni- lished and the problem was run to convergence. A

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form, as it is already being influenced by the medium grid was then established and the problem
exhaust hood(s). was rerun to convergence. The solutions were not

i .;

(a)

II

-3 /
k. y
(b)

Fig. 4. Streamlines for the case with one exhaust hood: (a) entire region; (b) region of tank and exhaust hood. FLUENT
streamlines are shown as solid lines; potential flow streamlines are shown as dashed lines.
Fluid velocity in the vicinity of an open tank 415

the same, so a fine grid was established and rerun the potential flow solution is much less computa-
to convergence. Changes in problem geometry tionally intensive. Changes to geometry or bound-
required that the process be repeated. The final sol- ary conditions can be evaluated much more
ution for the case with one slot hood required a quickly. The simplicity and conservative estimates
grid with 395 x 146 nodes and required approxi- make this a useful model for estimating exhaust
mately 90 h of computation on a Silicon Graphics hoodflowfields.
workstation. The final solution for the case with In the problem presented by Braconnier et al.
two slot hoods required a grid with 264 x 98 nodes (1993), the standard k-e model was replaced
and required approximately 50 h of computation on with the 'low Reynolds number' turbulence
the same computer. The potential flow solution model described by Jones and Launder (1973).
required approximately the same amount of time to The authors stated that this allowed them to
set up the problem, that is defining the geometry extend the model to areas where viscous effects

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and boundary conditions in the model, however, were larger and did not require the use of
the computation time for the two cases presented boundary-layer laws at nodes near the walls.
here was several minutes for each case. Therefore, However, there was a need for an increase in

(a)

~--~-S-'<-''/,' !• \

(b)

Fig. 5. Streamlines for the case with two exhaust hoods: (a) entire region; (b) region of tank and exhaust hood.
FLUENT streamlines are shown as solid lines; potential flow streamlines are shown as dashed lines.
416 L. M. Conroy et al.

the number of nodes near the walls. The flow 10 6 . The geometry of the model is shown in
was assumed to be two-dimensional, incompressi- Fig. 8. The fluid velocity components on the
ble, and isothermal and the finite-difference upstream and upper boundary were calculated by
method was used. A rectangular grid with non- adding the velocity vectors of a horizontal uni-
uniform spacing and 99 x 77 nodes was used and form crossflow and velocity vectors resulting
the solution converged in approximately 1000 from a line sink at the position of the exhaust
iterations with residual deviations less than 5 x slot. Velocity values were set at the upstream

1.0-

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0.5-

E 0.0-

§ -1.5-
a potential (low
$ -2.0- • EOL-2D
• CFX-F3O

-2.5-

-3.0
I I 1 I
0.7 0.8 0.9 1.0 1.1 1.2 1.3
x(m)

(a)

o.u

2.5-

1 2.0-
|
f 15- i
• sxpwimentd
Ruent
f fluid v

potential flow
EOL-2D
CFX-F30
b

o
§ 0.5-
a
• • •
$ 0.0-
>
-0.5- • •

-1.0- I I I I
0.7 0.8 0.9 1.0 1.1 1.2 1.3
x(m)

(b)

y=0.297m

Fig. 6. Comparison of numerical solutions, potential flow solution, and experimental data for cross-section at
y = 0.297 m and x = 0.78-1.277 m: (a) w-component of the fluid velocity; (b) v-component of the fluid velocity.
Fluid velocity in the vicinity of an open tank 417

and upper boundaries and at the exhaust slot. blem posed by Braconnier et al. (1993), to allow for
The program calculated the velocity profile at simplified boundary conditions (Fig. 8) and the
the downstream boundary. upper boundary was assumed to be a plane of sym-
In the problem presented by Saunders and metry. A uniform horizontal velocity was assigned
Fletcher (1997), the commercial software CFX-F3D at the upstream boundary such that the mass flow
was used. The geometry was modified from the pro- at the upstream boundary was equal to the sum of

0.6-]

0.4-

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^ 0.2-
o

? 0.0-

-0.2-

• experimental
-0.4- Ruent
potential low
EOL-2D
CFX-R3D
-0.6-

1 I I I I I I I
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
y(m)

(a)

• •xpenmemal
Ruent
potential flow
EOL-2D
CFX-F3D

-0.8-

I I I I i I I I I
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
y(m)

(b)

x=0.85 m

Fig. 7. Comparison of numerical solutions, potential flow solution, and experimental data for cross-section at x = 0.85 m
and v = 0-0.83 m: (a) w-component of the fluid velocity; (b) v-component of the fluid velocity.
418 L. M. Conroy et al.

the mass flows of the crossflow and the suction close to the hood face (x — 0.81 m), while the tran-
flow. The fluid velocity was set at the upstream sition to low velocities (x = 0.81-0.97 m) is better
boundary and exhaust slots. Approximately 12 000 predicted by the other numerical solutions and the
grid cells were used and convergence achieved in potential flow solution. The three numerical sol-
about 1000 iterations. utions are very close to each other at large distances
In this paper, the geometry was modelled with a from the hood face (x> 1 m). Examining the v-com-
wall at the upper boundary (Fig. 1). A uniform ponent of fluid velocity in the same cross-section
horizontal velocity was assigned at the upstream [Fig. 6(b)] shows all predictions to be about the
boundary, such that the mass flow was equal to the same with respect to the experimental data. All the
sum of the crossflow and the suction flow. A uni- v-components of fluid velocity in this cross-section
form horizontal velocity was also assigned to the are very near zero and are, therefore, difficult to ex-
suction flow. perimentally measure accurately. There is excellent

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These differences in geometry and boundary con- agreement among the potential flow, EOL-2D, and
ditions could explain the differences seen in Fig. 6 CFX-F3D solutions. The FLUENT solution agrees
and 7. Figure 6(a) shows the w-component of fluid less well especially near the hood face.
velocity versus distance, in the x-direction, across Figure 7(a) shows the w-component of fluid vel-
the surface of the tank (y = 0.297 m). There is good ocity versus distance in the y-direction at x =
agreement among the three numerical solutions and 0.85 m (7 cm from the hood face). In this case, vel-
the potential flow solution. All the techniques ocities in the tank and near the hood face are pre-
appear to be equally good at predicting experimen- dicted equally well by the three numerical solutions
tal results. The FLUENT solution seems best very and the potential flow solution. At v = 0.3 m (ap-
proximately equal to the tank surface), the
FLUENT solution overestimates the experimental
EOL-2D fluid velocity. There is excellent agreement among
the other two numerical solutions and the potential
flow solution in this area, although all of these sol-
utions underestimate the experimental fluid velocity.
H 1 = 0.497 m H 2 =0j532m Above the tank surface (y > 0.34 m), the FLUENT
and potential flow solutions overestimate the exper-
d = 0.297 m imental fluid velocity. This may be due to the
0 2 8 m
assumed wall thicknesses in these two models. No
n^n-, 0.3976 m
T
L = 0.497 m information was provided regarding the thickness
of the interior wall, above the slot opening, for
exhaust opening = 0.035 m
either the experiments or the EOL-2D or CFX-F3D
(a) models. In the FLUENT simulation, this thickness
was 1.167 cm. If the wall thickness was smaller in
CFX-F3D the experiments and other simulations, the cross-
sectional area above the tank would be greater,
resulting in lower fluid velocities. Reducing the
thickness in the FLUENT simulation resulted in
slightly improved agreement between the FLUENT
solution and the other two solutions. Replacing the
upper wall boundary with a symmetry boundary
made little difference in the solution, particularly
H 1 = 0.497 m ,= 0.532 m
near the exhaust openings. Figure 7(b) shows the v-
component of the fluid velocity for the same cross-
section. There is little difference among the sol-
utions, except near the hood face (v = 0.3-0.45 m)
where the FLUENT simulation appears to be the
= 0.2S7m best at predicting the experimental v-component of
fluid velocity. The low fluid velocities near the tank
0.28 m 0.3976 m
L = 0.497 m bottom (y = 0.15-0.28 m) are not predicted well by
any of the solutions and this is probably due to
exhaust opening = 0.035 m measurement inaccuracies at low velocities.
In this analysis, the tank and slot hoods were
(b) modelled in two dimensions. Inherent in this model-
ling approach is the assumption that the tank and
Fig. 8. Modelled domains for the comparison papers: (a)
EOL-2D (Braconnier et al., 1993); (b) CFX-F3D hoods are infinite in length. In actual practice,
(Saunders and Fletcher, 1997). tanks and hoods would have a finite length. The ex-
Fluid velocity in the vicinity of an open tank 419

Jones, W. P. and Launder, B. E. (1973) The calculation of


perimental data used for comparison were collected
low-Reynolds-number phenomena with a two-equation
along the centreline of a tank and hood with length model of turbulence. International Journal of Heat and
equal to 1 m. This is similar to tanks and hoods Mass Transfer 16, 1119-1130.
that would typically be found in industrial settings. Kellogg, O. D. (1953) Foundations of Potential Theory.
The two-dimensional assumption appears adequate Dover, New York.
Milne-Thomson, L. M. (1968) Theoretical Hydrodynamics.
for tanks of this size. One limitation of this model, Macmillan, London.
however, is the crossdraft direction. In order to Perry, R. H. and Chilton, C. H. (1973) Chemical Engineers
maintain a two-dimensional system, the crossdraft Handbook. McGraw-Hill, New York.
direction is limited to perpendicular to the hood Priestley, H. A. (1993) Introduction to Complex Analysis.
face. Modelling other crossdraft directions would Oxford University Press, New York.
Saunders, C. J. and Fletcher, B. (1997) Exhaust ventilation
require use of a three-dimensional model. of a surface treatment tank. Gefahrstojfe Reinhaltung der
Luft 57(10), 423^28.

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CONCLUSIONS

Three different numerical approaches have been


employed to simulate the velocity field around an APPENDIX
open surface tank with rim exhaust. The three
Symbols
approaches appear to reflect experimental con-
ditions with equal accuracy. In some regions, the
FLUENT solution appears better while in other plane of symmetry in two-dimen-
regions the other two solutions appear better. sional model (x, y, z coordinates)
Differences in geometry and boundary conditions Schwarz-Christoffel transformed
could explain these differences. plane in two-dimensional model (£,
Greater differences were observed between the t], £ coordinates)
FLUENT and CFX-F3D solutions than between Gz modelled region (Fig. 3)
the EOL-2D and CFX-F3D solutions. This was Gr Schwarz-Christoffel transformation
unexpected since the geometry, boundary con- of Gz which corresponds to the
ditions, and turbulence model were more similar in upper half of the complex £ plane
the former case than in the latter. x, y , £, horizontal and vertical axes in the
The potential flow solution, while simpler and z and C planes, respectively
less computationally intensive than the numerical interior angles of a simple closed
solutions, resulted in estimates of experimental vel- polygon of n vertices in the z plane
ocity that were equally as good as those of the nu- H2, L widths of the three semi-infinite
merical solutions. The simplicity and conservative channels (Fig. 1-3)
estimates of this model make it extremely useful for F points at infinity in the z plane
estimating exhaust hood flow fields. (Fig. 3)
C, D, E four corners in Gz (Fig. 3)
B, ZC, 0, 1 points mapped in G^, correspond-
Acknowledgements—Lorraine Conroy was supported by ing to B, C, D, and E, respectively
sabbatical leave from the University of Illinois at Chicago mapped large arc in G^ corre-
and by Senior International Fellowship number 1F06
TW02314-01 from the Fogarty International Center of the sponding to a vertical line which is
U.S. National Institutes of Health. Philip Trevelyan was far to the right in the right-hand
supported by the Engineering and Physical Sciences sub-channel in Gz
Research Council number GR/K80792. semi-circular arc which has the
r, same end points as F o and radius
r\
REFERENCES sink strength in the region G^
placed at £ = —£„, such that in Gz
Braconnier, R., Regnier, R. and Bonthoux, F. (1993) An it is along CD located at the centre
experimental and numerical study of the capture of pol-
lutants over a surface-treating tank equipped with a suc- of the physical slot entrance
tion slot. In Ventilation '91: Proceedings of the 3rd source strength
International Symposium on Industrial Ventilation, eds R. complex potential for the one-sided
Hughes, H. Goodfellow and G. Rajhans, pp. 95-105. wu w2 slot and two-sided slot, respectively
American Conference of Governmental Industrial
Hygienists, Cincinnati, OH ISBN 1-882417-01-1. 5 £2 values of ( along the sides of the
Iyiegbuniwe, E. A. (1997) Site-specific emission factors for tank located at the centres of the
sixteen degreasers. Doctoral dissertation, University of physical upstream and downstream
Illinois at Chicago, Chicago, IL. slot exhausts, respectively.

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