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International Journal of Refrigeration 26 (2003) 452–460

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Condensation of refrigerants in horizontal microfin tubes:


comparison of prediction methods for heat transfer
H.S. Wang, H. Honda*,1
Institute of Advanced Material Study, Kyushu University, Kasuga, Fukuoka 816-8580, Japan
Received 29 November 2001; received in revised form 6 May 2002; accepted 6 May 2002

Abstract
A comparison was made between the predictions of previously proposed empirical correlations and theoretical
model and available experimental data for the heat transfer coefficient during condensation of refrigerants in hor-
izontal microfin tubes. The refrigerants tested were R11, R123, R134a, R22 and R410A. Experimental data for six
tubes with the tube inside diameter at fin root of 6.49–8.88 mm, the fin height of 0.16–0.24 mm, fin pitch of 0.34–0.53
mm and helix angle of groove of 12–20 were adopted. The r.m.s. error of the predictions for all tubes and all refrig-
erants decreased in the order of the correlations proposed by Luu and Bergles [ASHRAE Trans. 86 (1980) 293],
Cavallini et al. [Cavallini A, Doretti L, Klammsteiner N, Longo L G, Rossetto L. Condensation of new refrigerants
inside smooth and enhanced tubes. In: Proc. 19th Int. Cong. Refrigeration, vol. IV, Hague, The Netherlands, 1995. p.
105–14], Shikazono et al. [Trans. Jap. Sco. Mech. Engrs. 64 (1995) 196], Kedzierski and Goncalves [J. Enhanced Heat
Transfer 6 (1999) 16], Yu and Koyama [Yu J, Koyama S. Condensation heat transfer of pure refrigerants in microfin
tubes. In: Proc. Int. Refrigeration Conference at Purdue Univ., West Lafayette, USA, 1998. p. 325–30], and the theo-
retical model proposed by Wang et al. [Int. J. Heat Mass Transfer 45 (2002) 1513].
# 2003 Elsevier Science Ltd and IIR. All rights reserved.
Keywords: Heat transfer; Mass transfer; Condensation; Tube; Enhanced; R11; R123; R134a; R22; R410A; Heat transfer coefficient;
Mass transfer; Measurement

Frigorigènes : condensation à l’intérieur de tubes horizontaux


à microailettes. Comparaison des méthodes de calcul utilisées
pour le transfert de chaleur
Mots cle´s : Transfert de chaleur ; Transfert de masse ; Condensation ; Tube ; Surface augmentée ; R11 ; R123 ; R134a ; R22 ; R410A ;
Coefficient de transfert de chaleur ; Mesure

1. Introduction condensation heat transfer and pressure drop have been


published. Cavallini et al. [2], Yu and Koyama [5],
Helically grooved, horizontal microfin tubes have been Shikazono et al. [3] and Kedzierski and Goncalves [4] have
commonly used in air conditioners due to their high heat proposed dimensionless heat transfer correlations in
transfer performance. Many experimental studies reporting which the dimensionless parameters taking account of the
on the effects of fin geometry and tube diameter on the fin geometry effect were incorporated. Nozu and Honda
[7] and Honda et al. [8], respectively, proposed the annular
* Corresponding author. Tel.: +81-92-583-7787; fax: +81- flow model and stratified flow model of film condensation
92-583-7882. in horizontal microfin tubes. Wang et al. [6] modified
E-mail address: hhonda@cm.kyushu-u.ac.jp (H. Honda). these theoretical models to take account of the factors
1
Member of Commission B1. that were neglected in the previous models.
0140-7007/03/$30.00 # 2003 Elsevier Science Ltd and IIR. All rights reserved.
doi:10.1016/S0140-7007(02)00158-5
H.S. Wang, H. Honda / International Journal of Refrigeration 26 (2003) 452–460 453

Nomenclature Xtt Martinelli parameter


z vertical height measured from coordinate
A cross sectional area of tube, m2 surface at =s, Fig. 1
b width of groove at fin tip, m
Bo Bond number, bgdr(lv)/
cp specific heat, J kg1 K1 Greek symbols
d tube diameter, m  heat transfer coefficient, W m2 K-1
e energy, J m1  void fraction
f friction factor helix angle of groove, 
F dimensionless number, 8n2v/lhG2c "a surface area enhancement as compared to a
Fr modified Froude number, G/[v(lv)gd]0.5 smooth tube
or G/[v(lv)gd]0.5 fin half tip angle, 
g gravitational acceleration, m s2 l thermal conductivity, W m1 K-1
G refrigerant mass velocity, kg m2 s1  dynamic viscosity, Pa s
Ga Galileo number, g2l d2/2l  density, kg m3
h fin height, m  surface tension, N m1
hfg specific enthalpy of evaporation, J kg1  angular coordinate, Fig. 1
n number of fins v two-phase multiplier
Nu Nusselt number, md/ll  mass quality
p fin pitch, m
P pressure, Pa
Ph phase change number, cplDT/hfg Subscripts
Pr Prandtl number c core or fin tip
q heat flux, W m2 cr critical
r radius of curvature of condensate surface in e based on equivalent diameter
fin cross-section, m h based on hydraulic diameter
R fin geometry parameter i interface
r0 radius of curvature at corner of fin tip, m l liquid
Re Reynolds number m circumferential average value
S perimeter length, m o outside
T temperature,  C r fin root or mid point at fin root
Ts condensation temperature difference,  C s saturation
u velocity, m s1 v vapor
x, y coordinates, Fig. 1 w wall
x0 length of flat portion at fin tip, m f local value at =s

This paper reports on the result of an extensive com- Kruzhilin [9] correlation for forced convection con-
parison between the predicted and measured heat densation inside smooth tubes and the hydraulic dia-
transfer coefficients. Considering the fact that the accu- meter and a dimensionless parameter were used to
racy of the measured heat transfer coefficient depends accounting for the geometrical effect. The Cavallini et
largely on that of the measured wall temperature, only al. [2] correlation is based on the Cavallini and Zecchin
the experimental data are adopted in which the local [10] correlation for forced convection condensation
wall temperatures at the top, side(s) and bottom of the inside smooth tubes and two parameters accounting for
tube are measured by thermocouples. Comparison is the geometrical effect and the ratio of vapor shear to
also made with the heat transfer correlation for intern- surface tension forces are incorporated. Yu and
ally finned tubes with relatively large fin dimensions Koyama [5] correlation consists of two terms that
proposed by Luu and Bergles [1]. apply to the forced convection condensation regime
and the gravity drained condensation regime, respec-
tively. For the forced convection condensation regime,
2. Heat transfer correlations the geometrical effect is accounted for by referring the
heat transfer coefficient to the actual surface area. For
Table 1 summarizes the heat transfer correlations to the gravity drained condensation regime, the Nusselt
be compared with the experimental data. The Luu and [11] type condensation is assumed along with a correc-
Bergles [1] correlation is based on the Boyko and tion term for stratified condensate. A weaker depen-
454 H.S. Wang, H. Honda / International Journal of Refrigeration 26 (2003) 452–460

Fig. 1. Physical model and coordinates.

dence on the surface area increase than the forced When the interfacial shear stress is assumed to be uni-
convection condensation regime is assumed. Shikazono form over the tube cross-section, its component I in the
et al. [3] correlation also consists of two terms that direction of groove is related to the frictional pressure
apply to the forced convection condensation regime gradient (dP/dz)F by the following equation:
and the gravity drained condensation regime, respec-   
1 A dP
tively. The functional form for the forced convection i ¼  Ab  cos ð14Þ
Sp n dz F
condensation regime is similar to that proposed by Yu
and Koyama [5]. For the gravity drained condensation where Ab is the cross-sectional area of condensate film
regime, they introduce a term accounting for the effect for a fin pitch and Sp=2(xb+rb ) is the perimeter length
of condensate retention in the groove caused by the of condensate film for a fin pitch [see Fig. 1(d)]. The
surface tension force. Kedzierski and Goncalves [4] (dP/dz)F is obtained from the following empirical equa-
correlation includes seven dimensionless groups. In tion for microfin tubes proposed by Nozu et al. [12]:
their correlation, the geometrical effect is accounted for    
by using the hydraulic diameter as the length scale and dp    dp
 ¼ 1þð1 þ 10=FrÞ0:5 25Xtt þ1:6X2tt v 
eferring the heat transfer coefficient to the actual sur- dz F dz v
face area. ð15Þ
 0:5
where Fr ¼ G= v ðl  v Þdg is the modified Froude
3. Theoretical model number and ðdP=dzÞv is the pressure gradient for sin-
gle-phase vapor flow. The ðdP=dzÞv is estimated by
3.1. Modified annular flow model using the following correlation for the internally finned
tubes proposed by Carnavos [14]:
The condensate generated on the fin surface flows  
dP 1de ðGÞ2
into the groove between adjacent fins by the surface  ¼ 0:092Re0:2
v ðsec Þ0:75 ð16Þ
dz v dh d v
tension induced pressure gradient. Then the condensate
flows through the groove by the vapor shear force. where Rev ¼ Gd=v is the vapor Reynolds number.
H.S. Wang, H. Honda / International Journal of Refrigeration 26 (2003) 452–460 455

Table 1
Summary of proposed heat transfer correlations

1. Luu and Bergles [1]:

   0:22
ll Gdh 0:8 0:43 h2 0:5
ð=m Þin þð=m Þ0:5
out
m;LB ¼ 0:024 Prl ð1Þ
d l bm d 2

where d is the tube diameter at fin root, dh ¼ 4A=d"a is the hydraulic diameter, "a is the surface area enhancement as
compared
 with a smooth tubewith diameter d, G is the mass velocity, A is the cross-sectional area of tube, bm ¼ p  htan 
2 x0 þ r0 ½cos  ð1  sin Þtan  is the average inter-fin spacing, p is the fin pitch, h is the fin height, is the fin half-tip angle, and x0
and r0 are the geometrical parameters of fin defined in Table 2, =m ¼ 1 þ ðl  v Þ=v ,  is the quality, Prl is the Prandtl number of
liquid, and v and l are the vapor and condensate densities, respectively.
2. Cavallini et. al. [2]:

m;Ca ¼ NuCa ll =d ð2Þ

where NuCa ¼ 0:05Reeq 0:8


Pr1=3
l R
2:0 0:26
F ð3Þ
" 2hnð1  sin Þ
 0:5 # þ1 2
Gc dc l dc cos 8nv
Reeq ¼ ð 1  Þ þ  ,R¼ ,F¼ , dc ¼ d  2h, Gc is the mass velocity based on the core flow
l v cos l hG2c

area of microfin tube, n is the number of fins, is the helix angle of groove and  is the surface tension.
3. Yu and Koyama [5]:

m;YK ¼ "a NuYK ll =de ð4Þ

 1=2
where NuYK ¼ Nu2f þ Nu2b ð5Þ

  0:68 v
Nuf ¼ 0:152 0:3 þ 0:1Pr1:1
l Rele ; ð6Þ
Xtt

 1=4  1=4
d Gae Prl
Nub ¼ 0:725 "a HðÞ ð7Þ
de Ph

pffiffiffiffiffiffiffiffiffiffiffi pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Rele ¼ Gð1  Þde =l , de ¼ 4A=, v ¼ 1:1 þ 1:3½Fre Xtt 0:35 , Fre ¼ G= v ðl  v Þgde ,
pffiffiffi pffiffiffi
Gae ¼ g2l d3e =2l , HðÞ ¼  þ 10ð1  Þ0:1 8:0  1   ,
8 2 0 1391
> l 1 >
 0:9  0:5  0:1 >   >
1 v l < v 1   6 Bv þ 0:4  C7=
Xtt ¼ , ¼ 1þ 60:4 þ 0:6B C7 is the void fraction based on the Smith [16]
 l v > l  4 @ 1   A5>
>
: 1 þ 0:4 >
;


correlation, Ph ¼ cpl Ts =hfg , Ts is the condensation temperature difference, hfg is the specific enthalpy of evaporation and g is the
gravitational acceleration.
4. Shikazono et al. [3]:

m;Sh ¼ NuSh ll =d ð8Þ

 1=2
where NuSh ¼ Nu2f þ ðfNub Þ2 ; ð9Þ

(continued on next page)


456 H.S. Wang, H. Honda / International Journal of Refrigeration 26 (2003) 452–460

Table 1 (continued)
  0:77
Nuf ¼ 0:0152 1 þ 0:6Pr0:8
l Relr v =Xtt ; ð10Þ

 1=4
Gar Prl
Nub ¼ 0:725HðÞ ; ð11Þ
Ph
pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
Relr ¼ Gð1  Þd=l , v ¼ 1 þ 0:5Fr0:75 0:35
r Xtt , Frr ¼ G= v ðl  v Þgd,

pffiffiffi pffiffiffi
Gar ¼ g2l d 3 =2l , HðÞ ¼  þ 10ð1  Þ0:1 8:9  1   , f ¼ max½f1 ; minðf2 ; f3 Þ; f4 ,
 1:3 1=ð1:2 Þ
Bo  bgdðl  v Þ
f1 ¼ 0:265R 1:2 Bo0:05 1=ð0:140:0073RÞ , f2 ¼ 0:448R 0:8 Bo0:1 0:9 , f3 ¼ , f4=1.0, Bo ¼ ,
0:7R 0:5 
 ! 
54 2 2h
b  2htan þ 1 þ 1 pbþ
7  cos
R¼ ,
p

b ¼ p  2½x0 þ r0 cos  r0 ð1  sin Þtan  is the inter-fin spacing at fin tip and  and Ph are the same as those in Yu and Koyama [5].
5. Kedzierski and Goncalves [4]:

m;KG ¼ "a NuKG ll =dh ð12Þ

where
    2"  #0:4742 " #2:531
Gdh 0:303 0:232 0:393 P 0:578 P l  v
NuKG ¼ 2:256 Ph Prl log10 ð13Þ
l Pcr Pcr l þ ð1  Þv

dh ¼ 4Acos =d"a , P is the pressure, Pcr is the critical pressure and Ph are the same as that in Yu and Koyama [5].

Table 2
Fin and tube dimensions

Tube designation A B C D E F G

Outside diameter do mm 9.5 10.0 9.5 7.0 7.0 7.0 7.0


Fin root diameter d mm 8.44 8.48 8.88 6.50 6.49 6.50 6.41
Number of fins n – 47 60 60 50 60 50 50

Helix angle ã 20.0 18.0 18.7 18.0 18.0 12.0 15.0
Fin pitcha p mm 0.53 0.42 0.44 0.39 0.34 0.40 0.39
Fin height h mm 0.24 0.16 0.19 0.21 0.19 0.22 0.15

Fin half tip anglea y 30.5 19.9 22.3 19.5 13.1 12.7 22.1
Curvature radius r0 mm 0.074 0.015 0.025 0.008 0.03 0.02 0.021
at corner of fin tipa
Length of flat x0 mm 0.004 0.027 0.015 0.019 0.018 0.032 0.017
portion at fin tipa
Area enhancement "a – 1.49 1.52 1.51 1.71 1.78 1.83 1.48
ratio
Length of sub- mm 400 500 600 300 300 1000 400
section
Tube length mm 3.2 6.0 1.2 1.8 1.8 7.56 1.2
Authors Nozu and Haraguchi Hayashi Miyara Miyara Uchida Mine
Honda [7] [17] [18] et al. [19] et al. [19] et al. [20]
a
Dimension in a cross-section normal to groove.
H.S. Wang, H. Honda / International Journal of Refrigeration 26 (2003) 452–460 457

The condensate profile in the fin cross-section is In the angular portion ’f 4 ’ 4 ’s , the condensate
basically the same as in Fig. 1(d) for the stratified flow profile in the thick film region is approximated by a
model. It consists of a thin film region near the fin tip static meniscus that touches the fin flank [shown by a
and a thick film region near the fin root. For the thin dotted line in Fig. 2(d)].
film region, the condensate film is assumed to be fully In the thin film region 0 4 ’ 4 ’f , the condensate on
developed in the direction of the groove. Thus the the fin surface is drained in the x direction by the com-
distribution of condensate film thickness  in the fin bined surface tension and gravity forces, and along the
cross-section is obtained by solving the equation for groove by the gravity force. The numerical scheme for
surface tension drained condensate flow [7]. In the obtaining the solution of the distribution of  is given in
thick film region, where the velocity component in the Honda et al. [8].
fin cross-section is very small, the condensate profile is The average heat transfer coefficient for region 1, 1,
assumed to be a circular arc. The flow rate of con- is defined on the projected area basis as
densate along the groove is obtained by solving the ð ð ð
1 ’s 2ll ’s xr 1
two-dimensional Laplace equation. The circumferential 1 ¼ j d’ ¼ dxd’ ð19Þ
’s 0 p’s 0 0 
average heat transfer coefficient m;ann is obtained
from The heat transfer coefficient in region 2, 2, is esti-
m;ann ¼ Nuann ll =p; ð17Þ mated using the empirical equation for forced convection
in internally finned tubes developed by Carnavos [13]:
(ð ð ’b % )    
x,b % & & ll l dl Ul 0:8 0:4 A 0:1 0:5
Nuann ¼ 2 1=, dx, þ @T, =@R, R, w d’ 2 ¼ 0:023 Prl "a ðsec Þ3 ð20Þ
, ¼R, w
R dl l Ac
0 0

ð18Þ
where dl is the equivalent diameter of liquid space, Ul is
where ,, x, etc. denote the values normalized by p. the average liquid velocity, Ac=d2c /4 is the core flow
area.
3.2. Modified stratified flow model The circumferential average heat transfer coefficient
m,str is obtained from
Fig. 1 shows the physical model of stratified con- m;str ¼ qm =ðTs  Twm Þ ð21Þ
densate flow in a helically grooved, horizontal microfin
tube and coordinates. In Fig. 1(a) for the tube cross- where
section, the shape of vapor–liquid interface is assumed  
qm ¼ ’s q1 þ ð  ’s Þq2 =; ð22Þ
to be a circular arc centered at O1. The angle ’ is mea-  
sured from the top of the tube. The ’s denotes the angle Ts Twm ¼ ’s ðTs  Tw1 Þ þ ð  ’s ÞðTs  Tw2 Þ = ð23Þ
below which the tube is filled with stratified condensate.
The tube surfaces at the angular portions 0 4 ’ 4 ’s qm, q1 and q2 are the circumferential average heat flux,
and ’s 4 ’ 4  are denoted as region 1 and region 2, the average heat flux for region 1 and the average heat
respectively. In the region just above the level of strati- flux for region 2, respectively, Ts is the saturation tem-
fied condensate, condensate is retained in the groove perature, and Twm, Tw1 and Tw2 are the circumferential
between adjacent fins by the capillary effect. As a result, average wall temperature, the average wall temperature
a relatively thick condensate film is formed in the for region1 and the average wall temperature for region
groove. The angle below which the condensate is 2, respectively.
retained in the groove is denoted as the flooding angle ’f . Wang et al. [6] adopted the higher of the above two
Figs 1(c) and (d) show the condensate profiles in the fin theoretical predictions as the theoretical prediction. Thus
cross-sections for regions 0 4 ’ 4 ’f and ’f 4 ’ 4 ’s ,  
m;Wa ¼ max m;ann ; m;str ð24Þ
respectively. The fin height and fin pitch is h and p,
respectively, and the fin half tip angle is . The con- It is well known that the two-phase flow pattern dur-
densate on the fin surface is drained by the combined ing condensation inside horizontal tubes undergoes
gravity and surface tension forces toward the fin root. annular, semi-annular, wavy and stratified flows at low
Then it flows down the groove by gravity. Thus the flow rates, whereas it undergoes annular, semi-annular,
condensate film thickness  is very small near the fin tip slug and plug flows at high flow rates. Comparison of
and it is relatively thick near the fin root The profile of available experimental data (listed in Tables 2 and 3)
stratified vapor-liquid interface is estimated by the with the flow pattern map developed by Taitel and
combination of a modified Taitel and Dukler [14] model Dukler [14] revealed that the experimental data fell in
[7] for the stratified flow and a model of interface con- the annular, semi-annular, wavy and stratified flow
figuration taking account of the surface tension effect regimes except for a few points for R11 at high G and
proposed by Brauner et al. [15]. low  reported by Nozu et al. [12]. Considering the fact
458 H.S. Wang, H. Honda / International Journal of Refrigeration 26 (2003) 452–460

Table 3
Performance of theoretical model and empirical correlations

Tube Fluid N G Symbol Luu and Cavallini Yu and Shikazono Kedzierski and Wang
(kg/m2 s) Bergles [1] et al. [2] Koyama [5] et al. [3] Goncalves [6] et al. [6]

a.m. r.m.s. a.m. r.m.s. a.m. r.m.s. a.m. r.m.s. a.m. r.m.s. a.m. r.m.s.

A R11 47 120–459 ^ 40.5 43.7 77.1 77.1 18.4 25.4 51.2 51.7 39.9 41.7 11.5 19.2
B R123 65 99–295 ~ 22.5 29.3 44.1 44.6 1.5 14.7 34.8 36.1 14.2 17.9 5.9 14.1
B R134a 57 116–296 & 32.0 35.0 13.0 15.3 8.7 15.4 31.2 35.1 23.2 24.8 1.2 9.9
B R22 66 123–295 ! 40.8 43.1 3.6 13.2 13.7 16.9 25.3 29.9 26.4 27.3 0.1 11.0
C R134a 78 94–307 * 43.3 45.5 13.6 16.8 15.2 18.1 27.2 29.2 26.4 27.1 5.3 10.5
D R410A 30 95–381 55.2 56.4 21.1 24.8 3.5 14.2 19.3 31.1 9.6 13.2 6.6 13.6
E R410A 25 193–384 48.4 49.5 69.0 72.1 11.6 19.9 11.9 22.0 6.2 10.1 25.4 27.2
F R22 20 199–387 + 52.0 52.7 19.8 25.1 17.8 22.2 6.0 19.3 26.0 28.6 13.1 16.4
G R410A 52 98–308
39.2 42.8 2.4 14.2 0.0 13.7 14.5 21.7 14.4 17.8 1.5 12.3
Total 440 94–459 39.1 42.8 13.4 37.8 6.4 17.7 27.3 33.0 18.8 25.4 3.1 14.3

N: number of experimental data; a.m.: arithmetic mean error (%); r.m.s.: root-mean-square error (%).

Fig. 2. Comparison of measured and predicted heat transfer coefficients.


H.S. Wang, H. Honda / International Journal of Refrigeration 26 (2003) 452–460 459

Fig. 2 (continued).

that the flow pattern transition occurs continuously, a the wall temperatures at the top, side(s) and bottom of
better agreement with experimental data may be the tube were measured by thermocouples or the average
obtained by the following equation: wall temperature was measured by the resistance ther-
 1=n mometry. The adopted data were limited to those with
m;Wa ¼ nm;ann þ nm;str ð25Þ the condensation temperature difference greater than 0.8
where n=2 4. K and the temperature rise of cooling water in each sub-
section of the test tube greater than 0.8 K. The uncer-
tainty of the measured m is considered to be 15% or less.
4. Comparison with measured heat transfer coefficients Fig. 2 shows the results of comparison for the Luu and
Bergles [1], Cavallini et al. [2], Yu and Koyama [5], Shi-
The values of m predicted by the foregoing corre- kazono et al. [3] and Kedzierski and Goncalves [4]
lations and theoretical model are compared with experi- correlations and the Wang et al. [6] theoretical model. In
mental data for condensation of five refrigerants in six these figures the ratios of predicted and measured m are
microfin tubes obtained by Nozu and Honda [7], Har- plotted as a function of . Each symbol in the figure
aguchi [17], Hayashi [18], Miyara et al. [19], Uchida et al. corresponds to the different combination of tube and
[20] and Mine [21]. The refrigerants tested were R11, refrigerant as shown in Table 3. The Luu and Bergles [1]
R123, R134a, R22 and R410A. Table 2 summarizes the correlation considerably overpredicts m for all cases.
fin and tube dimensions of the test tubes. In view of the The Cavallini et al. [2] correlation considerably under-
fact that the accuracy of measured m values depends predicts m for tube A and the combination of tube B
largely on the accuracy of wall temperature measure- and R123, and considerably overpredicts m for tube E.
ment, only the experimental data were adopted in which This indicates that the effects of vapor density and fin
460 H.S. Wang, H. Honda / International Journal of Refrigeration 26 (2003) 452–460

number are not adequately described by the factors R microfin tubes. Trans Jap Soc Mech Engrs 1998;64:196–
and F in Eq. (3). The Shikazono et al. correlation [3] 203 [in Japanese].
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