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Ans.

C
Basic Mechanical
Engineering Que. ___ are multiple keys which are
made integral with the shaft.
A. Saddle
Unit IA B. kenedy
C. pin
D. Splines
Que. ----------- are power transmitting Ans. D
elements
A. Nuts Que. Shaft may be
B. Bolts A. solid
C. shafts B. hollow
D. rivets C. solid or hollow
Ans. C D. neither solid nor hollow
Ans. C
Que. ---------- is a supporting element
A. Chassis Que. The friction moment in a clutch with
B. crankshaft uniform wear as compared to friction
C. camshaft moment with uniform pressure is
D. countershaft A. more
Ans. A B. equal
C. less
Que. ----------- is a rotating element which D. more or less depending on speed
transmits power Ans. C
A. axel
B. mechanism Que. The brake used in railway coaches is
C. shaft A. shoe brake
D. none of these B. block brake
Ans. C C. band brake
D. disk brake
Que. Brackets are Ans. B
A. supporting elements
B. power transmitting element Que. When the frictional force helps to
C. holding element apply the brake, the brake is said to be
D. none of above A. partially self energizing
Ans. C B. self-locking
C. back-stop
Que. Holding elements are used to D. self-acting
A. to hold the parts Ans. A
B. to modify the parts
C. to separate the parts Que. In order to prevent the brake arm
D. to support the parts from grabbing, the moment of friction
Ans. A force about the brake arm pivot should be
A. less than the total required braking
Que. _____ keys are difficult to fit effort
A. Saddle B. more than the total required braking
B. Round effort
C. Tangent C. equal to the total required braking
D. Splines effortess
D. none of the above D. Splines
Ans. A Ans. D

Que. In case of multi-disk clutches, oil is Que. Which of the following statement is
used wrong ?
A. to reduce the friction A. A key is used as a temporary fastening
B. to carry away the heat B. A key is subjected to tensile stresses
C. to lubricate the contacting surfaces C. A key is always inserted parallel to the
D. for all above functions axis of the shaft
Ans. D D. A key prevents relative motion between
the shaft & boss of the pulley
Que. The friction material of the clutch Ans. B
should have
A. high coefficient of friction Que. A transmission shaft does not
B. low coefficient of friction includes
C. high surface hardness A. counter shaft
D. high endurance limit strength B. line shaft
Ans. A C. over head shaft
D. axle
Que. The sleeve or muff coupling is Ans. D
designed as a
A. hollow shaft Que. --------------- are mounted on shaft
B. solid shaft A. pulleys & gears
C. thick cylinder B. flywheel
D. hollow cyllinder C. couplings & cranks
Ans. A D. all of these
Ans. D
Que. The clutch is located between the
transmission and the Que. Power is transmitted through the
A. engine shaft by ------------------
B. rear axle A. axial force & torque
C. propeller shaft B. radial force & torque
D. differential C. tangential force & torque
Ans. A D. shear force & torque
Ans. C
Que. The flywheel and the pressure plate
bind the clutch disc between them so that Que. Machine shaft is an____________ of
the engine and the transmission can be machine
engaged A. connecting part
A. correct B. separating part
B. incorrect C. integral part
C. partially incorrect D. non integral part
D. partially correct Ans. C
Ans. A
Que. Which of the following element are
Que. Which type of key is used for not used to transmit power
mounting shifting gears in gear boxes? A. Shafts
A. Saddle key B. Key
B. Flat key C. Clutch
C. Square key D. Coupling
Ans. B
Que. ____ elements are used to transmit
Que. _____ key is a tapered key which power from one part to another
completely fits in the keyway Provided A. Holding
in the hub of rotating element B. Supporting
A. sunk C. Power transmitting
B. saddle D. None of the above
C. spline Ans. C
D. tangent
Ans. B Que. A coupling used to transmit power
between two parallel shafts which are
Que. Shaft should be made out of material slightly offset
with __________________ A. Oldham coupling
A. High Resilience B. universal coupling
B. Low Resilience C. muff coupling
C. Low Ductility D. flange coupling
D. None of the above Ans. A
Ans. A
Que. Stress induced in the balls or rollers
Que. In a clutch, energy is absorbed by of rolling contact bearing is
A. Clutch Plate A. torsional shear stress
B. Friction Lining B. tensile stress
C. Friction Plate C. crushing stress
D. None of the above D. None of these
Ans. B Ans. C

Que. After the brake is pressed Que. The rolling contact bearing is known
A. Brake drum and brake shoe are at rest as
B. Brake drum is rotating and brake shoe A. sleeve bearing
is at rest B. thin film bearing
C. Brake drum is at rest and brake shoe is C. antifriction bearing
rotating D. bush bearing
D. None of the above Ans. C
Ans. A
Que. Parallel sunk key can be of___ cross-
Que. After the brake is released section.
A. Brake drum and brake shoe are at rest A. Circular
B. Brake drum is rotating and brake shoe B. Rectangular
is at rest C. Square
C. Brake drum is at rest and brake shoe is D. Both B and C
rotating Ans. D
D. None of the above
Ans. B Que. During slowing or stopping of
vehicles ___ is used to disengage engine
Que. Energy absorbed by car brake is from wheels and enable smooth stopping
A. Kinetic Energy of vehicle.
B. Potential Energy A. Clutch
C. Kinetic +Potential Energy B. Coupling
D. None of the above C. Brake
Ans. A D. none of above
Ans. A Ans. C

Que. _________clutches are mostly used. Que. The overall size of________clutches
A. centrifugal clutch is high.
B. cone clutch A. Cone
C. multi-plate clutch B. Centrifugal
D. single plate clutch C. Single plate
Ans. D D. All of the these
Ans. C
Que. The brake absorbs ……….energy
given by objects being lowered by cranes Que. During slowing or stopping of
elevators etc. vehicles ___ is used to disengage engine
A. Potential from wheels and enable smooth stopping
B. Kinetic of vehicle.
C. Thermal A. Clutch
D. Electric B. Coupling
Ans. A C. Brake
D. none of above
Que. In rigid flange coupling, one flange Ans. A
has projected portion and other has a
corresponding recess for Que. ………..is a device with the help of
A. bringing two shafts in line and which artificial frictional resistance is
maintaining alignment applied to a moving machine.
B. transmitting torque from one flange to A. coupling
other flange B. Clutch
C. connecting two shafts C. Brake
D. reducing the friction between the two D. None of these
flanges Ans. C
Ans. A
Que. When the brake lever is released the
Que. The …….brake are used in hoisting two piston are pushed back by
machinery. A. Wheel hub
A. Disk brake B. Fluid line
B. Drum brake C. Brake disc
C. Double block D. Retractor spring
D. Band brake Ans. D
Ans. B
Que. The disc brake consists of
Que. The flexible flange couplings can --- ………………..
A. tolerate small lateral misalignment A. Rotating brake disc
B. not tolerate small lateral misalignment B. Two friction pads mounted on either
C. tolerate small angular misalignment side of disc
D. Both A and C C. Hydraulic caliper
Ans. D D. All of these
Ans. D
Que. Keys are subjected to ____ stresses.
A. crushing Que. In rigid flange coupling, the torque is
B. shearing transmitted from the driving shaft to the
C. both A and B driven shaft ----.
D. none of these A. directly
B. through flanges
C. through key-flange-bolts-key Que. In case of sunk key, power is
D. through keys transmitted by means of,
Ans. C A. friction force
B. shear resistance of key
Que. The shafts will have same strength on C. torsional shear resistance of key
the basis of torsional rigidity, if D. tensile force
A. diameter and length of both shafts is Ans. B
same
B. material of both shafts is same Que. The standard width for square or flat
C. angle of twist for both shafts is same key in terms of shaft diameter D is,
D. all of above conditions are satisfied A. d
Ans. D B. d/2
C. d/4
Que. Which is the correct statement, D. d/8
A. cold rolling produces stronger shafts Ans. C
than hot rolling
B. hot rolling produces stronger shafts than Que. The standard height for flat key in
cold rolling terms of shaft diameter D. is,
C. cold rolling and hot rolling produces A. d
equally strong shafts B. d/2
D. strength of shaft is independent of C. d/4
rolling processes D. d/6
Ans. A Ans. D

Que. The function of key is Que. The standard length for square or flat
A. to connect transmission shaft to a key in terms of shaft diameter D is,
rotating machine elements like gears A. d
B. to transmit torque from shaft to hub and B. 2d
vice versa C. 1.5d
C. to prevent relative rotational motion D. 2.5d
between the shaft and the connected Ans. C
element
D. all of above three functions Que. The type of key used when the gear
Ans. D is required to slide on the shaft is
A. sunk key
Que. The standard taper for sunk key is B. feather key
A. 1 in 100 C. Woodruff key
B. 1 in 50 D. Kennedy key
C. 1 in 10 Ans. B
D. 1 in 1000
Ans. A Que. The key in the form of semi-circular
disk of uniform thickness is called,
Que. In case of sunk key, A. sunk key
A. the keyway is cut in the shaft only B. feather key
B. the keyway is cut in the hub only C. Woodruff key
C. the keyway is cut in both the shaft and D. Kennedy key
the hub Ans. C
D. none of the above
Ans. C
Que. The key, which fits in the keyway of D. bicycle
hub, only is called, Ans. B
A. saddle key
B. feather key Que. While designing a shaft, key and hub,
C. Woodruff key care is taken so that
D. Kennedy key A. shaft is the weakest component
Ans. A B. key is the strongest component
C. key is the weakest component
Que. In case of saddle key, power is D. the hub is the weakest component
transmitted by means of, Ans. C
A. friction force
B. shear resistance of key Que. A flange coupling is used
C. crushing resistance of key A. for intersecting shafts
D. tensile force B. for collinear shafts
Ans. A C. for small shafts rotating at slow speeds
D. for parallel shafts
Que. The key, which consists of two Ans. B
square keys, is called,
A. saddle key Que. While designing a flange coupling,
B. feather key care is taken so that
C. Woodruff key A. shaft is the weakest component
D. Kennedy key B. bolts are the weakest component
Ans. A C. key is the weakest component
D. the flange is the weakest component
Que. Kennedy key is used in Ans. C
A. light duty applications
B. heavy duty applications Que. A bushed-pin type flange coupling is
C. high speed applications used
D. precision equipments A. for intersecting shafts
Ans. B B. when the shafts are not in exact
alignment
Que. The keyway, C. for small shafts rotating at slow speeds
A. reduces strength of shaft D. for parallel shafts
B. reduces rigidity of shaft Ans. B
C. increases stress concentration
D. all of above Que. A muff coupling is
Ans. D A. rigid coupling
B. flexible coupling
Que. Splines are used if, C. shock absorbing coupling
A. the power to be transmitted is high D. none of the above
B. the torque to be transmitted is high Ans. A
C. the speed is high
D. there is relative motion between shaft Que. In case of clamp coupling, power is
and hub transmitted by means of,
Ans. D A. friction force
B. shear resistance
Que. Splines are commonly used in C. crushing resistance
A. machine tool gear box D. none of the above
B. automobile gear box Ans. A
C. hoist and crane gear box
Que. In radial bearings, the load acts B. thin film bearing
A. along the axis of rotation C. antifriction bearing
B. perpendicular to the axis of rotation D. bush bearing
C. parallel to the axis of rotation Ans. C
D. A and C
Ans. B Que. The balls of rolling contact bearings
are made of
Que. In thrust bearings, the load acts A. case hardened steel
A. along the axis of rotation B. plain carbon steel
B. perpendicular to the axis of rotation C. high carbon chromium steel
C. parallel to the axis of rotation D. free cutting steel
D. a and c Ans. C
Ans. A
Q. The rollers of rolling contact bearings
Que. Antifriction bearings are are made of
A. oil lubricated bearings A. case hardened steel
B. bush bearings B. plain carbon steel
C. ball and roller bearings C. high carbon chromium steel
D. boundary lubricated bearings D. free cutting steel
Ans. C Ans. A

Que. Rolling contact bearings as compared Que. The catalogue life of bearing is
to sliding contact bearings have A. minimum life that 90% of the bearings
A. lower starting torque will reach or exceed
B. require considerable axial space B. maximum life for 90% of the bearings
C. generate less noise C. average life
D. costly D. median life
Ans. A Ans. A

Que. Stress induced in the balls or rollers Que. In case of full journal bearing, the
of rolling contact bearing is angle of contact of the bushing with the
A. torsional shear stress journal is
B. tensile stress A. 60°
C. crushing stress B. 90°
D. contact stress C. 180°
Ans. D D. 360°
Ans. D
Que. In an application, the bearing is
subjected to radial as well as axial loads. Que. In case of partial bearing, the angle
Which type of rolling contact bearings you of contact of the bushing with the journal
would suggest? is -------
A. cylindrical roller bearing A. 270°
B. needle roller bearing B. more than 180°
C. thrust ball bearing C. less than 180°
D. taper roller bearing D. 360°
Ans. D Ans. C

Que. The rolling contact bearing is known Que. In case of partial bearing, the angle
as of contact of the bushing with the journal
A. sleeve bearing is usually
A. 120° C. axial force provided to engage the
B. 180° clutch
C. 45° D. all the above three factors
D. 360° Ans. D
Ans. A
Que. The friction moment in a clutch with
Que. The clutch used in trucks is uniform wear as compared to friction
A. centrifugal clutch moment with uniform pressure is
B. cone clutch A. more
C. multi-plate clutch B. equal
D. single plate clutch C. less
Ans. D D. more or less depending on speed
Ans. C
Que. The clutch used in scooters is
A. multi-plate clutch Que. The friction radius for new clutch
B. single plate clutch compared to worn out clutch will be
C. centrifugal clutch A. more
D. cone clutch B. equal
Ans. A C. less
D. more or less depending on size of
Que. The friction material of the clutch clutch
should have Ans. A
A. high coefficient of friction
B. Low coefficient of friction Que. The commonly used angle between
C. high surface hardness leather or asbestos friction lining surface
D. high endurance limit strength and axis of cone clutch for a cone clutch is
Ans. A A. 14.50
B. 200
Que. The cone clutches have become C. 12.50
obsolete because D. 450
A. strict requirement of coaxiality of two Ans. C
shafts
B. difficult to disengage Que. The brake used in railway coaches is
C. difficult construction A. shoe brake
D. none of the above B. block brake
Ans. A C. band brake
D. disk brake
Que. In case of multi-disk clutches, oil is Ans. B
used,
A. to reduce the friction Que. The brake used in most of the
B. To carry away the heat automobile vehicles is
C. To lubricate the contacting surfaces A. internal expanding shoe brake
D. for all above functions B. block brake
Ans. D C. band brake
D. disk brake
Que. Torque transmitting capacity of Ans. A
clutch depends upon
A. coefficient of friction
B. dimensions of friction lining Que. The brake used in most of
motorcycles is
A. internal expanding brake A. Plain
B. block brake B. sliding
C. band brake C. Ball
D. disk brake D. None of the above
Ans. D Ans. C

Que. When the frictional force helps to Que. Shaft should be made out of material
apply the brake, the brake is said to be with __________________
A. partially self-energizing A. High Resilience
B. self-locking B. Machinability
C. back-stop C. Ductility
D. self-acting D. All of the above
Ans. A Ans. D

Que. In order to prevent the brake arm Que. In a un-protected flange


from grabbing, the moment of friction coupling________________
force about the brake arm pivot should A. Nut and bolt are shielded
be B. Nut and bolt are not shielded
A. less than the total required braking C. There is no nut & bolt
effort D. None of the above
B. more than the total required braking Ans. B
effort
C. equal to the total required braking effort Que. A bearing _____________
D. none of the above A. Allows transfer of energy between two
Ans. A shafts
B. Allows relative motion of the shaft
Que. ___keys are used in heavy duty C. Minimizes bending of shaft
applications D. None of the above
A. Saddle Ans.
B. Tangent
C. Round Que. A
D. Splines bearing____________________________
Ans. B A. Supports Load
B. Constrains motion
Que. Torque transmission capacity of C. Minimizes vibration
saddle key is ____ D. All of the above
A. High Ans. D
B. Low
C. Medium Que. Identify the machine element
D. All of the above indicated by arrow.
Ans. B

Que. __are type of mechanical brakes


A. block & band
B. Disc
C. Internal shoe breaks
D. all of the above
Ans. D
A. hollow shaft
Que. __ bearing have low starting friction B. solid shaft
C. axel Que. Identify the machine element.
D. transmission shaft
Ans. C

Que. Identify the machine element.

A. cylindrical roller bearing


A. parallel key B. ball bearing
B. round key C. taper roller bearing
C. spline D. angular contact bearing
D. woodruff Ans. A
Ans. A
Que. Identify the machine element.
Que. Identify the machine element.

A. parallel key
B. round key A. single plate clutch
C. spline B. multi-plate clutch
D. woodruff C. cone clutch
Ans. D D. centrifugal clutch
Ans. A
Que. Identify the machine element.
Que. Identify the machine element.

A. single plate clutch


B. multi-plate clutch
A. rigid flange coupling C. cone clutch
B. muff coupling D. centrifugal clutch
C. split muff coupling Ans. B
D. protected type rigid flange coupling
Ans. A Que. Identify the machine element.
A. spindle
B. line shaft
C. axel
D. counter shaft A. rigid flange coupling
Ans. B. compression coupling
C. Oldham coupling
Que. Identify the machine element. D. Bushed-pin type flexible coupling
Ans. D

Que. Identify the machine element.

A. rigid flange coupling


B. muff coupling
C. split muff coupling
D. protected type rigid flange coupling
Ans. B
A. clutch plate
Que. Identify the machine element.
B. bush bearing
C. split muff coupling
D. shaft
Ans. C

Que. Identify the machine element.

A. rigid flange coupling


B. compression coupling
C. Oldham coupling
D. universal coupling
A. journal bearing
Ans. D
B. bush bearing
C. split muff coupling
D. shaft
Ans. A

Que. Identify the machine element.


Que. Identify the machine element.
A. crankshaft
B. transmission shaft
C. axel
D. counter shaft
A. crankshaft Ans. A
B. spindle
C. axel Que. Identify the machine element.
D. counter shaft
Ans. A

Que. Identify the machine element.

A. rigid flange coupling


B. compression coupling
C. Oldham coupling
D. universal coupling
A. calliper disc brake Ans. D
B. single plate clutch
C. multi-plate clutch
D. drum and shoe brake
Ans. A
Unit IB
Que. The power transmitted by belt drive
Que. Identify the machine element. depends upon
A. belt velocity
B. initial belt tension
C. arc of contact
D. all of the above
Ans. D

Que. The suitable material for belt in


agricultural machinery is
A. leather
B. rubber Ans. D
C. cotton duck
D. balata gum
Ans. B Que. Fabric belts are used in industrial
applications because
A. they are cheap
Que. The suitable material for belt used in B. they can work at high temperature
flour mill is C. they are unaffected by moisture and
A. leather humidity
B. rubber D. none of the above
C. canvas or cotton duck Ans. A
D. balata gum
Ans. C
Que. The included angle between the sides
of V belt is
Que. When the belt speed increases A. 400
A. power transmitted increases B. 450
B. power transmitted decreases C. 380
C. power transmitted increases to a D. 420
maximum value and then decreases Ans. A
D. power transmitted remains the same
Ans. C
Que. The groove angle of pulleys for V
belt is
A. 340 to 360
B. 420 to 450
Que. The creep in the belt is due to C. more than 400
A. effect of temperature on belt D. 300 to 320
B. material of belt Ans. A
C. unequal extensions in the belt due to
tight and slack side tensions
D. stresses beyond elastic limit of belt Que. The objective of ‘crowning’ of the
material flat pulleys of belt drive is to
Ans. C A. prevent the belt from running off the
pulley
B. increase the power transmission
Que. The coefficient of friction in belt capacity
drive depends upon C. increase the belt velocity
A. material of belt D. prevent the belt joint from damaging
B. material of pulley the belt surface
C. materials of belt and pulley Ans. A
D. belt velocity
Ans. C
Que. The objective of idler pulley in belt
drive is to
Que. Which is positive drive? A. decrease the tendency of belt to slip
A. flat belt drive B. increase the power transmission
B. V belt drive capacity
C. crossed belt drive C. increase the wrap angle and belt
D. timing belt tension
D. all the above objectives Que. In replacing the V belts, a complete
Ans. D set of new belts is used instead of
replacing a single damaged belt because
A. belts are available in sets
B. only one belt cannot be fitted with
other used belts
Que. In case of V belt drive C. the new belt will carry more than its
A. the belt should touch the bottom of share and result in short life
groove in the pulley D. new and old belts will cause vibrations
B. the belt should not touch the bottom of Ans. C
groove in the pulley
C. the belt should not touch the sides of
groove in the pulley Que. In some applications, chain drives are
D. none of the above preferred to belt drive because of
Ans. B A. compact construction
B. positive transmission
C. low cost
Que. In case of V belt drive, the belt makes D. A. and B.
contact at Ans. D
A. the bottom of groove in the pulley
B. the bottom and the sides of groove in
the pulley Que. Following type of chain is used in
C. the sides of groove in the pulley motorcycle
D. none of the above A. roller
Ans. C B. silent
C. link
D. None of the above
Que. The belt slip occurs due to Ans. A
A. heavy load
B. loose belt
C. driving pulley too small Que. A chain drives is used for
D. any one of the above A. short distance
Ans. D B. long distance
C. medium distance
D. distance is no criterion for chain drive
Que. For same pulley diameters, centre Ans. D
distance, belt speed and belt and pulley
materials,
A. open belt drive transmits more power
than crossed belt drive Que. The number of teeth on driving
B. crossed belt drive transmits more sprocket should be more than 17 in order
power than open belt drive to
C. open and crossed belt drives transmit A. reduce wear
same power B. reduce interference
D. power transmission does not depend C. reduce variation in chain speed
upon open and crossed types of D. reduce undercutting
constructions Ans. C
Ans. B

Que. The variation in chain speed is due to


A. chordal action Ans. D
B. creep
C. slip
D. backlash Que. When the axes of two shafts are
Ans. A perpendicular and intersecting, use
A. spur gears
B. bevel gears
Que. The number of teeth on sprocket C. worm gears
should be odd in order to D. helical gears
A. reduce polygonal effect Ans. B
B. reduce wear
C. reduce back sliding
D. evenly distribute wear on all sprocket Que. When the axes of two shafts are
teeth perpendicular and non-intersecting, use
Ans. D A. spur gears
B. bevel gears
C. worm gears
Que. Main types of failure in roller chain D. helical gears
are Ans. C
A. breakage of link plates
B. wear of rollers and pins
C. wear of sprocket wheel Que. When the axes of two shafts are non-
D. all of the above parallel and non-intersecting, use
Ans. D A. helical gears
B. crossed helical gears
C. straight bevel gears
Que. As compared to belt drive, the chain D. spiral bevel gears
drive transmits Ans. B
A. more power
B. less power
C. same power
D. none of the above
Ans. A Que. When the velocity ratio is high and
space is limited, use
A. spur gears
Que. Which of the following type of drives B. bevel gears
transmit power by friction? C. worm gears
A. spur gear drive D. helical gears
B. chain drive Ans. C
C. worm gear drive
D. belt drive
Ans. D Que. Which of the following type of gears
are free from axial thrust?
A. herringbone gears
Que. When the axes of two shafts are B. Bevel gears
parallel, use C. worm gears
A. crossed helical gears D. Helical gears
B. bevel Ans. A
C. worm gears
D. spur or helical gears
Que. Which of the following type of gears C. along the addendum circle
are used for noiseless operation? D. along the root circle
A. spur gears Ans. A
B. bevel gears
C. worm gears
D. helical gears Que. The tooth thickness of an involute
Ans. D gear in terms of module ‘m’ is
A. 1.157m
B. 1.5m
Que. Which of the following type of gears C. 2m
provide maximum velocity ratio? D. 1.5708m
A. spur gears Ans. D
B. bevel gears
C. worm gears
D. helical gears Que. The curves that satisfy fundamental
Ans. C law of gearing are,
A. cycloid
B. spiral
Que. Cycloidal tooth gears are used in C. involute
A. automobile gearbox D. a and c
B. machine tool gearbox Ans. D
C. spring driven watches and clocks
D. materials handling equipment
Ans. C Que. Driven pulley is also called as ___
A. Tail pulley
B. Driving pulley
Que. In metric system, the size of the gear C. Head pulley
tooth is specified by, D. All of the above
A. circular pitch Ans. A
B. diametral pitch
C. module
D. pitch circle diameter Que. Driving pulley is also called as
Ans. C _______
A. Tail pulley
B. Head pulley
C. Driving pulley
D. All of the above
Que. All dimensions for a standard gear Ans. B
system can be defined in terms of,
A. module and number of teeth
B. pressure angle and number of teeth
C. module
D. circular and diametral pitch Que. The width of flat belt is __ than its
Ans. A thickness
A. greater
B. less
Que. The thickness of gear tooth is C. same
measured D. none of these
A. along the pitch circle Ans. A
B. along the base circle
Que. The pulley on which flat belts are Que. An open belt drive is used when
mounted is ____ A. shaft are arranged parallel & rotate in
A. Grooved pulley the opposite directions
B. Crown pulley B. shafts are arranged parallel & rotate in
C. Flat pulley the same directions
D. Compound pulley C. shafts are arranged at right angles &
Ans. B rotate in one definite direction
D. driven shaft is to be started or stopped
whenever desired without interferring with
Que. Flat belts are used when two pulleys the driving shaft.
are not more than ____ meter apart Ans. B
A. 10
B. 12
C. 14 Que. In a crossed belt drive,the shafts are
D. 8 arranged parallel & rotate in the same
Ans. D directions
A. Right
B. Wrong
Que. The power transmitted by means of a C. partially wrong
belt does not depends upon D. partially right
A. velocity of the belt Ans. B
B. tension under which the belt is
placed on the pulleys
C. arc of contact between the belt & Que. In a belt drive,the velocity ratio is the
the smaller pulley inverse ratio of the diameters of driving &
D. material of the belt driven pulleys
Ans. D A. True
B. False
C. partially true
Que. When the speed of belt increases D. partially false
A. the coefficient of friction between the Ans. A
belt & pulley increases
B. the coefficient of friction between the
belt & pulley decreases Que. The tensions on the slack side of belt
C. power transmitted will decrease is always ------- the tight side of the belt
D. all of the above A. equal to
Ans. A B. less than
C. greater than
D. negligible
Que. Creep in belt is due to Ans. B
A. material of the belt
B. material of the pulley
C. uneven extension & contraction due to Que. All stresses produced in a belt are
varying tension A. compressive stresses
D. low coefficent of friction B. tensile stresses
Ans. C C. both tensile &compressive stresses
D. shear stresses
Ans. B
Que. The size of a gear is usually specified
by
A. pressure angle

B. pitch circle diameter


Que. In a multiple V-belt drive if one of C. circular pitch
the belts break then
A. only the broken belt is replaced D. diametral pitch
B. the entire set of belts is replaced Ans. B
C. the broken belt & the belt on either side
of it is replaced
D. the broken belt need not to be replaced
Ans. B Que. An imaginary circle which by pure
rolling action gives the same motion as the
actual gear is called
Que. Crowning on pulley helps A. addendum circle
A. in decreasing the slip of the belt B. dedendum circle
B. in increasing the slip of the belt C. pitch circle
C. to keep the belt in centre on a pulley D. clearance circle
while it is in motion Ans. C
D. to increase pulley life
Ans. C
Que. The radial distance of a tooth from
the pitch circle to the top of the tooth is
Que. Idler pulley is used for called
A. increasing velocity ratio A. dedendum
B. for applying tension B. addendum
C. changing the direction of motion of belt C. clearance
D. incresing the speed D. working depth
Ans. B Ans. B

Que. The V-belt are particularly suitable Que. The radial distance of a tooth from
for ______ drives the pitch circle to the bottom of the tooth is
A. short called
B. long A. dedendum
C. very long B. addendum
D. all of the above C. clearance
Ans. A D. working depth
Ans. A

Que. A drive ______ transmits more


power as compared to belt drive is Que. Following is not an example of
A. chain power transimission device
B. rope A. gear pairs
C. intermediate B. belt
D. compound C. chain
Ans. A D. bearing
Ans. D

Que. The chains are made of number of


Que. In belt pulley power is transmitted rigid links connected by
from driving pulley to driven pulley A. pin joints
because of B. bolted joints
A. mass of belt C. welded joints
B. surface area of belt D. none of the above
C. friction between belt and pulley Ans. A
D. all of the above
Ans. C
Que. The silent chain is known as
A. inverted tooth chain
B. involute tooth chain
C. roller chain
D. sprocket chain
Ans. A

Que. Flat belts are made of


A. leather
B. polyamide Que. Which of following drives is used for
C. polyester high speed applications
D. all of above A. roller chain
Ans. D
B. inverted tooth chain
C. flat belt drive
Que. The polygon effect is related to
A. spur gear D. V-belt drive
B. chain drive Ans. B
C. belt drive
D. both A. and B.
Ans. B Que. Which of following drives need
lubricant
A. chain drive
Que. The driving and driven wheels of B. V-belt drive
chain drive are called as C. flat belt drive
A. rollers D. Both A. and B.
B. pulleys Ans. A
C. sheaves
D. sprockets
Ans. D Que. The drive does not need initial
tension,Then it must be a
A. chain drive
Que. The chains are made of B. Rope drive
A. steel C. belt drive
B. polyamide D. both A. and B.
C. leather Ans. A
D. none of the above
Ans. A
Que. The gear tooth profile is Ans. D
A. parabolic
B. involute
C. cycloidal Que. Teeths of spur gears are cut___
D. both B. or C. A. Perpendicular to axis of gear
Ans. D B. inclined to axis of gear
C. along the curve
D. Parallel to axis of gear
Que. In a spur gear chain, when power Ans. D
torque is reduced form input shaft to
output shaft
A. power is reduced Que. Spur gears are___
B. power is increased A. Easy to manufacture
C. power remains unchanged B. Less expensive
D. power depends on speed change C. made in variety of size
Ans. C D. all of the above
Ans. D

Que. Gear drive is used when distance


between 2 shafts is____ Que. In precision machines or mechanism
A. Long definite speed ratio is obtained by
B. Very short ___drive
C. Very long A. Gear
D. None of the above B. chain
Ans. B C. belt
D. all of the above
Ans. A

Que. Gear ratio is defined as___


A. np/ng
B. dg/dp Que. Chains are made of ___
C. Zg/Zp A. Leather
D. All of the above B. steel
Ans. D C. plastic
D. copper
Ans. B
Que. Gear ratio is defined as ratio of
___speed
A. gear to pinion Que. For effective functioning of chain
B. pinion to pinion drive___ is required
C. pinion to gear A. Cleaning
D. All of the above B. maintenance
Ans. C C. Lubrication
D. covering
Ans. C
Que. Spur gear can be made of___
A. Plastic
B. brass Que. The chains are made up of number of
C. aluminium rigid links which are hinged together by
D. steel
means of pin joint to provide ___ around C. oval or square
the wheel D. none of these
A. Rigidity Ans. C
B. connectivity
C. Flexibility
D. all of the above Que. Gear drive is used when the distance
Ans. C between the driver & follower is -----
A. long
B. small
Que. ____ are more noisy at higher C. very long
operating speeds D. none of these
A. rectangular belts Ans. B
B. Circular belts
C. v-belts
D. Flat belts Que. Both the gears which are engaged,
Ans. D always rotate in ----------- direction
A. same
B. opposite
Que. ___ drive provide increased C. same or opposite
frictional contact between belt and pulley D. none of these
A. Open belt Ans. B
B. Crossed belt
C. Open belt with idler pulley
D. None of the above Que. Spur gears are not used for
Ans. B A. low speed applications
B. moderate speed applications
C. very low speed applications
Que. In ------- drive there is more wear of D. high speed applications
belt Ans. D
A. Open belt drive
B. Crossed belt drive
C. Open belt with idler pulley Que. Gear train is necessary to obtain
D. None of these --------
Ans. B A. High friction
B. High torque
C. Large speed reduction
D. none of these
Que. --------- drive provides high Ans. C
reduction ratio
A. open belt
B. crossed belt
C. open belt with idler pulley Que. If the no. of intermediate gears are
D. compound belt odd then the motion of driver & driven
Ans. D gear is
A. same
B. opposite
Que. The links of hoisting chains are of C. a or b
------- shape D. none of these
A. oval Ans. A
B. square
B. To increase speed and reduce torque
Que. If the no. of intermediate gears are from input shaft to output shaft
even then the motion of driver & driven C. to change direction of rotation from
gear is one shaft to another shaft
A. same D. all of above
B. opposite Ans. D
C. a or b
D. none of these
Ans. B Que. The spur gear pair can be used for
reduction ratio up to
A. 15:01
Que. Helical gears are used to connect two B. 06:01
-------- shafts C. 40:01:00
A. parallel D. 02:01
B. intersecting Ans. B
C. perpendicular
D. collinear
Ans. A Que. The gears used in the differential gear
box of automobiles are
A. helical gear
Que. ---------- gears are used for higher B. bevel gear
speed reductions C. worm gears
A. helical D. both (b) and ©
B. bevel Ans. B
C. worm & worm wheel
D. rack & pinion
Ans. C Que. The gear pair does not create axial
thrust on shaft has sudden line contact
between meshing teeth .Then it must be
Que. ------------- gears are used to convert A. spur gear
rotary motion into sliding motion B. helical gear
A. helical C. herringbone
B. bevel D. (a) or (b)
C. worm & worm wheel Ans. A
D. rack & pinion
Ans. D
Que. The arrangement used for converting
rotary motion into a linear motion is
Que. Life of a gear drive is ___________ known as
A. Short A. worm gear pair
B. Long B. rack and pinion
C. Very short C. linear gears
D. Average D. none of above
Ans. B Ans. B

Que. The fuction of gear pair is Que. When the velocity ratio is high and
A. To increase torque and reduce speed space is limited, use
from input shaft to output shaft A. spur gears
B. bevel gears
C. worm gears
D. helical gears
Ans. C ((Q))2_UnitIB//A spur gear train consists
of four gears A, B, C & D in mesh. The
gear A rotates in anticlockwise direction,
Que. Which of the following type of gears then the direction of rotation of gear B is
are free from axial thrust? A. Clockwise
A. herringbone gears B. Anticlockwise
B. Bevel gears C. Linear
C. worm gears D. None of above
D. Helical gears Ans. A
Ans. A
((Q))2_UnitIB//A spur gear train consists
of four gears A, B, C & D in mesh. The
Que. Which of the following type of gears gear B rotates in clockwise direction, then
are used for noiseless operation? the direction of rotation of gear A is
A. spur gears A. Clockwise
B. bevel gears B. Anticlockwise
C. worm gears C. Linear
D. helical gears D. None of above
Ans. D Ans. B

((Q))2_UnitIB//A spur gear train consists


Que. Which of the following type of gears of four gears A, B, C & D in mesh. The
provide maximum velocity ratio? numbers of teeth on gears are 20, 60, 10
A. spur gears and 30 respectively. If the diameter of gear
B. bevel gears D is 60 mm, then the diameter of gear C is
C. worm gears A. 40 mm
D. helical gears B. 120 mm
Ans. C C. 20 mm
D. 60 mm
Ans. C
Que. Cycloidal tooth gears are used in
A. automobile gearbox
B. machine tool gearbox ((Q))2_UnitIB//A spur gear train consists
C. spring driven watches and clocks of four gears A, B, C & D in mesh. The
D. materials handling equipment numbers of teeth on gears are 20, 60, 10
Ans. C and 30 respectively. If the diameter of gear
D is 60 mm, then the diameter of gear A is
A. 40 mm
((Q))2_UnitIB//A spur gear train consists B. 120 mm
of four gears A, B, C & D in mesh. The C. 20 mm
gear A rotates in clockwise direction, then D. 60 mm
the direction of rotation of gear B is Ans. A
A. Clockwise
B. Anticlockwise
C. Linear ((Q))2_UnitIB//A spur gear train consists
D. None of above of four gears A, B, C & D in mesh. The
Ans. B diameters of gears are 120 mm, 40 mm, 60
mm and 20 mm respectively. If the ((Q))2_UnitIB//A spur gear train consists
numbers of teeth of gear A are 60, then the of four gears A, B, C & D in mesh. The
numbers of teeth on gear D are numbers of teeth on gears are 60, 20, 30
A. 20 and 10 respectively. If the gear A rotates
B. 60 with 20 rpm, then the rotation of gear B is
C. 10 A. 60 rpm
D. 30 B. 20 rpm
Ans. D C. 120 rpm
D. 40 rpm
Ans. A
((Q))2_UnitIB//A spur gear train consists
of four gears A, B, C & D in mesh. The
diameters of gears are 120 mm, 40 mm, 60 Que. Identify the drive
mm and 20 mm respectively. If the
numbers of teeth of gear C are 30, then the
numbers of teeth on gear B are
A. 20
B. 60
C. 10
D. 30
Ans. A

((Q))2_UnitIB//A spur gear train consists


of four gears A, B, C & D in mesh. The
rotations ofgears are 20 rpm, 60 rpm, 40
rpm and 120 rpm respectively. If the A. Gear drive
numbers of teeth on gear D are 10, then B. Chain drive
the numbers of teeth on gear C are C. Belt drive
A. 20 D. None of the above
B. 60 Ans. C
C. 10
D. 30 Que. Identify the element indicated by
Ans. D arrow

((Q))2_UnitIB//A spur gear train consists


of four gears A, B, C & D in mesh. The
numbers of teeth on gears are 60, 20, 30
and 10 respectively. If the gear D rotates
with 120 rpm, then the rotation of gear A
is
A. 60 rpm
B. 20 rpm
C. 120 rpm
D. 40 rpm
Ans. B
A. Driving pulley
B. Idler pulley
C. Driven pulley
D. None of the above
Ans. B

Que. Identify the type of belt drive

A. Flat belt drive


B. Open belt drive
C. Cross belt drive
D. Compound belt drive
Ans. C
A. Flat belt drive
B. V-Belt drive
C. Cross belt drive
D. Timing belt drive Que. Identify type of gear
Ans. D

Que. Identify the type of belt drive shown


by arrow

A. Spur gear
B. Helical gear
C. Worm and Worm wheel
D. Bevel gear
Ans. A

Que. Identify type of gear


A. Spur gear A. Spur gear
B. Helical gear B. Herringbone gear
C. Worm and Worm wheel C. Double helical gear
D. Bevel gear D. both b& c
Ans. D Ans. D

Que. Identify type of gear Que. Identify type of gear

A. Spur gear A. Spur gear


B. Helical gear B. Helical gear
C. Worm and Worm wheel C. Worm and Worm wheel
D. Bevel gear D. Bevel gear
Ans. C Ans. B

Que. Identify type of gear Que. Identify type of drive


((Q))1_UnitIIA// __________________ is
the unit for stiffness
A. N/mm
B. kg/mm
C. N/mm^2
D. All of the above
Ans. A
Explanation about answer

((Q))1_UnitIIA// __________________
material resists deformation under stress
A. Stiff
B. Strong
C. Hard
D. Tough
A. Gear drive Ans. A
B. Chain drive
Explanation about answer
C. Belt drive
D. None of the above
Ans. B ((Q))1_UnitIIA//The total amount of
energy absorbed by a material before it
UNIT IIA fails is called _______________
A. Plasticity
B. Strength
UNIT.2 Design Fundamentals-A C. Toughness
D. Elasticity
((Q))1_UnitIIA// __________________ Ans. C
material undergoes plastic deformation Explanation about answer
under tensile loading
A. Malleable ((Q))1_UnitIIA// __________________
B. Ductile material can be rolled
C. Hard A. Malleable
D. Brittle B. Ductile
Ans. B C. Hard
Explanation about answer D. Brittle
Ans. A
((Q))1_UnitIIA// __________________ is Explanation about answer
the unit for stiffness
A. N/mm^2 ((Q))1_UnitIIA//_________________ is a
B. kg/mm^2 tensile property
C. N/mm^3 A. Malleability
D. None of the above B. Ductility
Ans. D C. Hardness
Explanation about answer D. Brittleness
Ans. B
Explanation about answer A. Shafts
B. Gears
((Q))1_UnitIIA//The opposite of ductility C. Couplings
is ________________ D. All of the above
A. Malleability Ans. D
B. Hardness Explanation about answer
C. Brittleness
D. None of the above ((Q))1_UnitIIA//Cracks that lead to fatigue
Ans. C failure are ______________________ in
Explanation about answer size
A. Large
((Q))1_UnitIIA// ____________ material B. Medium
resists scratches C. Macroscopic
A. Malleable D. Microscopic
B. Ductile Ans. D
C. Hard Explanation about answer
D. Brittle
Ans. C ((Q))1_UnitIIA//_________________
Explanation about answer combine to form cast iron
A. Iron & Carbon
((Q))1_UnitIIA//_________________ is a B. Iron & Copper
compressive property C. Iron & Steel
A. Malleability D. Iron & Aluminum
B. Ductility Ans. A
C. Hardness Explanation about answer
D. Brittleness
Ans. A ((Q))1_UnitIIA//The cheapest alloy is
Explanation about answer _______________
A. Steel
B. Copper
C. Cast Iron
D. Aluminum
Ans. C
((Q))1_UnitIIA// ____________ material Explanation about answer
resists cutting
A. Malleable
B. Ductile
C. Hard
D. Brittle
Ans. C ((Q))1_UnitIIA//Melting point of cast iron
Explanation about answer is __________________
A. High
((Q))1_UnitIIA//Fatigue failure is B. Medium
observed in __________________ C. Low
D. All of the above ((Q))1_UnitIIA//_________________
Ans. C combine to form steel
Explanation about answer A. Iron & Carbon
B. Iron & Copper
((Q))1_UnitIIA//_________________ C. Iron & Nickel
provides good damping capacity D. Iron & Aluminum
A. Cast Iron Ans. A
B. Steel Explanation about answer
C. Rubber
D. Plastic ((Q))1_UnitIIA//In comparison to cast
Ans. A iron, steel is ______________
Explanation about answer A. All of the below
B. Tough
((Q))1_UnitIIA//Cast iron is C. Stiff
________________ in nature D. Resilient
A. Tough Ans. A
B. Brittle Explanation about answer
C. Stiff
D. Resilient ((Q))1_UnitIIA//_______________ cannot
Ans. B be cast into complicated shapes
Explanation about answer A. Steel
B. Cast Iron
((Q))1_UnitIIA// Cast Iron is used to C. Alloys
manufacture ________________ D. None of the above
A. cylinder head Ans. A
B. cylindr block Explanation about answer
C. gearbox case
D. All of the above ((Q))1_UnitIIA//Cost Iron is
Ans. D __________________ than Steel
Explanation about answer A. None of the below
B. Expensive
((Q))1_UnitIIA//_________________ C. Cheaper
provides high compressive strength D.
A. Cast Iron Ans. C
B. Steel Explanation about answer
C. Rubber
D. Plastic ((Q))1_UnitIIA//Carbon steel is used to
Ans. A manufacture
Explanation about answer A. Nuts
B. Bolts
C. Shafts
D. All of the above
Ans. D
Explanation about answer
B. Soft
C. Rigid
D. All of the above
Ans. B
Explanation about answer
((Q))1_UnitIIA//Major alloying elements
in copper are __________________
A. Zinc & Silicon
B. Aluminium & Lead
C. Manganese & Nickel
D. All of the above ((Q))1_UnitIIA//Rubber is used to
Ans. D manufacture _____________________
Explanation about answer A. None of the below
B. Nuts
((Q))1_UnitIIA//Copper has high C. Bolts
____________________ D. Automobile Parts
A. Ductility Ans. A
B. Thermal Conductivity Explanation about answer
C. Corrosion Resistance
D. All of the above ((Q))1_UnitIIA//Plastic has high
Ans. D _______________________
Explanation about answer A. Tensile Strength
B. Thermal Resistance
((Q))1_UnitIIA//Bronze can be rolled into C. Corrosion Resistance
_____________________ D. All of the above
A. All of the below Ans. C
B. Sheets Explanation about answer
C. Rods
D. Wires ((Q))1_UnitIIA//Engine can be classified
Ans. A as __________________
Explanation about answer A. Mechanism
B. Machine
((Q))1_UnitIIA//Bronze has high C. Link
____________________ D. None of the above
A. Tensile Strength Ans. B
B. Malleability Explanation about answer
C. Corrosion Resistance
D. All of the above ((Q))1_UnitIIA//Analysis and synthesis is
Ans. D performed on ________________
Explanation about answer A. Mechanism
B. Machine
((Q))1_UnitIIA//Rubber is ____________ C. Link
in nature D. All of the above
A. Hard Ans. A
Explanation about answer ((Q))1_UnitIIA//Piston & Cylinder form a
________________ pair
((Q))1_UnitIIA//_________________ A. Sliding
involves design of mechanism B. Rotating
A. Analysis C. Turning
B. Synthesis D. All of the above
C. Analysis & Synthesis Ans. A
D. None of the above Explanation about answer
Ans. C
Explanation about answer ((Q))1_UnitIIA//Crank & Connecting rod
form a _________________ pair
A. Sliding
B. Rotating
C. Turning
D. All of the above
((Q))1_UnitIIA//A machine is made of Ans. C
_____________________ links Explanation about answer
A. Fixed & Moving
B. Fixed
C. Moving
D. None of the above
Ans. A
Explanation about answer ((Q))1_UnitIIA//A four bar chain will
consist of ___________ turning pairs
((Q))1_UnitIIA//A Structure is used to A. 1
______________________ B. 2
A. Support load C. 3
B. Transfer load D. 4
C. Transfer motion Ans. D
D. None of the above Explanation about answer
Ans. A
Explanation about answer ((Q))1_UnitIIA//Lever in four bar chain is
also called as __________
((Q))1_UnitIIA// Link that has no A. Rocker
connection to the fixed link is known as B. Driver
___________ C. Frame
A. Input link D. Coupler
B. output link Ans. A
C. Coupler Explanation about answer
D. None of the above
Ans. C ((Q))1_UnitIIA//________________
Explanation about answer connects crank and lever
A. Coupler
B. Frame
C. Connecting rod Explanation about answer
D. None of the above
Ans. A ((Q))1_UnitIIA//When crank rotates, the
Explanation about answer connecting rod _________________
A. Rotates
((Q))1_UnitIIA//Slider crank mechanism B. Slides
consists of __________ turning pairs C. Oscillates
A. 4 D. None of the above
B. 3 Ans. C
C. 2 Explanation about answer
D. 1
Ans. B ((Q))1_UnitIIA//When crank rotates 0 to
Explanation about answer 180 deg clockwise, the slider moves to
_________________
((Q))1_UnitIIA//Slider crank mechanism A. Left
consists of __________ sliding pairs B. Right
A. 4 C. UPWARDS
B. 3 D. None of the above
C. 2 Ans. A
D. 1 Explanation about answer
Ans. D
Explanation about answer ((Q))1_UnitIIA//When crank rotates 180
to 360 deg clockwise, the slider moves to
_________________
A. Left
B. Right
C. None of the above
((Q))1_UnitIIA//The connecting rod of D.
slider crank mechanism Ans. B
________________ Explanation about answer
A. Rotates
B. Slides ((Q))1_UnitIIA//Which property is
C. Oscillates required for following object?
D. None of the above
Ans. C
Explanation about answer

((Q))1_UnitIIA//The piston of slider crank


mechanism ________________
A. Rotates
B. Slides
C. Oscillates
D. None of the above
Ans. B
A. Elasticity
B. Hardness A. Elasticity
C. Toughness B. Hardness
D. None of the above C. Toughness
Ans. B D. None of the above
Explanation about answer Ans. A
Explanation about answer
((Q))1_UnitIIA//Which property is mostly
required for the spring in following ((Q))1_UnitIIA//Scratchproof screens in
system? below picture should
possess___________

A. Elasticity A. Elasticity
B. Stiffness B. Hardness
C. Toughness C. Toughness
D. None of the above D. None of the above
Ans. B Ans. B
Explanation about answer Explanation about answer

((Q))1_UnitIIA//Which property is
required for following object?

((Q))1_UnitIIA//Which property is
required to manufacture following object?
((A)Malleability
B. Hardness
C. Toughness ((A)Ductile
D. None of the above B. Hard
Ans. A C. Brittle
Explanation about answer D. None of the above
Ans. C
((Q))1_UnitIIA//_________ is the most Explanation about answer
desirable property to avoid damage of car
bonnet in below case. ((Q))1_UnitIIA//_________ is the most
desirable property to get product in below
case.

((A)Malleability
B. Hardness
C. Toughness A. Plasticity
D. None of the above B. Hardness
Ans. C C. Toughness
Explanation about answer D. None of the above
Ans. A
Explanation about answer

((Q))1_UnitIIA//_________ type of
material shows following failure.
((Q))1_UnitIIA//Which property is tested
in following object?
((Q))1_UnitIIA//Which property is
required to manufacture following object?

((A)Malleability
B. Hardness
C. Toughness
A. Malleability
D. None of the above
B. Hardness
Ans. B
C. Ductility
Explanation about answer
D. None of the above
Ans. C
((Q))1_UnitIIA//Area under the Stress-
Explanation about answer
Strain curve below is_______.

((Q))1_UnitIIA//Which property is
required to manufacture following object?

A. Malleability A. Malleability
B. Hardness B. Hardness
C. Toughness C. Toughness
D. None of the above D. None of the above
Ans. C Ans. A
Explanation about answer Explanation about answer
((Q))1_UnitIIA//Design of a car is an
example of:
A. Product design
B. Element design
((Q))1_UnitIIA//Which property is C. System design
required to manufacture the foundation D. Process design
bed in below animation? Ans. C
Explanation about answer
((Q))1_UnitIIA//The process of selecting
or creating the mechanism for the machine
and the shapes of the mechanical elements
so as to get the desired output for the given
input is known as
A. Analysis
B. Optimization
C. Synthesis
D. Creative design
Ans. C
A. Malleability Explanation about answer
B. Plasticity
C. Toughness ((Q))1_UnitIIA//In Design procedure, the
D. None of the above synthesis is always followed by,
Ans. C A. Analysis
Explanation about answer B. Selection of material
C. Synthesis
((Q))1_UnitIIA//Product needs to be D. Asthetics
designed for_______ Ans. A
A. functional requirements Explanation about answer
B. appearance
C. user comfort ((Q))1_UnitIIA//In Design procedure, the
D. All of the above last step is
Ans. D A. Selection of material
Explanation about answer B. Definition of problem
C. Preparation of drawing
((Q))1_UnitIIA//Following is not a type D. Analysis of forces
of machine design: Ans. C
A. Product design Explanation about answer
B. Element design
C. System design ((Q))1_UnitIIA//The objective of
D. Process design ergonomics is to
Ans. D A. make user adopt himself to the m/c
Explanation about answer B. make m/c fit for user
C. make product economical
D. make product stronger
Ans. B ((Q))1_UnitIIA//The aerodynamic shape
Explanation about answer of the car is an example of the following
guideline of the aesthetic design:
((Q))1_UnitIIA//Aesthetics deals with the A. the appearance should reflect the cost
A. appearance of the product of the product
B. human comfort B. the appearance should contribute to the
C. delicacy of the product comfort of the user
D. human safety C. the appearance should contribute to the
Ans. A performance of the product
Explanation about answer D. all of the above
Ans. C
Explanation about answer

((Q))1_UnitIIA//Ability of the machine ((Q))1_UnitIIA//Hooke’s law holds good


element to avoid the failure due to yielding upto,
or fracture under load is known as A. elastic limit
A. Rigidity B. yield point
B. Strength C. proportional limit
C. Toughness D. ultimate strength
D. Safety Ans. C
Ans. B Explanation about answer
Explanation about answer

((Q))1_UnitIIA//The important area


covered under ergonomics is ((Q))1_UnitIIA//In Hooke’s law, the
A. energy expenditure in hand and foot constant of proportionality is called as:
-operations A. Modulus of elasticity
B. cost of material B. stress
C. cost of manufacturing C. strain
D. aesthetics D. Poission’s ratio
Ans. A Ans. A
Explanation about answer Explanation about answer

((Q))1_UnitIIA//Design of computer chair ((Q))1_UnitIIA//Brittle material does not


is a best example of show
A. computer aided design A. fracture
B. system design B. yielding
C. machine design C. breaking
D. ergonomic design D. fatigue limit
Ans. D Ans. B
Explanation about answer Explanation about answer
((Q))1_UnitIIA//the stress at which strain A. creep
increases without increase in stress is B. fatigue strength
called as: C. hardness
A. elastic limit D. static stregth
B. constant stress Ans. C
C. proportional limit Explanation about answer
D. yield strength
Ans. D ((Q))1_UnitIIA//the unit of hardness is
Explanation about answer A. N/m2
B. kg/m2
((Q))1_UnitIIA//The prime objective of C. N-m
factor of safety is: D. brinell hardness number
A. to reduce the cost of the product Ans. D
B. to improve the efficiency Explanation about answer
C. to account for the uncertainty
D. all of above ((Q))1_UnitIIA//the properties which are
Ans. C required for mechanical springs are
Explanation about answer A. brittleness & resilience
B. stiffness & resilience
((Q))1_UnitIIA//if the % elongation is C. stiffness & malleability
more than 5%, it is rated as D. plasticity & toughness
A. ductile Ans. B
B. elastic Explanation about answer
C. brittle
D. rigid ((Q))1_UnitIIA//the molten iron is very
Ans. A fluid due to
Explanation about answer A. high Silicon content
B. high manganese content
C. high cobalt content
D. high carbon content
Ans. D
Explanation about answer
((Q))1_UnitIIA//the static strength of a
material is measured by
A. yield strength
B. ultimate strength
C. fatigue strength ((Q))1_UnitIIA//the cast iron does not
D. both A and B contain
Ans. D A. carbon
Explanation about answer B. silicon
C. cobalt
((Q))1_UnitIIA//the following property is D. manganese
important for components subjected to Ans. C
surface stresses Explanation about answer
((Q))1_UnitIIA//The following is not the ((Q))1_UnitIIA//composites are used for
bearing material A. boat hulls
A. Brass B. nut, bolts
B. Bronze C. shafts
C. Babbit D. all
D. Alloy steel Ans. A
Ans. D Explanation about answer
Explanation about answer
((Q))1_UnitIIA//Grinding wheel is made
((Q))1_UnitIIA//The Aluminium is used in of
engg. applications due to: A. steel
A. low specific weight , high strength, B. cast iron
high stiffness C. ceramic
B. low specific weight, high thermal D. composites
conductivity, good castability Ans. D
C. high strength, high stiffness, high Explanation about answer
density
D. high fatigue strength, high hardness, ((Q))1_UnitIIA//The following material is
high stiffness used as reinforcement in composites
Ans. B A. Graphite fibres
Explanation about answer B. ceramic
C. cast iron
((Q))1_UnitIIA//V-belts and O-rings are D. all
made of Ans. A
A. composites Explanation about answer
B. plastics
C. natural rubber ((Q))1_UnitIIA//Polymerization is
D. synthetic rubber associated with
Ans. D A. thermoplastics
Explanation about answer B. thermosetting plastics
C. ceramics
((Q))1_UnitIIA//The engg. applications of D. all of the above
ceramics are limited due to Ans. B
A. high melting point Explanation about answer
B. high cost
C. brittleness ((Q))1_UnitIIA//Following is the example
D. high hardness of thermoplast
Ans. C A. Epoxy
Explanation about answer B. Bakelite
C. Teflon
D. Durite
Ans. C
Explanation about answer
B. progressive deformation under load at
high temperature
C. progressive deformation under load at
subzero temperature
D. progressive deformation under load at
((Q))1_UnitIIA//The example of high pressure
particulate composite is Ans. B
A. Metal Matrix Composites Explanation about answer
B. Glass Fibre Composites
C. Sintered Carbides
D. All
Ans. C
Explanation about answer

((Q))1_UnitIIA//The journal bearings are UNIT IIB


made of
A. alloy steel ((Q))1_UnitIIB//An element is
B. stainless steel __________________________
C. composite material A. Rigid Body
D. bronze B. Resistant body
Ans. D C. Free body
Explanation about answer D. Strong body
Ans. B
((Q))1_UnitIIA//which is the costliest
material from below options:
A. Plain carbon steel
B. Cast Iron ((Q))1_UnitIIB//A link must be
C. Brass ________________________
D. Bronze A. a resistant body
B. connected to other parts of the machine
Ans. D
C. must have motion relative to other
Explanation about answer
connected parts of the machine
D. All of the above
((Q))1_UnitIIA//In stainless steel, the Ans. D
major alloying element is
A. Cobalt
B. Chromium
C. Cast Iron ((Q))1_UnitIIB//A Kinematic Pair
D. Tungsten has two links
Ans. B ________________________
Explanation about answer A. Fixed together
B. Connected together with constrained relative
((Q))1_UnitIIA//Creep is defined as motion
A. progressive deformation under load C. connected together without relative motion
D. Connected together with free relative motion
Ans. B B. Mechanism
C. Structure
D. None of the above
Ans. A
((Q))1_UnitIIB//Connecting rod and
Crank forms a
__________________________ A. ((Q))1_UnitIIB//If one of the link of kinematic
Mechanism chain is fixed, the arrangement is called as
B. Machine __________________
C. Kinematic Pair A. Structure
D. Structure B. Mechanism
Ans. C C. Fixed Chain
D. Machine
Ans. B
((Q))1_UnitIIB//If two links are welded to each
other forms a _____________________
A. Kinematic Pair ((Q))1_UnitIIB//Every Mechanism is a
B. Kinematic Chain _________________
C. Machine A. Kinematic Chain
D. None of the above B. Machine
Ans. D C. Structure
D. All of the above
Ans. A

((Q))1_UnitIIB//In a kinematic chain, each link


has to be__________________
((Q))1_UnitIIB//Mechanism is a
A. a part of only one kinematic pair ______________________
B. a part of two kinematic pairs
A. Machine
C. a part of three kinematic pairs
B. Kinematic chain used for power transmission
D. rigidly fixed to all other links
C. Kinematic chain with one link fixed
Ans. B
D. Kinematic chian used for doing work
Ans. C

((Q))1_UnitIIB//Any Kinematic chain


requires at least ((Q))1_UnitIIB//An example of
_____________________ mechanism is ___________________
A. Two links A. Typewriter
B. three links B. I. C Engine
C. four links C. Shaping Machine
D. five links D. All of the above
Ans. B Ans. D

((Q))1_UnitIIB//Door Hinges are ((Q))1_UnitIIB//The machine is defined as


example of _____________________ follows __________________
A. Kinematic pair A. Mechanism required to absorb energy
B. Mechanism required to do some kind of work C. four links
C. Mechanism required to transmit motion D. five links
D. Both a and c Ans. C
Ans. B

((Q))1_UnitIIB//Door HInges are


((Q))1_UnitIIB//Slider chain mechanism is used example of_________________
in _________________ A. Screw Pair
A. Reciprocating air compressor B. SLiding Pair
B. I.C Engine C. Rotating Pair
C. Gas turbine D. Turning Pair
D. Both a and b Ans. D
Ans. D

((Q))1_UnitIIB//Grashof's Law is
((Q))1_UnitIIB// Four bar chain related to
consists of _____________________ _________________________
A. Four turning pairs A. Slider crank chain
B. Two turning pairs B. Four bar chain
C. Two sliding and two turning pairs C. Double slider crank chain
D. One sliding and three turning pairs D. both a and b
Ans. A Ans. B

((Q))1_UnitIIB//In hand pump Mechanism ((Q))1_UnitIIA//Steps in design


____________________ includes_____________________
A. There is a one rotating link A. Selection of material
B. There are two rotating links B. Selection of Factor of Safety
C. There are three rotating links C. Analysis of forces
D. There is no rotating link D. all of the above
Ans. C Ans. D

((Q))1_UnitIIB//A nut and bolt ((Q))1_UnitIIA//The first step in design


_________________ process is______________________
A. can form a kinematic pair A. Selection of material
B. can form a non-kinematic pair B. Selection of Factor of Safety
C. can form a structure C. Analysis of forces
D. can form a chain D. definition of problem
Ans. A Ans. D

((Q))1_UnitIIB// Slider crank mechanism ((Q))1_UnitIIA//In design process the synthesis is


consist of______________________ always followed by________________________
A. Two links A. analysis
B. three links B. selection of material
C. preparation of drawing ((Q))1_UnitIIA//Ability to regain original shape
D. selection of factor of safety after load removal is called as
Ans. A _____________________ A. Static strength
B. Fatigue strength
C. Elasticity
((Q))1_UnitIIA//The last step in design D. Plasticity
process is_____________________ Ans. C
A. Selection of material
B. Selection of Factor of Safety
C. Analysis of forces
((Q))1_UnitIIA//Ability to retain permanent
D. preparation of drawing
deformation is called as
Ans. D
________________________ A. Static strength
B. Fatigue strength
C. Elasticity
((Q))1_UnitIIA//The process of selecting or D. Plasticity
creating the mechanism for machine and the Ans. D
shapes of the mechanical elements so as to
get the desired output for the given input is
known as ____________________
((Q))1_UnitIIA//Ability to resist deformation
A. analysis
under load is called as
B. synthesis
__________________________ A. Stiffness
C. optimization
B. Ductility
D. Definition of problem
C. Brittleness
Ans. B
D. Malleability
Ans. A

((Q))1_UnitIIA//Ability to resist stress without


failure under static loading is called as
((Q))1_UnitIIA//Ability to be drawn into wire or
___________________
elongated is called as
A. Static strength
_______________________ A. Stiffness
B. Fatigue strength
B. Ductility
C. Elasticity
C. Brittleness
D. Plasticity
D. Malleability
Ans. A
Ans. B

((Q))1_UnitIIA//Ability to resist stress without


((Q))1_UnitIIA//Ability to rupture with negligible
failure under fatigue loading is called as
deformation is called as
________________
_______________________
A. Static strength
A. Stiffness
B. Fatigue strength
B. Ductility
C. Elasticity
C. Brittleness
D. Plasticity
D. Malleability
Ans. B
Ans. C
((Q))1_UnitIIA//Rigidity of object is called D. elastic material
as__________________________ Ans. A
A. Stiffness
B. Ductility
C. Brittleness ((Q))1_UnitIIA//The choice of material depends
D. Malleability on ____________________
Ans. A A. Availability of materials
B. Cost of Material
C. Manufacturing Considerations
((Q))1_UnitIIA//Resilience is D. All of above
____________________________ Ans. D
A. Capacity to absorb energy when deformed
within elastic range
B. Ability to rupture with negligible deformation ((Q))1_UnitIIA//Manufacturing consideration
C. Resistance to penetration, abrasion or plastic plays vital role in
deformation ________________________ A. Selection of
D. Capacity to absorb enery without fracture material
Ans. A B. Selection of Factor of Safety
C. Analysis of forces
D. definition of problem
((Q))1_UnitIIA//Creep is Ans. A
_____________________________
A. Progressive deformation under load at high
temperature
B. Ability to rupture with negigible deformation ((Q))1_UnitIIA//The property which is important
C. Resistance to penetration, abrasion or plastic to impact loads are normally designed for
deformation ________________
D. Capacity to absorb energy without fracture A. resilience
Ans. A B. hardness
C. Toughness
D. stiffness
Ans. C
((Q))1_UnitIIA//Resistance to penetration,
abrasion or plastic deformation is called as
_________________________
A. Stiffness ((Q))1_UnitIIA//A product should be
B. Toughness desined such that ________________ is
C. Hardness reduced
D. Malleability A. Safety
Ans. C B. Comfort
C. Cost
D. Appearance
Ans. C
((Q))1_UnitIIA//If the percentage elongation is
more than 5%, it is ______________________
A. ductile material
B. brittle material ((Q))1_UnitIIA//A product should be
C. rigid material designed such that ________________ is
improved
A. Safety B. Wood
B. Comfort C. Steel
D. Efficiency D. Copper
D. All of the above Ans. C
Ans. D

((Q))1_UnitIIA//A _______________ material


((Q))1_UnitIIA//The first step in design process is regains its shape after being deformed
__________________ A. Plastic
A. Analysis of forces B. Strong
B. Selection of material C. Tough
C. Detailed drawing D. Elastic
D. Problem Definition Ans. D
Ans. D

((Q))1_UnitIIA//A __________________
((Q))1_UnitIIA//The second step in design material retains deformation when loaded
process is _________________________ A. Plastic
A. Analysis of forces B. Strong
B. Selection of material C. Tough
C. Synthesis D. Elastic
D. Problem Definition Ans. A
Ans. C

((Q))1_UnitIIA//A __________________
((Q))1_UnitIIA//The third step in design process material resists failure due to loading
is ______________________ A. Plastic
A. Analysis of forces B. Strong
B. Selection of material C. Tough
C. Detailed drawing D. Elastic
D. Problem Definition Ans. B
Ans. A

((Q))1_UnitIIB//A Unconstrained rigid


((Q))1_UnitIIA//The fourth step in design body in space will have ----------DOF.
process is A. 1
A. Analysis of forces B. 2
B. Selection of material C. 3
C. Detailed drawing D. 6
D. Problem Definition Ans. D
Ans. B

((Q))1_UnitIIB//A In a planer pair, number of


((Q))1_UnitIIA//___________________ is more DOF IS………
elastic than rubber A. 3
A. Plastic B. 2
C. 6 Ans. A
D. 5
Ans. A
((Q))1_UnitIIB//When crank rotates, the
connecting rod _________________loading
((Q))1_UnitIIB//A screw pair with 0 pitch can A. Slides
be called as ------ B. Rotates
A. Cylindrical Pair C. Oscillates
((B)Spherical Pair D. None of the above
C. Prismatic Pair Ans. C
D. Revolute Pair
Ans. B
((Q))1_UnitIIB//The piston of slider crank
mechanism ________________
((Q))1_UnitIIB//A The mechanism form a A. Slides
structure, when DOF= B. Rotates
A. 0 C. Oscillates
B. 1 D. Fixed
C. 2 Ans. A
D. 3
Ans. A
((Q))1_UnitIIB//The connecting rod of slider
crank mechanism ________________
A. Slides
((Q))1_UnitIIB//Kinematic chain having N links
B. Rotates
will have
C. Oscillates
A. (N-1) Inversion
D. Fixed
B. (N-1-1) Inversion
Ans. C
C. N Inversion
D. N+1Inversion
Ans. A
((Q))1_UnitIIB//Slider crank mechanism consists
of __________ sliding pairs.
A. 1
((Q))1_UnitIIB//A bolt and nut forms_______
B. 2
A. Spherical pair C. 3
B. Revolute pair D. 0
C. Cylindrical pair Ans. 1
D. Screw pair
Ans. D
((Q))1_UnitIIB//Slider crank mechanism consists
of __________ turning pairs
((Q))1_UnitIIB//The lead screw of a lathe with A. 2
nut forms a---------- B. 3
A. Sliding Pair C. 0
B. Revolute Pair D. 4
C. Prismatic Pair Ans. B
D. Screw Pair
((Q))1_UnitIIB//Mechanism is a
((Q))1_UnitIIB//________________ connects ______________________
crank and lever A. Machine
A. Coupler B. Kinematic chain used for power transmission
B. Connecting Rod C. Kinematic chain with one link fixed
D. Kinematic chian used for doing work
C. Frame
Ans. C
D. None of the above
Ans. A

((Q))1_UnitIIB//for a given image, Frame and


glass forms a
((Q))1_UnitIIB//Lever in four bar chain is also
called as __________
A. Rocker
B. Connecting Rod
C. Frame
D. None of the above
Ans. A
A. Revolute Pair
B. Spherical Pair
((Q))1_UnitIIB//Piston & Cylinder form a C. Cylindrical Pair
________________ pair D. Sliding Pair
A. Sliding pair Ans. B
B. Revolute Pair
C. Cylindrical Pair
D. Fixed Pair ((Q))1_UnitIIB//In a given image,Glass and
Ans. A body of helmet forms

((Q))1_UnitIIB//Structure is used to
______________________
A. Transfer Motion
B. Transfer Load
C. Support Load
D. None
Ans. C

((Q))1_UnitIIB//A nut and bolt


_________________
A. can form a kinematic pair A. Revolute pair
B. can form a non-kinematic pair B. Sliding Pair
C. can form a structure C. Cylindrical Pair
D. can form a chain D. Screw Pair
Ans. C Ans. A
((Q))1_UnitIIB//Double wishbone suspension
system consists of
A. Four bar chain mechanism
B. Slider crank mechanism
C. Double crank mechanism
D. NO mechanism
Ans. A

((Q))1_UnitIIB//In folding chair, fold and chair


forms

A. Revolute pair
B. Sliding pair
C. Cylindrical pair
D. Fixed pair
Ans. B

((Q))1_UnitIIB//In given image, door lock has


A. Sliding Pair
B. Cylindrical Pair
C. Turning pair
D. Screw pair
Ans. C

((Q))1_UnitIIB//In given image, glass and


window frame forms
A. Revolute and Sliding Pair
B. Sliding Andscrew Pair
C. Sliding and Fixed Pair
D. None of the above
Ans. A

((Q))1_UnitIIB//Which PAIR is used in the


following image
((Q))1_UnitIIB//A __________________
mechanism is used for intermittent motion
A. GENEVA
B. Slider Crank
C. Double lever
D. whitworth
Ans. A

A. Spherical Pair
B. Revolute Pair ((Q))1_UnitIIB//In a __________________
C. Cylindrical Pair mechanism , rotary motion is converted into
D. Scew reciprocating motion
Ans. A A. Whitworth
B. Beam Engine
C. Scotts russel
((Q))1_UnitIIB//Double wishbone suspension D. Geneva
system consists of __________________ Ans. B
revolute pair
A. 2
B. 4 ((Q))1_UnitIIB//A __________________
C. 3 mechanism is inversion of slider crank
D. 1 mechanism
Ans. B A. Slotted crank
B. Beam engine
C. Geneva
((Q))1_UnitIIB//A __________________pairis D. None
used in Seesaw Ans. A

((Q))1_UnitIIB//A __________________is fixed


in whitworth mechanism
A. Slider
B. Crank
C. Connecting Rod
D. Ground Body
Ans. B

((Q))1_UnitIIB//A __________________ is
fixed in Reciprocating Engine
A. Sliding
A. Ground Body
B. Turning
B. Slider
C. Spherical
C. Crank
D. None of the above
D. Connecting Rod
Ans. B
Ans. A
solidification
D. Compensation for shrinkage after
((Q))1_UnitIIB//A __________________ is
fixed in slotted crank mechanism solidification
A. Slider Ans. C
B. Crank
C. Connecting rod
D. Ground body
Ans. C
Q.Riser is provided to
1.Check whether mould cavity is
((Q))1_UnitIIB//A __________________ is completely filled
fixed in hand pump
B. Reduce impurities
A. Slider
B. Crank C. Store molten metal to compensate for
C. Connecting rod
shrinkage during solidification
D. Ground Body
Ans. A D. All of these
Ans. A

UNIT IIIA Q.A prototype of a part to be casted which


is used to create cavity inside the sand
Q.Draft on pattern is provided for mould is called
1.Allowance for machining 1.Pattern
B. Easy removal of pattern B. Cope
C. Compensation for shrinkage during C. Core
solidification D. Sprue
D. Compensation for shrinkage after Ans. A
solidification
Ans. B
Q.Pattern can be made from
1.Wax
Q.Shrinkage allowance on pattern is B. Plaster of Paris
provided for C. Both (a) and (b)
1.Compensation for finishing operation D. None of the above
after completion of casting Ans. C
B. Easy removal of casting
C. Compensation for shrinkage during
Q.Core can be made from
1.Wax ((Q))2_UnitIIIA// Arrange the following
B. Plastic parts of mould in correct sequence as per
C. Refractory material path followed by molten metal
D. All of the above 1. Cavity
Ans. C 2. Sprue
3. Gate
4. Runner
Q.The portion of mould which lies 5. Pouring basin
between sprue and gate is called 1.5-3-2-4-1
1.Gate B. 5-2-4-3-1
B. Runner C. 1-5-2-4-3
C. Riser D. 5-4-2-3-1
D. Core Ans. B
Ans. B
Q.‘Chill’ is used to
Q.The portion of mould which lies 1.Reduce washout of sand during pouring
between mould cavity and runner is called B. Increase cooling rate
1.Gate C. Reduce impurities
B. Runner D. Support core
C. Riser Ans. B
D. Core
Ans. A

Q.The vertical conical portion of mould Q.‘Chaplet’ is used to


through which molten metal is poured is 1.Reduce washout of sand during pouring
called B. Increase cooling rate
1.Riser C. Reduce impurities
B. Sprue D. Support core
C. Runner Ans. D
D. Gate
Ans. B
Q.‘Pads’ are used to
1.Reduce washout of sand during pouring Q.During metal pouring, if pressure inside
B. Increase cooling rate the mould cavity falls below atmospheric
C. Reduce impurities pressure, the outside air will come into
D. Support core moulD. This phenomenon is called
Ans. D 1.Aspiration effect
B. Porosity
C. Inhalation
Q. ‘Skim bob’ is used to D. None
1.Reduce washout of sand during pouring Ans. A
B. Increase cooling rate
C. Reduce impurities Q.Aspiration effect is caused because of
D. Support core 1.Sudden change in flow direction
Ans. C B. Straight sprue
C. Sudden change in flow area
D. All
Q.Draft is provided on sprue to Ans. B
1.Facilitate removal of casting
B. Reduce aspiration effect
C. Decrease turbulence of molten metal Q.An ability of sand to allow to escape
D. Reduce washout of sand during entrapped gases is called
pouring 1.Aspiration effect
Ans. B B. Permeability
C. Permittivity
D. Transmissibility
Ans. B

Q.‘Core’ is used to
1.Reduce aspiration effect
B. To produce hollow castings Q.Green sand consists of
C. Reduce impurities 1.Sand, copper sulphate, water
D. Support core B. Sand, graphite powder, water
Ans. B C. Sand, clay, water
D. Sand, refractory powder, water
Ans. C manufacturing process
3. Sand casting cannot be used to create
products complicated shapes
Q.Upper part of mould box is 4. Gearbox casing manufactured using
1.Core casting
B. Cope 5. Exact dimensional tolerances can be
C. Drag achieved in sand casting
D. Cap 6. Material wastage in casting is high as
Ans. B compared to most of other
manufacturing process
Q.Lower part of mould box is 7. Energy consumption in casting is high
1.Base as compared to most of other
B. Cope manufacturing
C. Core process
D. None of these 1.1,3,5,6
Ans. D B. 1,2,4,7
C. 3,5
D. 1,3,4,
Ans. C

Q.Solidification time for riser should be


1.Less than that of casting
B. More than that of
casting
C. Same as that of casting
D. It doesn’t matter , It can be same, more
((Q))2_UnitIIIA// Identify the incorrect or less
statements regarding casting process Ans. B
1. Sand casting is inexpensive process as
compared to most of other Q.Molten metal is carried from furnace to
manufacturing process mould box by
2. Surface finish is poor in sand casting as 1.Pouring cup
compared to most of other B. Ladle
C. Sprue B. 4-5-6-1-3-2
D. None C. 4-5-6-1-2-3
Ans. B D. 5-4-6-1-2-3
Ans. C

Q.Which of the following helps to escape


air inside the mould cavity
1.Permeability of sand
B. Through Riser
C. Vents provided in ((Q))2_UnitIIIA// Assertion(A): Riser is
sand always through Reason(R):
D. All of the above Through riser allows gases
Ans. D entrapped in mould cavity to escape
1.Statement (A) is true but statement (R) is
Q.The place where casting process is false
being carried out is popularly known B. Statement (R) is true but statement (A)
1.Furnace is false
B. Foundry C. Both statements are true but statement
C. Workshop (R)is not correct explanation of
D. Smith’s Shop statement(A)
Ans. B D. Both statements are true and statement
(R)is correct explanation of
((Q))2_UnitIIIA// Arrange the following statement (A)
operations as per reverse chronological Ans. B
sequence of casting
1. Metal melting and pouring
2. Creation of mould ((Q))2_UnitIIIA// Assertion(A):
3. Creation of pattern and core Solidification time of riser should be
4. Product Inspection always more than that of casting
5. Finishing the product to exact shape Reason(R): Riser should be able to supply
6. Cooling and molten metal till the end of solidification
solidification process
1.3-2-1-6-5-4 1.Statement (A) is true but statement (R) is
false mm
B. Statement (R) is true but statement (A) C. 98×147×196 mm
is false D. None of these
C. Both statements are true but statement Ans. B
(R)is not correct explanation of
statement(A) Q.Size of casting is 50×70×90 cm, if the
D. Both statements are true and statement machining allowance is 3% per dimension
(R)is correct explanation of and if the shrinkage allowance is 7% then
statement (A) size of pattern is
Ans. D 1.550×770×990 mm
B. 505×707×909 mm
C. 495×693×891 mm
((Q))2_UnitIIIA// Assertion(A): Internal D. 551×771.5×992
chills have to be made from same material mm
as that of the castings Reason(R): Internal Ans. B
chills cannot be taken out after the
completion of solidification Q. The shape in forging changed by
1.Statement (A) is true but statement (R) is …………
false force
B. Statement (R) is true but statement (A) 1.Tensile
is false B. Compressive
C. Both statements are true but statement C. Shear
(R) is not correct explanation of D. All of the above
statement Ans. B
D. Both statements are true and statement
(R)is correct explanation of statement Q.Material utilization is better in
(A) 1.Open die forging
Ans. D B. Closed die forging
C. Both a and b
Q.Size of casting is 10×15×20 cm, if the D. Can’t say
shrinkage allowance is 2% then size of Ans. A
pattern is
1.100×150×200 mm
B. 102×153×204 Q.Forged components are ………
compared to cast RCT, it is
components 1.Cold working
1.Stronger B. Hot working
B. Weaker C. Both a and b
C. Can’t say D. None
D. Ans. A
Ans. A

Q.If the deformation is carried at 1000C, it


Q.Grain structure of forged components is is
1.Aligned 1.Cold working
B. Random B. Hot working
C. Can’t say C. both
D. D. Can’t say
Ans. A Ans. D

Q.If the deformation is carried at 5000C, it


Q.Forging is related to is
1.Malleability 1.Cold working
B. Hardness B. Hot working
C. Ductility C. Both
D. Toughness D. Can’t say
Ans. A Ans. D

Q.If the deformation is carried out above Q.If the deformation is carried at 00C, it is
RCT, it is 1.Cold working
1.Cold working B. Hot working
B. Hot working C. Both
C. Both a and b D. Can’t say
D. None Ans. D
Ans. B

Q.If the deformation is carried out below


Q.Surface finish is good in Q.Handling is difficult in
1.Hot working 1.Hot working
B. Cold working B. Cold working
C. Both C. Both
D. Can’t say D. Can’t say
Ans. B Ans. A

Q.Surface finish is poor in Q.Which one of following should be


1.Hot working preferred for brittle materials
B. Cold working 1.Hot working
C. Both B. Cold working
D. Can’t say C. Both
Ans. A D. Can’t say
Ans. A

Q.In Cold work,strength


1.Increases Q.Deformation of lead at room
B. Decreases temperature is
C. Remains same 1.Hot working
D. None B. Cold working
Ans. A C. Both
D. Can’t say
Ans. A
Q.Dimensional accuracy is better in
1.Hot working
B. Cold working Q.Deformation of tin at room temperature
C. Both is
D. Can’t say 1.Hot working
Ans. A B. Cold working
C. Both
D. Can’t say
Ans. A D. None
Ans. A

Q.Deformation of steel at room


temperature is Q.In blanking shear is provided on
1.Hot working 1.Die
B. Cold working B. Punch
C. Both C. Either die or punch
D. Can’t say D. Both
Ans. B Ans. A

Q.The connecting rod is produced by Q.In punching shear is provided on


1.Casting 1.Die
B. Sheet metal B. Punch
C. Forging C. Either die or punch
D. None of the above D. Both
Ans. A Ans. B

Q.The car body is produced by ((Q))1_UnitIIIA//The metal is subjected to


1.Casting mechanical working for
B. Sheet metal 1.Refining grain size
C. Forging B. Reducing original block into desired
D. None of the above shape
Ans. B C. Controlling the direction of flow lines
D. All of these
Ans. B
Q.Shear on punch is provided to
1.Easy removal
B. Reduce material ((Q))1_UnitIIIA//Which of the following
C. Reduce capacity or press material can be used for making patterns?
1.Aluminum C. Riser
B. Wax D. Swage
C. MS Ans. D
D. All of these
Ans. A
((Q))1_UnitIIIA//A “die” is used in
1.casting process
((Q))1_UnitIIIA//Aluminum is the best B. extrusion process
material for making patterns because it is C. forging process
1.A light in weight D. all of these.
B. Easy to work Ans. C
C. Corrosion resistant
D. All of these
Ans. D ((Q))1_UnitIIIA//Investment casting uses
pattern made of
1.wax
B. clay
C. metal
((Q))1_UnitIIIA//The purpose of a riser is D. wood
to Ans. A
1.Deliver molten metal into the mould
cavity
B. Act as a reservoir for the molten metal
C. Feed the molten metal to the casting in
order to compensate for the shrinkage ((Q))1_UnitIIIA//In sand mould the upper
D. Deliver the molten metal from pouring half of the box is named as
basin to gate 1.Cope
Ans. C B. drag
C. cheek
D. none of above
((Q))1_UnitIIIA//Which “term” is not Ans. A
associated with casting process?
1.Gate
B. Runner
((Q))1_UnitIIIA//To pour the molten metal D. None of the above
equipment used is Ans. B
1.Lifter
B. lader
C. slick ((Q))1_UnitIIIA//Why welding is
D. flask shielded?
Ans. B 1.To eliminate hydrogen
B. To retard the cooling rate of the weld
C. To eliminate the atmosphere
((Q))1_UnitIIIA//In sand mould the
D. To ensure maximum heat input
bottom half of the box is named as
Ans. A
1.Cope
B. drag
C. cheek
((Q))1_UnitIIIA//“Blanking” is an
D. none of above
expression used in
Ans. B
1.sheet metal work
B. casting process
C. drawing
((Q))1_UnitB//The main causes of
D. rolling
porosity in welded joints are:
Ans. A
1.Poor access
B. Loss of gas shield
C. “Dirty” materials
((Q))1_UnitIIIA//In drawing operation the
D. All of the above
metal flows due to
Ans. B
1.ductility
B. work hardening
C. plasticity
D. shearing
Ans. A
((Q))1_UnitIIIA//Porosity is caused by:
1.Entrapped slag in the solidifying weld
B. Entrapped gas in the solidifying weld
C. Entrapped metallic inclusions in the
solidifying weld
((Q))1_UnitIIIA//In hot working metal is D. sand casting
to be heated Ans. D
1.Below recystallization temperature
B. Above recystallization temperature
C. At recystallization temperature ((Q))1_UnitIIIA//In sand casting, the
D. none of above volumetric size of the pattern than the
Ans. B casted part
1.bigger than,
B. the same size
((Q))1_UnitIIIA//In cold working metal is C. smaller than the cast part
to be heated D. all of above
1.Below recystallization temperature Ans. A
B. Above recystallization temperature
C. At recystallization temperature
D. none of above ((Q))1_UnitIIIA//The application of runner
Ans. A is;
1.horizontal distribution channel that
accepts molten metal from the sprue and
delivers it to the gates, trap dross
((Q))1_UnitIIIA//Rollers are used to shape B. regions with larger circles (fillet radii),
the metal in ---- process slower cooling rates, can develop
1.forging shrinkage cavities and porosity
B. casting C. used to trap large contaminants and
C. rolling reduce metal velocity and make flow more
D. none of above laminar
Ans. C D. goal is to achieve required metal flow
rates (s.t. turbulence is avoided) while
preventing aspiration or dross formation
((Q))1_UnitIIIA//Which one of the Ans. A
following casting processes is the most
widely used:
1.centrifugal casting ((Q))1_UnitIIIA//The property of a
B. die casting material by which it can be drawn into
C. investment casting wires is known as
1.ductility ((Q))1_UnitIIIA//The process which takes
B. elasticity place below recrystallization temperature
C. softness is called as
D. tempering 1.Hot working process
Ans. A B. cold working
C. Casting
((Q))1_UnitIIIA//Forging of the metal is D. Grinding
1.Matching process Ans. B
B. metal forming process
C. Joining process
D. welding process
Ans. B ((Q))1_UnitIIIA//Hot working process
takes place
1.At recrystallization temp.
((Q))1_UnitIIIA//Which one of the B. below recrystallization temp.
following is the advantage of forging C. Above recrystallization temp.
1.Good surface finish D. none of these
B. low tooling cost Ans. C
C. Close tolerance
D. improved physical properties
Ans. D ((Q))1_UnitIIIA//Which one is the correct
statement about hot working process
1.Surface finish of the product is fine
((Q))1_UnitIIIA//The statement which are B. Life of tools, used for hot working is
true for a cold working process are, high
1.Yield strength increases C. It is rapid and economical process
B. grain structure is modified D. Tooling and handling cost is less
C. Larger deformation can be carried out Ans. C
D. locked in stresses are imparted
Ans. A

((Q))1_UnitIIIA//The grain structure is


refined in
1.Cold working
B. hot working
C. Both a & b
D. none of these
Ans. B ((Q))1_UnitIIIA//The collapsible tooth
paste tubes are manufactured by
1.Extrusion
((Q))1_UnitIIIA//Pick up wrong statement B. casting
about results of hot working C. Forging
1.Poor surface finish D. piercing
B. improvement in mechanical properties Ans. A
C. Close dimensional tolerances
D. refinement grain structure
Ans. C ((Q))1_UnitIIIA//Which of the following
is the process for joining two metals
1.Casting
B. forging
((Q))1_UnitIIIA//Pick up wrong statement C. Extrusion
about effect of cold working D. welding
1.Increase in strength and hardness Ans. D
B. improved surface finish
C. Close dimensional tolerances
D. grain structure is unaffected ((Q))1_UnitIIIA//Steel balls are
Ans. D manufactured by
1.Casting
B. machining
((Q))1_UnitIIIA//Which of the following C. Cold heading
process is different from the rest of the D. sintering
processes Ans. A
1.Shot peening
B. cold extrusion
C. Sand blasting ((Q))1_UnitIIIA//Casting process is
D. drop forging prefferd for parts having
Ans. C 1.A few details
B. many details
C. No details D. Feed molten metal from pouring basin
D. non symmetrical shape to gate
Ans. A Ans. A

((Q))1_UnitIIIA//The purpose of riser is to


1.Feed the casting at a rate consistent with
((Q))1_UnitIIIA//Core are used to the rate of solidification
1.Make desired recess in castings B. Act as reservoir for molten metal
B. strengthen molding sand C. Help feed the casting until all
C. Support loose pieces solidification takes place
D. remove pattern easily D. Feed molten metal from pouring basin
Ans. A to gate
Ans. C

((Q))1_UnitIIIA//The purpose of gate is


1.Feed the casting at a rate consistent with
the rate of solidification
B. Act as reservoir for molten metal ((Q))1_UnitIIIA//The purpose of chaplet is
C. Help feed the casting until all to
solidification takes place 1.Provide benting
D. Feed molten metal from pouring basin B. induce directional solidification
to gate C. Compensate shrinkage
Ans. A D. support the core
Ans. D

((Q))1_UnitIIIA//The purpose of pouring


basin is to ((Q))1_UnitIIIA//Cope in foundry practice
1.Feed the casting at a rate consistent with refers to
the rate of solidification 1.Bottom of moulding box
B. Act as reservoir for molten metal B. Top of moulding box
C. Help feed the casting until all C. Middle portion of moulding box
solidification takes place D. Heavy weight kept on moulding box to
overcome buoyant effect of molten metal
Ans. B 1.Resistance welding
B. Arc welding
C. Gas welding
Q.Which of the following operation D. none of above
doesn’t require shear? Ans. B
1.Punching
B. Blanking
C. Deep Drawing
D. All ((Q))1_UNITIIIA The various brazing
Ans. C processes are____
1.torch brazing
B. silver brazing
((Q))1_UNITIIIA In drop forging the C. furnace brazing
component is kept on____ D. all of above
1.upper die Ans. D
B. lower die
C. anvil block
D. all of the above ((Q))1_UNITIIIA In ____ process the ram
Ans. B I raised to a definite height and then
allowed to fall freely under its own weight
1.hand forging
((Q))1_UNITIIIAThe upper limit of B. casting
working temperature depends upon____ C. drop forging
1.Composition of metal D. soldering
B. Prior deformation Ans. C
C. Impurities within the metal
D. all of the above
Ans. D Q.Identify the manufacturing process.

((Q))_UNITIIIA ____is a fusion welding


process in which welding heat is provided
by electric arc between electrode and
workpiece
1.Casting 1.Close die forging
B. Welding B. Open die forging
C. Forging C. Drop Forging
D. Fabrication D. Fabrication
Ans. C Ans. A

Q.Identify the manufacturing process.

Q.Identify the part indicated by arrow.

1.Coining
B. Drawing
C. Embossing 1. sprue
D. Blanking B. riser
Ans. C C. gate
D. core
Ans. A

Q.Identify the manufacturing process.


Q.Identify the part indicated by arrow. Q.Identify the part indicated by arrow.

1. runner 1. runner
B. riser B. riser
C. gate C. gate
D. core D. core
Ans. B Ans. D

UNIT IIIB
Q.Identify the part indicated by arrow.

((Q))1_UnitIIIB//In welding process


which of the following must present
A. Filler
material
B. Pressure
C. Heat
D. Both (A) and (C)
1. gate Ans. C
B. riser
C. runner ((Q))1_UnitIIIB// In welding process, the
D. core heat required for welding is obtained from
Ans. C A. Electric Energy
B. Chemical Reaction
C. Combustion of
gases
D. All of the above
Ans. D A. 1-3-5-6-2-4
B. 1-2-5-3-6-4
((Q))1_UnitIIIB// In ‘arc’ welding process, C. 1-5-3-2-6-4
the heat required for welding is obtained D. 3-1-5-2-6-4
from Ans. C
A. Electric Energy
B. Chemical Reaction
C. Combustion of
gases ((Q))1_UnitIIIB// Typical operating
D. All of the above current in electric arc welding is
Ans. A A. 100 to 500
mA
((Q))1_UnitIIIB// Which of the following B. 1 to 5 A
is the requirement of power supply of C. 10 to 25 A
electric arc welding D. Above 200
A. High voltage and high A
current Ans. D
B. High voltage and low
current ((Q))1_UnitIIIB// Typical operating
C. Low voltage and high current voltage n electric arc welding is
D. High voltage and high power A. 20 to 40 V
Ans. C B. 220 to 240 V
C. 420 to 440 V
D. Above 1000 V
Ans. A
((Q))2_UnitIIIB// Arrange the following
processes in increasing order of operating
temperature
1. Sheet metal forming ((Q))1_UnitIIIB// Typical operating
2. Hot working of steel temperature in
3. Brazing electric arc welding
4. Casting is
5. Soldering A. Below 5000C
6. Welding B. Around 15000C
C. Around 50000C
D. Above 100000C
Ans. B

((Q))1_UnitIIIB// Flux coating is provided ((Q))2_UnitIIIB// Assertion(A): In


on the electrode of electric arc welding electric arc welding process negative
A. To protect electrode from corrosion terminal of power supply is connected to
B. To create shield gases during the electrode Reason(R):Flow of electrons and
welding hence arc will be directed away from the
C. To avoid electric shock to the operator negative terminal
D. To enhance heat produced during the A. Statement (A) is true but statement (R)
welding is false
Ans. B B. Statement (R) is true but statement (A)
is false
C. Both statements are true but statement
(R)is not correct explanation of
statement(A)
((Q))2_UnitIIIB// 43. In electric arc D. Both statements are true and statement
welding (R)is correct explanation of statement
A. Positive terminal of power supply is (A)
connected to work piece and negative Ans. D
terminal to electrode
B. Negative terminal of power supply is
((Q))2_UnitIIIB// Which of the following
connected to work piece and positive
statements are incorrect regarding electric
terminal to electrode
arc welding
C. Negative terminal of power supply is
1. Two joining metals never melt during
connected to electrode and work piece
the welding process but only electrode
grounded
melts
D. It doesn’t matter which terminal is
2. Electrode must be always in the contact
connected to electrode as long as work
of work piece during welding
piece is grounded
3. Strength of welded joint is much less
Ans. A
than strength of base metal
4. Welded joint changes the metallurgical
properties of base metals 2. Brazing can be used join metals as well
A. 1,2,3 as non metals
B. 2,4 3. During brazing base metals are not
C. 1,2 melted
D. None of the statement is incorrect 4. During brazing molten metal flows in
Ans. C the gap by capillary action
5. Brazed joint is thermally and
electrically conductive
((Q))1_UnitIIIB// In soldering A. 2,3,4
,composition of soldering wire is B. 1,2,4
A. 63% tin, 37% C. 1,3,4
lead D. All statements are correct
B. 37% tin, 63% Ans. D
lead
C. 63% tin, 37% ((Q))1_UnitIIIB// In which of the
zinc following metal joining process base
D. 37% tin, 63% metals are not melted?
zinc A. Soldering
Ans. C B. Brazing
C. Welding
D. Both soldering and brazing
((Q))1_UnitIIIB// Which of the following Ans. D
metal joining process is quickest in terms
of molten metal solidification time?
A. Soldering
B. Brazing
C. Welding ((Q))1_UnitIIIB// Which of the following
D. Can’t say metal joining process produces strongest
Ans. A joint?
A. Soldering
((Q))2_UnitIIIB// Identify the correct B. Brazing
statements regarding brazing C. Welding
1. Brazed joint strengthens slowly as D. Can’t say
compared to welding and soldering Ans. C
((Q))2_UnitIIIB// Assertion(A): In electric
arc welding process electrode is coated
with flux
Reason(R): During welding the flux burns ((Q))1_UnitIIIB// When thickness is less
and creates protective shield of gases than 6mm it is called as
around the weld pool avoiding formation A. Plate
brittle phases such as metal oxides and B. Sheet
nitrides C. Anyone of a and b
A. Statement (A) is true but statement (R) D. None of the
is false above
B. Statement (R) is true but statement (A) Ans. B
is false
C. Both statements are true but statement ((Q))1_UnitIIIB// Sheets are used to make
(R)is not correct explanation of A. Engine parts
statement (A) B. Turbine blades
D. Both statements are true and statement C. Car bodies
(R)is correct explanation of D. None of the above
statement (A) Ans. C
Ans. D

((Q))1_UnitIIIB// Curling is a method of


((Q))1_UnitIIIB// When thickness is more A. Forming
than 6mm it is called as B. Blanking
A. Plate C. Drawing
B. Sheet D. Bending
C. Anyone of a and Ans. D
b
D. None of the
above
Ans. A ((Q))1_UnitIIIB// Advantage
of sheet metal
A. Light weight
B. Good
formability
C. Low cost ((Q))1_UnitIIIB// In a rectangular plate a
D. All of the above circular hole is produced by sheet metal
Ans. D operations. If remaining of rectangular
plate is used then the operation is
A. Blanking
B. Piercing
((Q))2_UnitIIIB// Out of following - are C. Perforating
used in sheet metal operation D. Notching
1. Electrode Ans. B
2. Die
3. Punch ((Q))1_UnitIIIB// In a rectangular plate a
4. Hammer circular hole is produced by sheet metal
A. 1,2 and 3 operations. If cut circular plate is used then
B. 2,3 and 4 the operation is
C. 2 and 3 only A. Blanking
D. All of the above B. Piercing
Ans. B C. Perforating
D. Notching
((Q))1_UnitIIIB// The following is not a Ans. A
metal shearing process
A. Lancing
B. Embossing ((Q))1_UnitIIIB// In a rectangular plate
C. Notching number of circular holes are produced by
D. Blanking sheet metal operations, then operation is
Ans. B A. Blanking
((Q))1_UnitIIIB// In sheet metal working, B. Piercing
shearing or cracking starts at C. Perforating
A. Contact D. Notching
surfaces Ans. D
B. Middle surface
C. Both a and b ((Q))1_UnitIIIB// Cutting a metal sheet in
D. None of the above a straight line is
Ans. A A. Blanking
B. Piercing which of the following operation
C. Slitting A. Blanking
D. Notching B. bending
Ans. C C. Drawing
((Q))1_UnitI D. Notching
IIB// Ans. C
Removing a
small part
from edge of
the metal ((Q))1_UnitIIIB// In sheet metal working,
sheet is which of following is movable
A. Blanking A. Die
B. Piercing B. Punch
C. Slitting C. Both a and b
D. Notching D. None
Ans. D Ans. B

((Q))1_UnitIIIB// Cutting small portion of ((Q))1_UnitIIIB// In simple die, how many


sheet and bending it is number of operations are performed in one
A. Blanking stroke?
B. Lancing A. One
C. Slitting B. Two
D. Notching C. Many
Ans. B D. Can’t say
Ans. A
((Q))1_UnitIIIB// Springback is related to
A. Blanking
B. Bending ((Q))1_UnitIIIB// In compound die, how
C. Slitting many number of operations are performed
D. Notching in one stroke?
Ans. B A. One
B. Only Two
C. Many
((Q))1_UnitIIIB// A cup can be formed by D. Can’t say
Ans. C C. Some additional materials are joined to
the raw material
((Q))1_UnitIIIB// In progressive die, D. Material addition, through melting and
number of operations are performed pouring
at…….. Ans. B
A. One station
B. Only Two
C. Two or more
D. Can’t say ((Q))1_UnitIIIB//Welding is the process in
Ans. C which
A. Removal of metal takes place
((Q))1_UnitIIIB// In sheet metal working, B. Shaping of metal by forces applied
which of following is immovable through various dies and tools
A. Die C. Some additional materials are joined to
B. Punch the raw material
C. Both a and b D. Material addition, through melting and
D. None pouring
Ans. A Ans. C

((Q))1_UnitB//The main causes of


porosity in welded joints are: ((Q))1_UnitIIIB//In a welding a flux is
A. Poor access used
B. Loss of gas shield A. to permit perfect cohesion of metal
C. “Dirty” materials B. To remove the oxides of the metal
D. All of the above formed at higher temperature
Ans. B C. both A. and C. above
D. none of above
Ans. C

((Q))1_UnitIIIB//Metal forming is the


process in which ((Q))1_UnitIIIB//In arc welding current
A. Removal of metal takes place used is
B. Shaping of metal by forces applied A. AC current of high frequency
through various dies and tools B. AC current of low frequency
C. DC current ((Q))1_UnitIIIB//Advantage of cold
D. all of above working is
Ans. B A. better dimensional accuracy
B. better surface finish
C. higher strength
D. all of these.
((Q))1_UnitIIIB//Brazing process is Ans. D
carried out in the temperature range of ---
A. 150-250 deg C
B. 250-450 deg C ((Q))1_UnitIIIB//Material used for
C. 500-700 deg C coating the electrode is called as
D. 700-900 deg C A. protective layer
Ans. C B. binder
C. slag
D. flux
Ans. C
((Q))1_UnitIIIB//The flux in brazing
process is used in the form of ----
A. Solid
B. liquid
C. Gas ((Q))1_UnitIIIB//“Blanking” is an
D. all of above expression used in
Ans. D A. sheet metal work
B. casting process
C. drawing
((Q))1_UnitIIIB//ARC length in arc D. rolling.
welding should be nearly equal to Ans. A
A. diameter of electrode
B. 2d
C. 3d ((Q))1_UnitIIIB//The strength of a brazed
D. 4d joint
Ans. B A. decreases with increase in gap between
the two joining surfaces    
B. increases with increase in gap between A. cracking and incomplete fusion
the two joining surfaces B. cracking and residual stress.
C. decreases up to certain gap between the C. residual stress and incomplete
two joining surfaces beyond which it penetration
increases    D. cracking and underfill.
D. increases up to certain gap between the Ans. C
two joining surfaces beyond which it
decreases
Ans. A ((Q))1_UnitIIIB//The process of increasing
of the cross section of the bar at the
expense of its length is known as
((Q))1_UnitIIIB//When a metal returns to A. Drawing down
its original shape after an applied load has B. upsetting
been removed, the metal is said to have: C. peening
A. Plasticity D. spinning
B. Ductility Ans. B
C. Elasticity
D. Malleability
Ans. E ((Q))1_UNITIIIB//The filler metals used
in ____ process are copper based and
silver based alloys
((Q))1_UnitIIIB//Which arc welding A. brazing
process utilizes a non-consumable B. soldering
electrode? C. welding
A. MIG D. All of above
B. TIG Ans. A
C. MMA
D. SAW
Ans. B ((Q))1_UNITIIIB//In____ process the base
metals are not melted during the joining
A. brazing
((Q))1_UnitIIIB//The preheating of parts B. soldering
to be welded and slow cooling of the C. welding
welded structure will reduce D. All of above
Ans. A B. 5000 to 10000°C
C. 6000 to 10000°C
D. 1000 to 10000°C
((Q))1_UNITIIIB//Brazing process can Ans. A
join_________
A. non-metals to metals
B. porous metal components ((Q))1_UNITIIIB// For assembly of
C. dissimilar metals electronic components to the printed
D. All of above circuit boards ____method is commonly
Ans. D used
A. brazing
B. soldering
((Q))1_UNITIIIB// Brazing is used in the C. welding
joining of __________ D. All of above
A. electrical equipments Ans. B
B. pipes and heat exchanger
C. tool tips and turbine blades
D. All of above ((Q))1_UNITIIIB//For assembly of
Ans. D electronic components to the printed
circuit boards ____method is commonly
used
((Q))1_UNITIIIB//_____ process metallic A. brazing
parts are joined by non-ferrous filler metal B. soldering
A. brazing C. welding
B. soldering D. All of above
C. welding Ans. B
D. All of above
Ans. A
((Q))1_UNITIIIB// Vehicle parts like
doors, roofs, fuel tanks, can be produced
((Q))1_UNITIIIB// The temperature by___
produced at the center of arc in electric arc A. casting
welding is______ B. sheet metal working
A. 6000 to 7000°C C. forging
D. All of above ((Q))1_UNITIIIB// The change in
Ans. B structure from hot working improves
mechanical properties like ____
((Q))1_UNITIIIB// ___ process is used for A. ductility
manufacturing of drums, pots, vessels, B. toughness
pans etc C. resistance to shock and vibration
A. U-bending D. all of the above
B. V-bending Ans. D
C. curling
D. angle bending
Ans. C ((Q))1_UNITIIIB// _____ components are
brittle in nature
A. cast
((Q))1_UNITIIIB// A good weld is as B. forged
strong as _____ C. sheet metal
A. electrode material D. None of above
B. base metal Ans. A
C. none of the above
Ans. B
((Q))1_UNITIIIB// Welding of _____
components is difficult
((Q))1_UNITIIIB// In mechanical working A. cast
the flow of metal is ______ B. forged
A. Electric flow C. sheet metal
B. Plastic flow D. None of above
C. continuous flow Ans. A
D. all of the above
Ans. B

((Q))1_UNITIIIB// If material is more


____, it can be more cold worked
A. ductile
B. brittle
C. tough
D. stiff ((Q))1_UNITIIIB//_____ supply is used
Ans. A for arc welding
A. AC
B. DC
((Q))1_UNITIIIB//In drop forging the C. AC or DC
component is produced by _______ D. all of above
A. impact Ans. C
B. expansion
C. contraction
D. joining
Ans. A ((Q))1_UNITIIIB// Electrod metal gets
_____ at the weld
A. melted
((Q))1_UNITIIIB// In drop forging the hot B. deposited
metal kept on the lower die is called as C. melted and deposited
_____ D. none of above
A. cast Ans. C
B. pattern
C. sheet metal
D. billet ((Q))1_UNITIIIB// _____ electrodes are
Ans. D used in arc welding process
A. bare
B. coated
((Q))1_UNITIIIB// _____ of forged parts C. bare and coated
is easy D. none of above
A. casting Ans. C
B. machining
C. weldig
D. all of the above
Ans. C ((Q))1_UNITIIIB// During arc welding
process _____
A. welding control is difficult
B. edge preparation is not required
C. good quality welding can be done in
any posion
D. all of above ((Q))1_UNITIIIB// which is metal cutting
Ans. D operation?
A. punching
B. blanking
((Q))1_UNITIIIB// ___ are types of Arc C. piercing
welding D. all of above
A. MIG Ans. D
B. TIG
C. SMAW
D. all of above ((Q))1_UNITIIIB// which is metal forming
Ans. D operation?
A. punching
B. blanking
((Q))1_UNITIIIB// ___ is the most C. piercing
versatile welding process which can be D. drawing
applied for thin and thick sections Ans. D
A. Arc welding process
B. Resistance welding process
C. gas welding process ((Q))1_UNITIIIB// Casting process is also
D. none of above called as ______
Ans. A A. forging
B. founding
C. joing
D. soldering
((Q))1_UNITIIIB// In brazing process Ans. B
A. strength of joint is less
B. joint can be damaged by under high
temperature
C. joint colour is different than that of base
metal ((Q))1_UNITIIIB// ____ are commonly
D. all of the above used joing processes
Ans. D A. welding
B. soldering ((Q))1_UNITIIIB// ____are important
C. brazing applications of welding
D. all of above A. crankshaft
Ans. D B. piston and cylinder
C. leaf spring
D. all of above
((Q))1_UNITIIIB//Welding produces_____ Ans. D
A. harmful radiations
B. fumes
C. spatter ((Q))1_UNITIIIB// Plastic welding is
D. all of above called as _____welding
Ans. D A. pressure
B. non pressure
((Q))1_UNITIIIB// Welding results in C. fusion
_____ D. none of above
A. residual stresses Ans. A
B. deformation of workpieces
C. metallurgical changes in workpieces
D. all of above ((Q))1_UNITIIIB// ____ process uses
Ans. D closed impression die to obtain the
required shape of component
A. hand forging
B. casting
((Q))1_UNITIIIB// ____are important C. drop forging
applications of welding D. soldering
A. aircraft constructions Ans. C
B. Rail-road equipments
C. Pipelines and piping
D. all of above ((Q))1_UNITIIIB// ______ temperature
Ans. D differentiates hot working and cold
working
A. heating
B. cooling
C. recrystallisation
D. none of above
Ans. C

((Q))1s_UnitIIIB//Which of the following


represents Slitting operations?
((Q))1_UNITIIIB//In drop forging the
billet is kept on lower die while the ____
delivers 4 to 5 blows in quick succession
A. anvil block
B. upper die
C. ram
A. A
D. wooden board
B. B
Ans. C
C. C
D. D
Ans. B

((Q))1_UNITIIIB// In ____operations the


sheet metal is stressed beyond its ultimate
strength
((Q))1_UnitIIIB// Which of the following
A. forming
represents Notching operations?
B. cutting
C. bending
D. drawing
Ans. B

((Q))1_UNITIIIB// In ____operations the A. A


stresses are below ultimate strength of the B. B
metal C. C
A. forming D. D
B. cutting Ans. C
C. bending
D. drawing
Ans. A
((Q))1_UnitIIIB// The Blanking operation
is given by
((Q))1_UnitIIIB// Identify the operation
performed on sheet metal working

A. A
B. B A. Shearing
C. C B. Notching
D. D C. Bending
Ans. A D. Angle making
Ans. A

((Q))1_UnitIIIB// Identify the operation


performed on sheet metal working
((Q))1_UnitIIIB// Identify the operation
performed on sheet metal working

A. Piercing
B. Punching
C. Perforating
D. Blanking
Ans. C
A. Drawing
B. Deep Drawing
C. Both A and B
D. None of the above D. D
Ans. B Ans. D

((Q))1_UnitIIIB// Which of the following


is not angle bending operation?
((Q))1_UnitIIIB// The Piercing operation
is given by

A. A .
B. B A. A
C. C B. B
D. D C. C
Ans. D D. D
Ans. D

((Q))1_UnitIIIB// The angle bending


operation is given by ((Q))1_UnitIIIB// Which one of the
following represents shearing operation

.
A. A A. A

B. B B. B

C. C C. C
D. D A. A
Ans. C B. B
C. C
D. D
Ans. D

((Q))1_UnitIIIB// Which of the following


represents Lancing operations?
((Q))1_UnitIIIB// The following
component produced by operation

A. A
B. B
A. Piercing
C. C
B. Punching
D. D
C. Blanking
Ans. D
D. Perforating
Ans. Bs

((Q))1_UnitIIIB// Which one of the


following represents shaving operation?
((Q))1_UnitIIIB// The following
component produced by operation
A. Slitting Ans. B
B. Punching
C. Lancing
D. Notching
Ans. D
((Q))1_UnitIIIB// Identify the
manufacturing process.
((Q))1_UnitIIIB// The following A. lancing
component produced by operation

A. Bending
B. Notching
C. Lancing
D. Deep Drawing B. Piercing
Ans. A C. blanking
D. punching
Ans. A

((Q))1_UnitIIIB// Identify the


manufacturing process.

((Q))1_UnitIIIB// Identify the


manufacturing process.

A. punching
A. Close die forging B. piercing
B. Open die forging C. coining
C. Drop Forging D. blanking
D. Fabrication Ans. A
B. Cylindrical surface
C. Flat surface
D. Both B and C
Ans. D

((Q))1_Unit4A//The machine tool used for


making the ole in the workpiece by
((Q))1_UnitIIIB// Identify the forcing the rotating tool into stationary
manufacturing process. workpiece is called as _____________
A. Drilling Machine
B. Lathe Machine
C. Boring Machine
D. All the above
Ans. A

A. punching ((Q))1_Unit4A//In lathe machine, in order


to produce flat surface, the cutting tool
B. piercing
must '-------'
C. coining A. move perpendicular to the axis of
D. blanking rotation
Ans. D B. move parallel to the axis of rotation
C. move in vertical direction
D. be stationary
Ans. A
UNIT IVA

((Q))1_Unit4A//In lathe machine, in order


to produce cylindrical surface, the
cutting tool must '-------'
A. Move perpendicular to the axis of
rotation
B. Move parallel to the axis of rotation
C. Move along the circumference of the
surface
D. Be stationary
Ans. B

((Q))1_Unit4A//Lathe machine produces


'--------'
A. Spherical surface
((Q))1_Unit4A//In lathe machine, the tool has
A. one type of motion
B. two types of motions ((Q))1_Unit4A//To remove material in
C. three types of motion form of large chips _________________
D. no motion is used
Ans. B A. Lathe
B. Drill
C. Mill
((Q))1_Unit4A//____________________ D. All of the above
is a accessory of the lathe machine Ans. D
A. Tail stock
B. Head stock
C. Carriage ((Q))1_Unit4A//To remove material in
D. All of above form of large chips _________________
Ans. D is used
A. Lathe Machine
B. Soldering
((Q))1_Unit4A//To support the long length C. Brazing
job on lathe machine D. None of the above
____________________ is used Ans. A
A. Carriage
B. Steady rest
C. Follower rest ((Q))1_Unit4A//In a lathe machine, during
D. Tails stock operation, the workpiece
Ans. D __________________
A. Rotates
B. Reciprocates
((Q))1_Unit4A//The tailstock and carriage C. Oscillates
in a lathe are guided on D. All of the above
_________________ Ans. A
A. Different guideways
B. Rails
C. Same guide way ((Q))1_Unit4A//In a lathe machine, the
D. None of the above tool moves ____________________ to
Ans. C the axis of the material being cut
A. Perpendicular
B. Parallel
((Q))1_Unit4A//The angle between lathe C. Parallel or Inclined
centre is ________________ D. All of the above
A. 15° Ans. D
B. 30°
C. 45°
D. 60°
Ans. D
((Q))1_Unit4A//Lathe bed is made of Ans. C
_____________________
A. Plastic
B. Aluminium ((Q))1_Unit4A//In facing operation on a
C. Wood lathe, the tool is held in
D. None of the above ________________
Ans. D A. Toolpost
B. Headstock
C. Tailstock
((Q))1_Unit4A//Lathe bed is made of D. None of the above
_____________________ Ans. A
A. Cast Iron
B. Steel
C. Aluminium ((Q))1_Unit4A//During drilling operation
D. All of the above on a lathe machine, the tool moves
Ans. A ____________________ the axis of the
workpiece
A. Perpendicular to
((Q))1_Unit4A//Carriage, in a lathe B. Parallel to
machine, is mounted between C. Along
____________________ D. None of the above
A. Toolpost and chuck Ans. C
B. Headstock and tailstock
C. Toolpost and tailstock
D. Toolpost and headstock ((Q))1_Unit4A//To cut threads using a
Ans. B lathe machine _______________ is
required A. Toolpost
B. Lead screw
((Q))1_Unit4A//___________________ is C. Headstock
a long threaded shaft on the lathe D. All of the above
A. Spindle Ans. D
B. Lead Screw
C. Cross slide
D. All of the above ((Q))1_Unit4A//During grooving
Ans. B operation on a lathe machine, the tool
moves ____________________ the axis
of the workpiece
((Q))1_Unit4A//In drilling operation on a A. Perpendicular to
lathe, the tool is held in B. Parallel to
________________ C. Along
A. Toolpost D. None of the above
B. Headstock Ans. A
C. Tailstock
D. None of the above
((Q))1_Unit4A//In lathe machine, the tool ((Q))1_Unit4A//Speed lathe is a '-------'
has lathe machine.
A. one type of motion A. low production
B. two types of motions B. medium production
C. three types of motions C. high production
D. no motion D. special purpose
Ans. B Ans. A

((Q))1_Unit4A//----------' is not a part of ((Q))1_Unit4A// The machine used for


lathe machine making the hole in the workpiece by
A. bed forcing the non-rotating tool into rotating
B. carriage workpiece is called as '-------'.
C. column A. drilling machine
D. lead screw B. boring machine
Ans. C C. lathe machine
D. All the above
Ans. C
((Q))1_Unit4A//----------' is a par of lathe
machine
A. headstock ((Q))1_Unit4A// The shape of turret in
B. tailstock turret lathe is '--------'.
C. carriage A. rectangle
D. All the above B. square
Ans. D C. hexagon
D. triangle
Ans. C
((Q))1_Unit4A//---------' is a type of lathe.
A. speed lathe
B. bench lathe ((Q))1_Unit4A//The following machine is
C. turret lathe called as mother of all the machines.
D. All the above A. Shaping machine
Ans. D B. Milling machine
C. Lathe machine
D. Universal Machine
((Q))1_Unit4A//Engine lathe is also Ans. C
known as '-------'.
A. motor lathe
B. turning lathe ((Q))1_Unit4A//The machine tools are
C. centre lathe broadly classified as
D. None of the above A. Metal machine tools and non metal
Ans. C machine tools
B. Metal cutting machine tools and surface
finishing machine tools
C. Lathe machine and drilling machines B. Carpentry tool
D. Both a and b C. Smithy tool
Ans. B D. Fabrication tool
Ans. A

((Q))1_Unit4A//The machine tools used


for removing the material from the
cylindrical surface is known as
A. Shaping machine
B. Milling machine
C. Lathe machine
D. Both b and c
Ans. C

((Q))1_Unit4A// -----------machine tool is


used to remove the material in the form of
large sized chips
A. Lathe machine
B. Grinding machine
C. Honing machine
D. Welding machine
Ans. A

((Q))1_Unit4A//The following machine is


called as mother of all machine tools
A. Shaping machine
B. Milling machine
C. Lathe machine
D. Universal machine
Ans. C

((Q))1_Unit4A//The machine tool is


A. A lathe machine
B. A drilling machine
C. A grinding machine
D. All of above
Ans. D

((Q))1_Unit4A//The lathe machine is a


A. Machine tool
((Q))1_Unit4A//which of the following
machine is called as universal machine
A. Lathe machine
B. Grinding machine
C. Milling machine
D. Shaping machine
Ans. A

((Q))2_Unit4A//In lathe machine, the


function of bed is to
A. Prove sling surface for carriage
B. Prove sling surface for tailstock
C. Support tailstock
D. All a b and c
Ans. D

((Q))1_Unit4A//In lathe machine, the head


stock
A. Support the carriage
B. Support the tail stock
C. Support the spindle
D. All a b and c
Ans. C

((Q))1_Unit4A//In lathe machine, the


function of tailstock is to
A. Support the spindle
B. Hold the main drive
C. Hold the dead centre
D. Both b and c
Ans. C

((Q))1_Unit4A//In lathe machine of main


drive is to
A. Drive an electric motor
B. Drive the spindle
C. To change the spindle speed
D. Both b and c
Ans. D
((Q))1_Unit4A//In lathe machine, the ((D))All of above
function of carriage is to ((E))D
A. Support the spindle ((F))
B. Hold and give feed to cutting tool
C. To hold the dead centre
D. Both b and c
Ans. B

((Q))1_Unit4A//In lathe machine


A. Tailstock is located between head stock
and carriage
B. Headstock is located between tailstock
and carriage
C. Carriage is located between head stock
and tailstock
D. Spindle is located between bed and
carriage
Ans. C

((Q))1_Unit4A//In lathe machine, the


mechanism used for mechanized
movements of the carriage is known as
A. Saddle
B. Apron
C. Cross sle
D. Compound rest
Ans. B

((Q))1_Unit4A//The jobs produced on a


Lathe machine are of
((A))Cylindrical shapes
((B))Square shapes
((C))Triangular shapes
((D))All of above
((E))A

((Q))1_Unit4A//The jobs produced on a


Lathe machine are of
((A))An odd shapes
((B))Square shapes
((C))Triangular shapes
((Q))1_Unit4A//The job produced on a
Lathe machine is hold & supported by
((A))Chuck
((B))Tool post
((C))Tail stock
((D))All of above
((E))A
((F))

((Q))1_Unit4A//The job produced on a


Lathe machine is hold & supported by
((A))Bed
((B))Tool post
((C))Tail stock
((D))None of above
((E))D
((F))

((Q))1_Unit4A//The work piece on lathe


machine has
((A))Linear motion
((B))Oscillatory motion
((C))Rotary motion
((D))Reciprocating motion
((E))C
((F))

((Q))1_Unit4A//The cutting tool on a


Lathe machine is hold & supported by
((A))Bed
((B))Tool post
((C))Chuck
((D))All of above
((E))B
((F))

((Q))1_Unit4A//The cutting tool on a


Lathe machine is hold & supported by
((A))Bed
((B))Tail stock
((C))Chuck
((D))All of above
((E))B
((F))
((Q))1_Unit4A//The cutting tool on a ((Q))1_Unit4A//The rotation of chuck of
Lathe machine is hold & supported by lathe machine is due to
((A))Bed
((B))Carriage ((A))Crank shaft
((C))Chuck ((B))Counter shaft
((D))None of above ((C))Spindle shaft
((E))B ((D))Main shaft
((F)) ((E))C
((F))
((Q))1_Unit4A//The tool post on a Lathe
machine is used to hold & support ((Q))1_Unit4A//The rotation of chuck of
((A))Cutting tool lathe machine is due to
((B))Chuck key ((A))Crank shaft
((C))Coolant pipe ((B))Counter shaft
((D))Work piece ((C))Main shaft
((E))A ((D))None of above
((F)) ((E))D
((F))
((Q))1_Unit4A//The tool post on a Lathe ((Q))1_Unit4A//The spindle shaft of lathe
machine is used to hold & support machine drives
((A))Work piece ((A))Chuck
((B))Chuck key ((B))Carriage
((C))Coolant pipe ((C))Tail stock
((D))None of above ((D))Electric motor
((E))D ((E))A
((F)) ((F))
((Q))1_Unit4A//The tail stock on a Lathe
machine is used to hold & support ((Q))1_Unit4A//The spindle shaft of lathe
((A))Cutting tool machine drives
((B))Chuck key ((A))Electric motor
((C))Coolant pipe ((B))Carriage
((D))Work piece ((C))Tail stock
((E))A ((D))None of above
((F)) ((E))D
((F))
((Q))1_Unit4A//The tail stock on a Lathe
machine is used to hold & support ((Q))1_Unit4A//The movement of cutting
((A))Work piece tool on lathe machine is due to
((B))Chuck key ((A))Chuck
((C))Coolant pipe ((B))Electric motor
((D))None of above ((C))Bed
((E))D ((D))Carriage assembly
((F)) ((E))D
((F))
((Q))1_Unit4A//The movement of cutting ((Q))1_Unit4A//The rotation of workpiece
tool on lathe machine is due to on lathe machine is due to
((A))Chuck ((A))Crank shaft
((B))Electric motor ((B))Counter shaft
((C))Bed ((C))Spindle shaft
((D))None of above ((D))Main shaft
((E))D ((E))C
((F)) ((F))

((Q))1_Unit4A//The movement of cutting ((Q))1_Unit4A//The rotation of workpiece


tool on lathe machine is due to on lathe machine is due to
((A)) Chuck ((A))Crank shaft
((B)) Electric motor ((B))Counter shaft
((C)) Bed ((C))Main shaft
((D)) Tail stock ((D))None of above
((E)) D ((E))D
((F)) ((F))

((Q))1_Unit4A//The carriage assembly of ((Q))1_Unit4A//The spindle shaft of lathe


a lathe machine gives movement to machine gives rotation to
((A))Chuck ((A))Work piece
((B))Cutting tool ((B))Cutting tool
((C))Tail stock ((C))Tail stock
((D))Electric motor ((D))Electric motor
((E))B ((E))A
((F)) ((F))

((Q))1_Unit4A//The carriage assembly of ((Q))1_Unit4A//The spindle shaft of lathe


a lathe machine gives movement to machine gives rotation to
((A))Chuck ((A))Electric motor
((B))Electric motor ((B))Cutting tool
((C))Tail stock ((C))Tail stock
((D))None of above ((D))None of above
((E))D ((E))D
((F))
((Q))1_Unit4A//In a lathe machine, power
((Q))1_Unit4A//The tail stock of a lathe transmission from electric motor to the
machine gives movement to spindle shaft is through
((A))Chuck ((A))A flat belt drive
((B))Cutting tool ((B))A V belt drive
((C))Carriage assembly ((C))A rope drive
((D))Electric motor ((D))A coupling
((E))B ((E))B
((F)) ((F))
((Q))1_Unit4A//A lathe machine consists
of a head stock
((A))On right se of lathe machine
((B))On left se of lathe machine
((C))At center of lathe machine
((D))On the bed of lathe machine
((E))B
((F))

((Q))1_Unit4A//A lathe machine consists


of a tail stock
((A))On right se of lathe machine
((B))On left se of lathe machine
((C))At center of lathe machine
((D))On the bed of lathe machine
((E))A
((F))

((Q))1_Unit4A//The function of lathe bed


is
((A))To support spindle only
((B))To support electric motor only
((C))To support, both spindle & electric
motor
((D))None of above
((E))D
((F))

((Q))1_Unit4A//Carriage is mounted on
the lathe bed & proves motion to
((A))Work piece
((B))Cutting tool
((C))Coolant
((D))Electric motor
((E))B
((F))

((Q))1_Unit4A//The live center of lathe


machine is
((A))Carriage center
((B))Tail stock center
((C))Chuck center
((D))Electric motor center
((E))C
((F))
((Q))1_Unit4A//The dead center of lathe
machine is
((A))Carriage center
((B))Tail stock center
((C))Chuck center
((D))Electric motor center
((E))B
((F))

((Q))1_Unit4A//During a metal cutting


process on lathe machine, the work piece
is rotated towards
((A))Head stock
((B))Dead stock
((C))Away from operator
((D))None of above
((E))D
((F))

((Q))1_Unit4A//Carriage assembly of lathe


machine consists of
((A))Tool post
((B))Tail stock
((C))Chuck
((D))Electric motor
((E))A
((F))

((Q))1_Unit4A//Carriage assembly of lathe


machine consists of
((A))Electric motor
((B))Tail stock
((C))Chuck
((D))None of above
((E))D
((F))

((Q))1_Unit4A//Tool post of lathe


machine supports
((A))Dead center
((B))Live center
((C))Cutting tool
((D))Work piece
((E))C
((F))
((Q))1_Unit4A//Tool post of lathe
machine supports
((A))Work piece
((B))Live center
((C))Dead center
((D))None of above
((E))C
((F))

((Q))1_Unit4A//In a lathe machine, the


movement of a cutting tool against the
rotating work piece is called as
((A))Cutting speed
((B))Feed
((C))Read
((D))Greed
((E))B
((F))

((Q))1_Unit4A//The feeding of a cutting


tool in a lathe machine tail stock is done
by
((A))Carriage hand wheel
((B))Cross sle hand wheel
((C))Compound rest hand wheel
((D))Tail stock hand wheel
((E))D
((F))

((Q))2_Unit4A//The head stock of a lathe


machine consists of
((A))Power transmission elements
((B))Power absorbing elements
((C))Power rejecting elements
((D))Power producing elements
((E))A

((Q))1_Unit4A//The operations performed


on lathe machine are
((A))Taper turning
((B))Knurling
((C))Grooving
((D))All of above
((E))D
((F))
((Q))1_Unit4A//The operations performed ((D))Bed
on lathe machine are ((E))B
((A))Thread cutting ((F))
((B))Reaming
((C))Drilling
((D))All of above
((E))D
((F))

((Q))1_Unit4A//In a lathe machine, during


turning operation, the cutting tool is
mounted on
((A))Tail stock
((B))Chuck
((C))Tool post
((D))Bed
((E))C
((F))

((Q))1_Unit4A//In a lathe machine, during


chamfering operation, the cutting tool is
mounted on
((A))Tail stock
((B))Tool post
((C))Chuck
((D))Bed
((E))B
((F))

((Q))2_Unit4A//In a lathe machine, during


parting off operation, the cutting tool is
mounted on
((A))Tail stock
((B))Tool post
((C))Chuck
((D))Bed
((E))B
((F))

((Q))1_Unit4A//In a lathe machine, during


grooving operation, the cutting tool is
mounted on
((A))Tail stock
((B))Tool post
((C))Chuck
((Q))1_Unit4A//In a lathe machine, during ((C))Bed
cutting operation, the cutting tool is ((D))None of the above
mounted on ((E))D
((A))Tail stock ((F))
((B))Chuck
((C))Bed
((D))None of the above
((E))D
((F))

((Q))1_Unit4A//In a lathe machine, during


boring operation, the cutting tool is
mounted on
((A))Tail stock
((B))Tool post
((C))Chuck
((D))Bed
((E))B
((F))

((Q))1_Unit4A//In a lathe machine, during


centering operation, the cutting tool is
mounted on
((A))Tail stock
((B))Tool post
((C))Chuck
((D))Bed
((E))A
((F))

((Q))1_Unit4A//In a lathe machine, during


centering operation, the cutting tool is
mounted on
((A))Tail stock
((B))Tool post
((C))Chuck
((D))Bed
((E))A
((F))

((Q))1_Unit4A//In a lathe machine, during


drilling operation, the cutting tool is
mounted on
((A))Tool post
((B))Chuck
((Q))1_Unit4A//In a lathe machine, during ((Q))1_UNIT4B//The process of removing
reaming operation, the cutting tool is the material from the workpiece, in the
mounted on form of chips, by means of cutting tools
((A))Chuck so as to give the desired shape and size
((B))Tail stock to the component is called
((C))Bed _____________
((D))Tool post A. Metal forming
((E))B B. Surface finishing
((F)) C. Machining
D. (a) or (b)
((Q))1_Unit4A//In a lathe machine, during Ans. C
reaming operation, the cutting tool is
mounted on
((A))Chuck ((Q))1_UNIT4B//’_____________'is an
((B))Tool post example of metal cutting process
((C))Bed A. Milling
((D))None of above B. Grinding
((E))D C. Casting
((F)) D. All the above
Ans. A
((Q))2_Unit4A//The quality of job
produced on a lathe machine depends on
((A))Rotating speed of work piece ((Q))1_UNIT4B//In Drilling Machine,
((B))Cost of lathe machine A. Drill is stationary and workpiece is
((C))Tail stock rotating
((D))Carriage B. Drill is rotating and workpiece is
((E))A stationary
((F)) C. Drill is rotating and workpiece is
rotating
((Q))2_Unit4A//The quality of job D. Drill is moving and workpiece is
produced on a lathe machine depends on moving
((A)) Cost of lathe machine Ans. B
((B)) Depth of cut of cutting tool
((C)) Tail stock
((D)) Carriage ((Q))1_UNIT4B//The material used for
((E)) B frill can be
((F)) A. Plain carbon steel
B. Stainless steel
C. Cast steel
UNIT IVB D. High speed steel
Ans. D
((Q))1_UNIT4B//In Drilling Machine, the
drill is a
A. Single point cutting tool
B. Two point cutting tool
C. Line cutting tool
D. Multipoint cutting tool
Ans. D

((Q))1_UNIT4B//In Drilling Machine, the


linear motion of drill is called as
A. speed
B. depth of cut
C. travel
D. feed
Ans. D
((Q))1_UNIT4B//The end of drill bit is
-------------in shape
A. semi-circular
B. flat
C. conical
D. (b) or (c)
Ans. C

((Q))1_UNIT4B//In Drilling Machine, the


drill head is supported by------------
A. work table
B. column
C. base
D. chuck
Ans. B

((Q))1_UNIT4B//In Drilling Machine, the


chuck is mounted on---------------
A. spindle
B. column
C. base
D. work table
Ans. A

((Q))1_UNIT4B//In Drilling Machine, the


work table has--------
A. rotary motion about base
B. up and down motion along the column
C. swing about the axis of the column
D. both (b) and (c)
Ans. D

((Q))1_UNIT4B//The drilling head


contains
A. work table
B. drive mechanism
C. feed mechanism
D. both (b) and (c)
Ans. D
((Q))1_UNIT4B//The following operation
cannot be performed on drilling machine
A. Tapping
B. Trepanning
C. Grooving
D. Boring
Ans. C

((Q))1_UNIT4B//The following is a
finishing operation
A. Drilling
B. Reaming
C. Tapping
D. Parting
Ans. B

((Q))1_UNIT4B//The recess for bolt heads


or nut can be provided by
A. drilling
B. boring
C. counter-boring
D. counter-sinking
Ans. C

((Q))1_UNIT4B//The tool used for making


internal threads is called as
A. lead screw
B. screw tool
C. tap
D. drill
Ans. C

((Q))1_UNIT4B//Bench drilling machine


is also known as------------,
A. piller drilling machine
B. radial drilling machine
C. portable drilling machine
D. sensitive drilling machine
Ans. D
((Q))1_UNIT4B//Piller drilling machine is B. Provide surface finish
also known as, C. Cut a metal and provide surface finish
A. Bench drilling machine D. None of the above
B. Sensitive drilling machine Ans. C
C. Upright drilling machine
D. Radial drilling machine
((Q))1_UNIT4B//Machine tools can be
Ans. C
used to generate ______________
shapes
A. All of the below
((Q))1_UNIT4B//’------------’ drilling
B. Flat
machine is the largest and most versatile
C. Spherical
of all drilling machines.
D. Cylindrical
A. Piller
Ans. A
B. Bench
C. Upright
D. Radial ((Q))1_UNIT4B//The hardness of a
Ans. D grinding wheel is determined by the
A. Hardness of abrasive grains
B. Ability of the bond to retain abrasives
((Q))1_UNIT4B//In Piller Drilling C. Hardness of the bond
Machine, the feed is ------------- D. Ability of the grinding wheel to
A. bench drilling machine penetrate the work piece
B. sensitive drilling machine Ans. A
C. upright drilling machine
D. radial drilling machine
Ans. C ((Q))1_UNIT4B//Surfaces to be machined
are marked on the pattern by the
A. Black colour
((Q))1_UNIT4B//In Bench Drilling B. Yellow colour
Machine, the cone pulley is used for C. Red colour
A. transmitting power from electric motor D. Blue colour
to spindle Ans. B
B. transmitting power from electric motor
to workpiece
C. transmitting motion from electric motor
is lead screw
D. transmitting motion from electric motor
to column
Ans. A

((Q))1_UNIT4B//Machine tools
____________
A. Cut a metal
((Q))1_UNIT4B//Which of the following D. Decreases
process is used to manufacture a Ans. A
hexagonal nut _____________________
A. Indexing
B. Grinding
C. Turning
D. Reaming ((Q))1_UNIT4B//__________________
Ans. A _____ is used as cutting fluid for the
turning operation on alloy steels
A. C02
((Q))1_UNIT4B//__________________ B. Kerosene
__ process gives high quality surface C. Soluble oil
finish D. Sulphurised mineral oil
A. Casting Ans. C
B. Hot Forging
C. Machining
D. All of the above ((Q))1_UNIT4B//A grinding wheel gets
Ans. C glazed due to
________________
A. Wear of abrasive particles
((Q))1_UNIT4B//________________ B. Wear of bond
__ is used for holding and guiding the C. Cracks
tool in drilling operation D. None of the above
A. Jig Ans. A
B. Fixture
C. Templates
D. both (a) and (b) ((Q))1_UNIT4B//The main cutting
Ans. A edge of a drill that is formed by
intersection of the flank and surface are
known as
((Q))1_UNIT4B//________________ A. shanks
__ is used for holding and guiding the B. Lips
tool in grinding operation C. Webs
A. Jig D. None of the above
B. Fixture Ans. B
C. Templates
D. both (a) and (b)
Ans. A

((Q))1_UNIT4B//When the cutting


speed increases, the power requirement
____________________
A. Increases
B. Varies randomly
C. Remain constant
((Q))1_UNIT4B//Flutes are provided on ((Q))1_UNIT4B//Machine tools are
Drill bit for ---- classified as per
_______________________ ____________________
A. Easy Insertion A. Purpose and size of chip removal
B. Chip removal B. Power Consumption
C. To reduce weight C. Size of Machine
D. None of the above D. Cost of Machine
Ans. B Ans. A

((Q))1_UNIT4B//.In order to obtain a


high surface finish, the machine should
_______________ ((Q))1_UNIT4B//To remove material
A. Have vibration of maximum in form of large chips
amplitude _________________ is used
B. Have vibration of minimum A. Welding
amplitude B. Soldering
C. Be free from vibration C. Brazing
D. None of the above D. None of the above
Ans. C Ans. D

((Q))1_UNIT4B//.Drilling is ((Q))1_UNIT4B//To remove material in


an example of form of large chips
_____________________ _________________ is not used
A. Simple cutting A. Welding
B. Orthogonal cutting B. Soldering
C. Oblique cutting C. Brazing
D. None of the above D. All of the above
Ans. C Ans. D

((Q))1_UNIT4B//The temperature rise ((Q))1_UNIT4B//To remove material in


during grinding can be reduced by form of large chips
___________________ _________________ is used
A. Drilling Machine
A. Increasing chip thickness B. Soldering
B. Decreasing wheel speed and chip C. Brazing
thickness D. None of the above
C. Increasing wheel speed Ans. A
D. Increasing wheel speed and chip
thickness
Ans. B
((Q))1_UNIT4B//To remove material
in form of large chips
_________________ is used.
A. Milling Machine
B. Soldering
C. Brazing
D. None of the above
Ans. A

((Q))1_UNIT4B//To remove material in


form of small chips
_________________ is used.
A. Grinding Machine
B. Soldering
C. Brazing
D. None of the above
Ans. A

((Q))1_UNIT4B//Spindle is a
__________________
A. Hollow rotating shaft
B. Solid rotating shaft
C. Hollow stationary shaft
D. Solid Stationary shaft
Ans. A
((Q))1_UNIT4B//__________________
__ is located on the top of the compound
post.
A. Cross slide
B. Toolpost
C. Tailstock
D. None of the above
Ans. B

((Q))1_UNIT4B//__________ is defined
as the movement of the tool relative to
the workpiece
A. Depth of cut
B. Speed
C. Feed
D. All of the above
Ans. C
((Q))1_UNIT4B//__________ is defined
as the movement of the tool relative to
the workpiece
A. Depth of cut
B. Speed
C. Feed
D. None of the above
Ans. C

((Q))1_UNIT4B//__________________
___ invloves production of cylindrical
surface
A. Straight turning
B. Taper turning
C. Facing
D. None of the above
Ans. A

((Q))1_UNIT4B//_______________
_ tool is used in turning operation
A. Turning
B. Drilling
C. Boring
D. All of the above
Ans. A
((Q))1_UNIT4B//_______________
_ tool is used in facing operation
A. Turning
B. Drilling
C. Boring
D. Facing
Ans. A

((Q))1_UNIT4B//Boring is
used to machine
______________ surface
A. Internal
B. External
C. Both a & b
D. Neither a or b
Ans. A
((Q))1_UNIT4B//Chamfering
____________________
A. Removes burrs
B. Protects ends of workpiece from
being damaged
C. Provides smooth surface
D. All of the above
Ans. B

((Q))1_UNIT4B//________________
tool is used in grooving operation
A. Turning
B. Drilling
C. Boring
D. Grooving
Ans. D

((Q))1_UNIT4B//To produce holes in a


solid material __________________
operation is done A. Drilling
B. Grinding
C. Welding
D. None of the above
Ans. A
((Q))1_UNIT4B//During drilling
operation, the workpiece
__________________ A. Rotates
B. Reciprocates
C. Oscillates
D. None of the above
Ans. A

((Q))1_UNIT4B//During drilling
operation, the tool
__________________
A. Rotates
B. Reciprocates
C. Oscillates
D. None of the above
Ans. A

((Q))1_UNIT4B//During drilling
operation, the workpiece is
clamped to__________________
A. Worktable
B. Spindle
C. Chuck
D. All of the above
Ans. A

((Q))1_UNIT4B//The drill tool is


_________________ than the workpiece
A. Softer
B. Same
C. Harder
D. None of the above
Ans. C

((Q))1_UNIT4B//During drilling
operation, material is removed in the
form of _________________ A. Chips
B. Burr
C. Powder
D. All of the above
Ans. A
((Q))1_UNIT4B//The feed handle of the C. Left side
drilling machine rotates in D. Bottom
______________ direction A. Counter Ans. A
clockwise
B. Any
C. Clockwise
D. None of the above
Ans. A

((Q))1_UNIT4B//After the operation


is complete, the feed handle of the
drilling machine is rotated in
______________ direction
A. Counter clockwise
B. Any
C. Clockwise
D. None of the above
Ans. C

((Q))1_UNIT4B//During drilling
operation, coolant is used to
______________
A. Reduce the cost of drilling
B. Reduce the power consumed
C. Reduce the heat generated
D. Reduce the effort of drilling
Ans. C

((Q))1_UNIT4B//Base of drilling
machine is manufactured using
_______________
A. Casting
B. Forging
C. Forming
D. All of the above
Ans. A

((Q))1_UNIT4B//The drill head is


mounted on ___________ of the
column
A. Right side
B. Top
((Q))1_UNIT4B//Drill is inserted in D. All of the above
____________ Ans. D
A. Column
B. Base
C. Spindle
D. Worktable
Ans. C

((Q))1_UNIT4B//Workpiece is mounted
on
____________
A. Column
B. Base
C. Spindle
D. Worktable
Ans. D

((Q))1_UNIT4B//In a drilling
machine, driving mechanism is used
to drive _____________________
A. Column
B. Base
C. Spindle
D. Worktable
Ans. A

((Q))1_UNIT4B//During the drilling


operation, spindle
__________________
A. Rotates
B. Moves up and down
C. Rotates as well as moves up and
down
D. None of the above
Ans. C

((Q))1_UNIT4B//During the drilling


operation, spindle
__________________
A. Rotates
B. Moves up
C. Moves down
((Q))1_UNIT4B//Portable drilling D. Knurling
machine operates at _______________ Ans. A
A. High speeds
B. Low speeds
C. Moderate speeds
D. Very low speed
Ans. A

((Q))1_UNIT4B//Upright drilling
machine is _____________ than
sensitive drilling machine
A. Smaller
B. Lighter
C. Larger
D. None of the above
Ans. C

((Q))1_UNIT4B//Spindle of a Upright
drilling machine can operate at
_____________ speeds
A. Constant
B. Variable
C. only one
D. Can’t say
Ans. B

((Q))1_UNIT4B//__________________
_ cannot be performed using drilling
machine A. Drilling
B. Turning
C. Boring
D. Reaming
Ans. B

((Q))1_UNIT4B//____________
______ can be performed using
drilling machine A. None of the
below
B. Threading
C. Chamfering
((Q))1_UNIT4B//A drilled hole
is finished using
_______________
A. Boring
B. Drilling
C. Counter boring
D. Reaming
Ans. D

((Q))1_UNIT4B//_____________ tool
has one cutting edge
A. Boring
B. Drilling
C. Reaming
D. None of the above
Ans. A

((Q))1_UNIT4B//To enlarge limited


portion of a hole _______________
operation is done A. Boring
B. Drilling
C. Counter boring
D. Reaming
Ans. C

((Q))1_UNIT4B//Tool used in
tapping operation is called
____________
A. Tap
B. Drill
C. Boring bar
D. Reamer
Ans. A

((Q))1_UNIT4B//________________
___ operation is done to sharpen
knifes
A. Turning
B. Grinding
C. Boring
D. Counter-boring
Ans. B
((Q))1_UNIT4B//_______________ D. lead screw
____ operation is done to sharpen Ans. C
scissors
A. Grinding
B. Turning ((Q))1_UNIT4B//----------' is a par of
C. Boring lathe machine
D. Counter-boring A. headstock
Ans. A B. tailstock
C. carriage
D. All the above
((Q))1_UNIT4B//Grinding machines Ans. D
are used to
___________
A. Reduce diameter of shafts ((Q))1_UNIT4B//Turning tool is a
B. Generate holes '---------'
C. Generate threads A. Multipoint cutting tool
D. None of the above B. Three point cutting tool
Ans. D C. Line cutting tool
D. Single point cutting tool
Ans. D
((Q))1_UNIT4B//Grinding machines
are used to
___________
A. Reduce diameter of shafts ((Q))2_UNIT4B//Following fig.
B. Generate threads shows__________ operation on lathe
C. Provide surface finish machine.
D. All of the above
Ans. C

((Q))1_UNIT4B//To machine a flat


surface, _________________
grinders are used
A. Cylindrical
B. Surface
C. Centreless
D. All of the above
Ans. C

A. Concentric turning
((Q))1_UNIT4B//----------' is not a part
B. Eccentric turning
of lathe machine
C. Taper turning
A. bed
D. All of the above
B. carriage
Ans. B
C. column
((Q))2_UNIT4B//Following fig.
shows__________ operation on lathe
machine.

A. Conical turning
B. Chamfering
C. Facing
D. None of the above
Ans. D
((Q))2_UNIT4B//Following fig.
shows__________ operation on lathe
machine. ((Q))2_UNIT4B//Following fig.
shows__________ operation on lathe
machine.

A. Chamfering A. Cutting
B. Taper turning B. Grooving
C. Facing C. Facing
D. None of the above D. Turning
Ans. A Ans. B

((Q))2_UNIT4B//Following fig.
shows__________ operation on lathe
machine.

A. Drilling
B. Internal Turning
C. Boring
D. None of the above
Ans. C

((Q))2_UNIT4B//Following fig.
shows__________ which machine.

A. Lathe
B. Drilling
C. Boring
D. Threading
Ans. A
((Q))2_UNIT4B//Part shown in the
following fig. is…..

A. Spindle
B. Workpiece
C. Shaft
D. Lead Screw
Ans. D

((Q))2_UNIT4B//Part shown in the


following fig. is….

A. Drill
B. Carriage
C. Facing Tool
D. Boring Tool
Ans. D
((Q))2_UNIT4B//The machine D. Not a cutting tool
shown in the fig. is….. Ans. B

A. Turret Room Lathe


B. Multi Spindle Drilling Machine
C. Twin Spindle Drilling Machine
D. Engine Lathe
Ans. A

((Q))2_UNIT4B//The operation is
shown in the fig.…..

A. Boring
B. Tapping
C. Trepanning
D. Drilling
Ans. C

((Q))1_UNIT4B//Drill tool is.


A. A single point cutting tool
B. A multipoint cutting tool
C. A pointless cutting tool
((Q))1_UNIT4B//Knurling tool is. ((Q))1_UNIT4B//shows_____________
A. A single point cutting tool operation on drilling machine
B. Not a cutting tool .
C. A pointless cutting tool A. Drilling
D. None of the above B. Boring
Ans. D C. Threading
D. Reaming
Ans. D
((Q))1_UNIT4B//Reamer tool is.
A. A single point cutting tool
B. Not a cutting tool
C. A pointless cutting tool ((Q))1_UNIT4B//’shows_____________
D. None of the above operation on drilling machine.
Ans. D

((Q))1_UNIT4B//Turning tool is.


A. A single point cutting tool
B. Not a cutting tool
C. A pointless cutting tool
D. None of the above
Ans. A

((Q))1_UNIT4B//Facing tool is. A. Reaming


A. A single point cutting tool B. Boring
B. Not a cutting tool C. Threading
C. A pointless cutting tool D. Both( a) and (b)
D. None of the above Ans. B
Ans. A

((Q))2_UNIT4B//’shows an operation on
drilling machine.Part C is known as
A. Reaming
B. Boring
C. Threading
D. Both( a) and (b)
Ans. B
((Q))2_UNIT4B//’shows
___________operation on drilling
machine.

A. Reaming
B. Counter Boring
C. Threading
D. Counter Sinking
Ans. B

((Q))2_UNIT4B//’shows
___________operation on drilling
machine.

A. Counter boring
B. Countersinking
C. Spot Facing
D. Reaming
Ans. B

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