MATERIAL FORM SIZE Set up

P No Plate Length Cutting

HIC Clad Plate OD - min & max Rolling
HSSCC Ring Forging ID - Min-Max Forming
J Factor Nozzle Forgings Thickness - min & max Bending
Step Cooling Pipe Weight Profiling
Impact Test Tubes Profile Machining
Hardness Test Flanges Shapes Grinding
Corrosion Tests Fittings Edge Preparation
Cladding Dish Fixtures
Heat Treatment Head Fitter skill & Exp
UT Machinery
Specific Restrictions Equipment

P No. Degree of Difficulty

Carbon Steel 1 1
Carbon Half Moly 3 1.25
1.25 Cr 0.5 Moly 4 3
2.25 Cr -1Mo 5A 5
5 Cr -0.5 Mo 5B 3
9 Cr 1 Mo 5B 6
Plain Cr Martensitic SS 6 6
Plain Cr Ferritic SS 7 5
 Cr -Ni Austenitic SS 8 3
Nickel steel 9 2
Duplex SS 10 7
High Strength Steel 11 6
Enhanced Creep Resistant Steel 13 6

Aluminium 2X 6
Copper 3X 8
Nickel 4X 5
Titanium 5X 10
Zirconium 6X 10

Thickness Degree of Difficulty

< 0.5 mm 10
0.5 to 0.75 mm 9
0.75 to 1.0 mm 8
1.0 to1.5 mm 7
1.5 to 2 mm 6
2 to 3 mm 5
3 to 4 mm 4
4 to 6 mm 3
6 to 10 mm 2
10 to 20 mm 1
20 to 40 mm 2
40 to 60 mm 5
60 to 80 mm 7
80 to 100 mm 8
100 to 150 mm 9
150 to 200 mm 10

Diameter Degree of Difficulty

< 8mm 10
8 to 12 mm 9
12 to 18 mm 8
18 to 25 mm 6
25 to 70 mm 5
70 to 100 mm 4
100 to 200 mm 3
200 to 400 mm 2
>600 mm 1

Joint Fit up Degree of Difficulty

Long Seam Shell 1
Circ Seam Shell 4
Nozzle to Flange 5
Nozzle to Shell 8
 Branch Nozzle 8
Small Pipe to Pipe 10

Welding Position Degree of Difficulty

1G 1
2G 4
3Gup 2
3GDn 6
5G pipe / tube 8
6G pipe/ tube 10
WELDING Examination
Access to both sides / single side PT
Joint Thickness min-max UT
Shell / Pipe / Tube ID-OD min-max RT intermediate/ before/after PWHT
Groove Weld size - min-max Feroxyl
Fillet Weld Size - min-max Copper Sulphate
Long seam Length -min-max Production Coupon
Circular Seam dia - min -max PMI
Nozzle to Flange min-max dia Impact
Nozzle to Shell - set -on /set thru. Min-max thk Hardness
Tube to Tube Sheet welds - expanded / welded, tube OD & thk Chemical
Weld Overlay Process- min Finished thk and undiluted thk Corrosion
Clad Restoration - min Finished thk and undiluted thk Ferrite
Total Quantity of weld Weld Metal to be deposited Macro
Welding Processes Planned Micro
Duty Cycle Manual Operation
Duty Cycle Semi-Auto Operation
Duty Cycle Mechanised Operation
Duty Cycle Auto Operation
Welder Skill & Experience
Welding Machines,Equipment, Positioners
Operator Experience
Number of WPS / PQR / WPQ tests
Simulation Tests
Preheat Method
Interpass control
Heat Input Control
Post Heat Method
Intermediate SR method
Stress Relief Method
Normalizing Cycle & Method
Solution Annealing Method
Pickling Method
Passivation Method
Grinding for finishing
Machining for finishing
Inspection
Code
U stamp
third party
Client