Professional Documents
Culture Documents
1 Introduction
1.1 Learning objectives
1.2 Training other crew members
1.3 How near-miss reporting can save lives
2 Definitions
2.1 What is a ‘near-miss’?
2.2 Attitudes towards near-miss reporting
2.3 Company responsibility
3 When to report
3.1 Share the knowledge
3.2 Reporting method
4 How to report
4.1 What to include
5 Analysing reports
5.1 The ‘Five Whys’
8 CHIRP
8.1 When to use CHIRP
8.2 The CHIRP reporting process
9 Lessons learned
10 Conclusions
11 Further resources
12 Appendices
© Videotel MMXVII
1 INTRODUCTION
1.1 Learning objectives
After completing this training package, you will understand:
what a near-miss is
the value of reporting near-misses
what, when and how to report
how near-miss reports can help to identify causal factors and
weaknesses in operational procedures
common causal factors and how to identify them
that for near-miss reporting to be effective, there must be a safety
culture
where reports go; how they are reviewed, collated and analysed in the
shore office before being fed back to the ship
why people do not report near-misses and how this can be overcome
the role of the Confidential Hazardous Incident Reporting Programme
(CHIRP) in near-miss reporting
© Videotel MMXVII
Make the best use of the video and Reference
Show the video (either from beginning to end, or section by section) and open up the
session to general questions and discussion, using the topics suggested in the
workbook. If anyone was unclear about a particular point, or you would like to
reinforce a message, you can re-play the relevant section(s) of the video and/or refer
them to the material in the corresponding section of the Reference .
Start discussions
Encouraging discussions in small groups will help each individual to make a
contribution to the session. But remember that some people are reluctant to speak up,
so try and involve them.
Afterwards
Spend a few minutes thinking about how the session went, and how you might want to
change it next time. Write down any lessons that you have learned.
GLOSSARY
Note: Your company may have its own definitions of these safety-related terms.
Accident
An unforeseen event or chain of events which has caused injury or damage to
people, property, the environment, or all of these.
Hazard
A source of potential injury or damage to people, property or the environment under
certain conditions.
Incident
An unforeseen event or chain of events which could have caused injury or damage
to people, property, the environment, or all of these, but did not, i.e. a near-miss.
Near-miss
(Also known as ‘hazardous occurrence’, ‘latent failure’, ‘near hit’, ‘near loss’,
‘undesired circumstance’, ‘close shave’, ‘close call’.) See Section 2 Definitions.
Risk
The likelihood that people, property, equipment or the environment could be injured
or damaged if exposed to a hazard.
© Videotel MMXVII
Unsafe act
Carrying out a task or other activity in a way that could harm people, property, or the
environment.
Unsafe condition
A condition in the workplace that could cause damage to property or harm to people
or the environment.
The historical record shows that for every major accident involving a fatality or a
serious injury there are 29 minor accidents and 300 near-misses (H W Heinrich,
Industrial accident prevention: a scientific approach, 1931).
Incidents can have a terrible impact not only on the victims but also on their family
members, colleagues and those who witness the incidents – they may be mentally
and permanently scarred for life.
It is the responsibility of everyone on the ship to alert other crew members, take
appropriate action and report if they see any unsafe act, unsafe condition, hazard or
near-miss. (“If you see it, you own it.”)
Unsafe acts
Unsafe acts are usually connected to lack of understanding, knowledge and skills, or
to attitudes such as complacency. The results are degraded behaviour including
failure to follow correct procedures.
© Videotel MMXVII
failure to warn or signal as required
standing in an unsafe place
lifting heavy objects using incorrect technique
indulging in horseplay
distracting other crew members
distraction due to multitasking
failure to wear personal protective equipment (PPE)
inadequate passage planning
incorrect use of ECDIS (Electronic Chart Display and Information System)
Unsafe conditions
Some examples of unsafe conditions:
lack of effective guards or safety devices
lack of effective warning system
fire and explosion hazards
incorrect or ineffective personal protection clothing or equipment
ineffective ventilation
protruding object hazards
close clearance and congestion hazards
hazardous arrangement of workstations and storage
ineffective illumination
intense noise
defective tools and equipment
Analysis shows that almost all accidents on ships are the result of human behaviour
and actions rather than purely technical failures.
Single cause accidents are rare. Accidents usually stem from the relationship
between human understanding (and its associated behaviour) and a variety of latent
defects (also known as systemic issues) in the organisation.
© Videotel MMXVII
This helps to explain why, despite the many safety regulations that are introduced to
address specific errors, accidents keep happening.
However, some organisations have far fewer incidents and accidents than others,
and one characteristic they have in common is that they pay close attention to risk.
They use the data that they collect on near-misses and accidents to identify and put
right the problems in a number of interfaces, for example, between training practices
and actual working practices, between officers’ and ratings’ relationships, and
between the drive for efficiency and the need for thoroughness.
All near-misses are accidents waiting to happen. They could happen to you or to one
of your workmates. If you regularly report near-misses, then it is more likely that you
will avoid accidents.
2 DEFINITIONS
The Oil Companies International Marine Forum (OCIMF) definition is “An event or
sequence of events which did not result in an injury but which, under slightly different
conditions, could have done so.” (Source: Marine Injury Reporting Guidelines.)
Your company may have its own definition but it will be similar to these. Near-misses
are sometimes called ‘hazardous occurrences’.
Note: This training package demonstrates good practice and is intended to support
your company’s training and procedures, so all definitions and procedures in your
ship’s documentation will take precedence over the content of the Report a Near-Miss
– Save a Life training package. You must always follow your company’s procedures
as set out in the ship’s Safety Management System (SMS).
© Videotel MMXVII
Legal obligations
Near-miss reporting is a requirement of many ships’ Safety Management Systems, as
the International Safety Management (ISM) Code includes it as an obligation.
9.1 The safety management system should include procedures ensuring that non-
conformities, accidents and hazardous occurrences are reported to the company,
investigated and analysed with the objective of improving safety and pollution
prevention.
9.2 The company should establish procedures for the implementation of corrective
action, including measures intended to prevent recurrence.
Corrective actions
© Videotel MMXVII
When a corrective action has been taken, the likelihood of an accident taking place
is much reduced.
The IMO Guidelines on Near-Miss Reporting (MSC-MEPC.7/Circ.7) set out the need
for a ‘just culture’ which differentiates between inappropriate behaviour that requires
disciplinary action and that which can be described as an honest mistake (a genuine
error).
Acceptable or unacceptable?
Your company should define the circumstances in which it will guarantee an outcome
of confidentiality and where no punishment will be imposed, and the circumstances
when disciplinary action will be taken. Ideally, management and workforce should
work together on this.
© Videotel MMXVII
a breach of the company drugs and alcohol policy
an exceptional violation or gross negligence or recklessness
If in doubt, report it
In summary, there are several definitions of what is and what is not a near-miss. If
there is actual loss or injury, it is an incident and must be reported as such. However,
on the ship there is no need to be concerned about precise definitions. When in any
doubt about reporting a near-miss – report it. If the shore office does not consider it to
be a near-miss then they can always reclassify it.
3 WHEN TO REPORT
3.1 Share the knowledge
Near-miss reports should be circulated widely so that they can raise awareness of
hazards.
Often it is thought that if a defect has been found and fixed, there is no need to report
it or to make a near-miss report, but this stops the sharing of the knowledge of the
potential hazard.
Everyone on board should report as a near-miss any hazardous situation that they
see. Your ship’s SMS procedures will provide you with a template for near-miss
reporting and you can find a sample form in Section 12 Appendices.
What to report
The IMO gives (in MSC-MEPC.7/Circ.7) several examples of what should be
reported:
any event that leads to the implementation of an emergency procedure, plan
or response and thus prevents a loss, e.g. a collision narrowly avoided; a
crew member double-checking a valve and discovering a wrong pressure
© Videotel MMXVII
reading on the supply side
It may be possible to submit a report anonymously (i.e. without including your name)
but again this will depend on company rules.
1. Galley personnel were cleaning the galley without having properly isolated
the power supply.
Lesson learned
Risk assessment reports aim to improve the safety on board and protect the
crew from hazards involved in the onboard activities. It is therefore a safety
need for (a) the risk assessment reports to be communicated effectively to all
personnel involved, and (b) the corrective measures to be implemented
during the on board activities. Ensure that the appropriate risk assessment is
made available to galley personnel.
2. During operation of a ship’s incinerator, the 3 rd engineer supervised by the
2nd engineer bypassed the safety lock device and opened the door to add
more garbage. They were not injured or burned from the flames.
Lessons learned
During your next Safety Committee Meeting, discuss with the crew the
© Videotel MMXVII
causes of this incident, underlining the fact that the alarms and safety devices
are fitted to protect the crew from harm and also the equipment and
machinery from potential damage. Bypassing a safety device may lead to a
serious personal accident or serious loss.
A senior officer teaching a junior officer to bypass safety devices is a very
serious breach of duty. The engineers were taking short cuts and through this
rule-breaking behaviour they created a potential risk of severe injury to
themselves.
3. A seafarer was working aloft marking the lifeboat’s name without wearing a
safety harness. The bosun was in attendance and the company’s ‘working
aloft’ procedures were not being implemented.
Lesson learned
It is important that the supervisor always includes safety instructions when
issuing work instructions.
4. A duty engineer went into the engine room to check an alarm during an
Unmanned Machinery Space (UMS) duty period. He was not correctly
dressed, wearing T-shirt, shorts and slippers. He justified his action stating
that it was a job that would only take a few minutes.
Lessons learned
The causal factors were complacency and rule breaking behaviour through
the personnel taking short cuts.
The ship’s personnel were reminded that personal protective equipment
(PPE) is provided for their own safety. Use of the correct PPE is not only a
requirement but also a safety need.
© Videotel MMXVII
TRAINER - GROUP DISCUSSION
Ask the group:
What experience do you have of a near-miss on your ship?
Was it reported? If not, why not? Who should have reported
it? Was corrective action taken? What could or should have
been done?
What is the company’s system for reporting? How could it be
made easier?
4 HOW TO REPORT
If in doubt, it is better at first to give too little information rather than too much. If further
information is required by the person analysing the incident, they can ask the reporter
for further details.
For near-miss incidents involving the ship, the SMS procedure will probably be to pass
the report to the Master, then the Safety Committee and finally always to the head
office where the report will be thoroughly analysed and reviewed.
© Videotel MMXVII
Hand out print-outs of the company’s near-miss report form (or print
off the sample form in Section 12 Appendices) and ask the group
to write a near-miss report using case study no.4 from Section 9
Lessons Learned.
Classification of near-misses
Some shipping companies classify near-misses into different categories, according to
the seriousness of the consequences as if the potential injuries or damage had
actually occurred.
Low risk (minor) A First Aid Case (FAC) injury is Discussion on board
avoided and there would be no during the next safety
damage to any equipment and meeting.
no pollution of any kind.
© Videotel MMXVII
5 ANALYSING REPORTS
Causal factors
Analysis is essential to identify the causal factors – the essential reasons or
determining elements that led to the near-miss. The most obvious explanation may not
always be the fundamental reason for the incident, and there are generally several
causal factors that work in combination, and often in rare combinations. It is often easy
to identify ‘what’ happened, or ‘how it happened’ but not always ‘why’.
Initial analysis will start on the ship, and the report should include a preliminary
assessment of the causal factors.
© Videotel MMXVII
5.1 The ‘Five Whys’
A useful tool to help identify the causal factors is to ask the question ‘why?’
repeatedly. This question may need to be asked five or even more times in order to
peel away the layers of symptoms which can lead to the problem’s causal factors, and
this is why the technique is sometimes called the ‘Five Whys’.
2. Next, ask why the problem happens and write the answer below the problem.
3. If the answer you just provided doesn’t identify the basic cause of the problem
that you wrote down in Step 1, ask why again and write that answer down.
4. Loop back to step 3 until the problem’s basic cause is identified. This may take
fewer or more times than Five Whys.
Bear in mind that some ‘Becauses’ can generate more than one ‘Why’, for example:
© Videotel MMXVII
The final ‘why’ should lead to a statement that you can take action on. In the video
example, the time allotted to maintenance procedures may need to be increased.
Note that The Five Whys is only one technique and may be too basic for more
complicated situations.
Why is it happening?
Why is it happening?
Action:
© Videotel MMXVII
6 WHAT HAPPENS AFTER INITIAL ANALYSIS
Each company has its own process but generally once the near-miss report has
reached the shore office, it goes to the Designated Person Ashore (DPA) and to the
superintendent who discuss and analyse it. This may involve a review process of
gathering data by interviewing key personnel and by collecting physical and location-
related information: photos, Voyage Data Recorder (VDR) recordings, charts, logs and
damaged components. A report is then generated, collated and stored.
The lessons learned are passed on to the senior management of the company who
then feed them back to the ship and other vessels in the fleet. (Ideally, feedback
should be given to the person who reported the near-miss so that they will feel
encouraged to report again in the future. Even if nothing is to be done about the near-
miss, it is still important to give them the reason.) The precise distribution of the
lessons learned will follow the company’s SMS.
The company will produce statistics to see how many near-miss reports they are
receiving from the fleet, and this will be followed by setting targets and measuring the
progress to these reporting targets.
Analysing near-misses requires trained and experienced staff, with persistence and
skill.
© Videotel MMXVII
3. Every near-miss incident reported to the office is evaluated by the company and
a feedback report on the necessary corrective actions is forwarded to the
reporting vessel.
4. A ‘lessons learned’ report is issued and circulated to the vessels in the fleet on a
regular basis.
© Videotel MMXVII
Research from the Swedish Department of Shipping and Marine Technology,
Chalmers University of Technology (Best Practice in Near-Miss Reporting, Ilknur
Erdogan, Göteborg, Sweden, 2011) indicates that too few reports come in from ratings
and that there are a number of reasons for this.
A further barrier may be apathy, where crew members do not believe there is any
point in reporting, especially where management is not seen to take effective action as
a result of reports.
This approach recognises that things can go wrong unintentionally for many reasons.
Stress, fatigue, new technology, lack of effective training, and unexpected conditions
can all contribute to genuine mistakes. A hard culture where someone is always found
responsible and then punished is counterproductive. The unintended consequences of
this approach will be cover-ups, secrecy and lies.
© Videotel MMXVII
What is a safety culture?
A culture is a community in which the members have shared attitudes, beliefs and
values which cause them to behave in similar ways. In a safety culture, people
support one another and look out for each other. It is the way that safety is managed
effectively in an organisation and reflects the attitudes, beliefs and values of the
workforce in relation to safety. “It is the way we do safety here”.
Safety culture starts at the top. People base their behaviour on what they can see is
important to their bosses, so it is important for the Master to attend safety meetings,
for example, and for the shore office to spend money on safety even when there is
no obvious commercial benefit to them. Management’s commitment to safety is
paramount.
A safety culture means:
Safety is not seen as just a matter of compliance with minimum regulatory
requirements but as an integral part of every activity on the ship, whether it is
unloading cargo, maintaining equipment, rigging an accommodation ladder or
welcoming a visitor on board. People think about their own safety and that of
their fellow seafarers all the time.
All near-misses are reported. Analysis of the causes of near-misses helps to
improve systems and procedures, and to minimise incidents and accidents.
A ‘no blame’ attitude. The management team encourage good relationships
and communication between ranks, between engine and deck, and between
different nationalities. Crew members should feel they can speak out if they
have concerns over a safety issue, without fear of put-down, blame or
recrimination. (Note, however, that blame may be attributed in appropriate
circumstances – see Section 2 Definitions.)
Ships with a well-developed safety culture have the fewest accidents.
How management can encourage the crew to think proactively about safety
Management can promote near-miss reporting by inviting crew members and officers
to question their own and others’ safety. They may also wish to provide incentives to
encourage reporting. The research in Best Practice in Near-Miss Reporting showed
that although a system of bonus rewards may help to raise awareness, many
participants felt that it was not the right approach (as it could generate an unnecessary
© Videotel MMXVII
number of reports) and that near-miss reporting should come naturally, as it is in
everyone’s interests to stay safe.
Each incident which may affect safety and each accident which results in injury
represents an opportunity for constructive action. This is because any given case may
reveal an error or practice which can then be made safer.
On the job training helps to improve competence, and task rotation is an excellent way
of giving crew members experience and insight into other people’s work. If they know
how a task is done, they are more likely to recognise when something is not being
done correctly and will feel confident in reporting it.
2. Make each crew member feel valued. This is done by taking seriously their
reports, listening to what they have to say and asking for their ideas and
thoughts.
3. Follow up. When someone has completed a near-miss report, look into it and
where appropriate put their suggested corrective action into practice.
4. Foster team spirit. Explain how you are working together towards a common
safety goal and encourage an attitude of co-operation.
© Videotel MMXVII
TRAINER - GROUP DISCUSSION AND ACTIVITY
Ask the group:
How open do you feel the atmosphere is on the ship?
Discuss and write down some suggestions for how openness
could be increased.
8 CHIRP
© Videotel MMXVII
8.1 When to use CHIRP
An important option for near-miss reporting is the independent charitable trust
Confidential Hazardous Incident Reporting Programme (CHIRP). This is suitable
when:
the near-misses involve third parties – personnel and/or facilities outside your
ship and company
your company’s SMS does not offer a way to deal with a near-miss (because of
significant factors beyond the ship’s or company’s control), or you have
exhausted company/regulatory reporting procedures without the issue having
been resolved
you are concerned and wish to protect your identity
other reporting procedures are not appropriate or are not available
The CHIRP system provides a practical way of helping identify procedural failures and
problems and minimising potential accidents. It is there for the benefit of all seafarers
and they should use it.
© Videotel MMXVII
The difference between CHIRP and MARS (Mariners’ Alerting and Reporting
Scheme)
The primary purpose of the Nautical Institute’s MARS is to identify lessons learned
from near-miss and recent incident reports and relay these to seafarers through the
Seaways magazine and the searchable MARS website. As with CHIRP, the reports
are confidential. MARS does not provide follow-up to individual reports through
investigation.
9 LESSONS LEARNED
The point of near-miss reporting is to learn from unsafe acts, hazardous occurrences,
omissions or mistakes. The reports need to be analysed and the lessons learned must
be distributed.
This section describes incidents shown in the video, and other case studies, to
demonstrate lessons that can be shared.
Discussion
Use the incidents in this section (the first three of which are from the
video) as the focus of group analysis and discussion. You could use
these questions as probes:
What do you think about the conclusions that have been put
forward about lessons learned?
© Videotel MMXVII
CASE STUDY 1: Defective snap hook
What happened
A pilot ladder was prepared. Afterward, the crew member noticed
that the snap hook on the chain was defective and realised this
was a potential hazard, but he neither fixed it nor reported it. He started to write a
report but had to return to work and forgot about it.
A few days later a different crew member was walking past carrying paint. He
slipped. The chain gave way and he fell into the water. He was picked up by the
rescue boat. His injuries led to him being kept in hospital for several days.
Analysis
Following this incident no report was made. The crew member involved considered
the defective snap hook a minor issue. He realised the danger of leaning against it
but he knew never to do that. He was unharmed, but his colleague was not so lucky.
What happened
The ship was heading for its berth to discharge, but at the last
minute, because of unexpected problems there, the Master had to
turn the vessel away from the breakwater. He told the watchkeeping officer (the 3rd
Officer) that they were going to the anchorage.
On the bridge were the superintendent, the Master, the Chief Officer and the 3rd
Officer. The senior officers were angry and very concerned about the delayed
discharge. No voyage plan was made and no anchorage position was identified.
The 3rd Officer was newly promoted. He had joined the ship the week before. It was
his watch, but he thought that the Master had the con.
In the heat of the moment nobody was paying much attention to the ship’s progress,
but the ship was being set by the conditions towards a chemical tanker at anchor.
At the last minute the Master realised the situation. He put the ship full ahead and
hard to starboard. As there was no collision, there were no injuries and no damage
and the Master filed a near-miss report.
Analysis
Any confusion or distraction while navigating in confined waters is dangerous and
could be considered a near-miss. Distraction is frequently mentioned as a causal
© Videotel MMXVII
factor in collisions. Loud speech and the use of mobile phones can distract
navigating personnel.
The lack of a voyage passage plan with no agreed final position in the anchorage
and the confusion over who had the con all contributed to the near-miss. The
watchkeeping officer could have sought clear instructions from the Master and
clarified who had the con.
The Master should have prioritised navigation over the delayed discharge
discussion.
The watchkeeping officer could have politely asked the senior officers to make less
noise.
Early intervention can often prevent a hazardous situation from developing into a
near-miss or even an actual accident.
What happened
Routine maintenance was carried out on an oil filter. It was cleaned
and checked. However, it was not properly reassembled and this
resulted in a small oil leak. Fortunately this did not find a source of ignition.
The oil leak was spotted by the duty engineer who took appropriate action. The
machinery was stopped and the filter was re-assembled correctly. The duty engineer
realised that the filter could easily be re-assembled incorrectly. But he did not make
a near-miss report.
Three months later on a different ship the same thing happened on re-assembling a
similar oil filter after maintenance. Again there was a leak, but this time it did find a
source of ignition and fire broke out.
The result was three crew members were killed and the ship’s engine room was
destroyed. Had a near-miss report been made of the first incident, this accident
might have been avoided.
Analysis
This incident showed how inadequate procedure and lack of checking can lead to
serious consequences.
A key lesson is that ‘proper maintenance procedures must always be followed’ and
that ‘machinery must always be checked after completion of maintenance by a
responsible person’.
The officer who found the filter leaking did not file a near-miss report. He kept this
information to himself. Later, on another ship, after a similar leak a serious accident
occurred and three people died.
© Videotel MMXVII
As there was no report, other casual factors were not identified and further lessons
were not learned:
Was there a toolbox talk before the work was carried out?
Was re-assembly mentioned?
Was there a problem with the design of the filter?
Why was the work not properly checked when it was finished?
What happened
The incident occurred alongside the berth. The vessel was due to
depart after completion of its loading operation when the Chief Engineer notified the
Master that there was a serious water ingress in the engine room due to a damaged
valve of the main engine sea water cooling system. A large part of the valve cast
body had parted.
The valve failure caused flooding of the engine room which in turn resulted in the
vessel becoming inoperable. The vessel was fully laden with 137,000 tonnes of coal.
Water ingress in the engine room damaged adjacent electric motors driving main
and auxiliary pumps at the lower engine room platform. In total, 20 pumps/motors
were damaged. There were no injuries to ship’s personnel, no damage to the
environment or ship’s cargo.
Analysis
From the investigation on the cause of the valve damage, it became apparent that it
was a typical cast iron material failure which could not be easily discovered by
routine maintenance and inspections.
© Videotel MMXVII
Emergency response capability. Senior officers and crew upon their
embarkation should also become familiar with the ship’s piping systems in
order to become aware of potentially dangerous situations and how they can
be handled in an emergency.
What happened
On a calm and clear night a modern, well equipped tanker was
heading through a busy coastal traffic separation scheme. To the
Officer of the Watch (OOW) and lookout, everything on the bridge seemed normal.
The OOW was sitting in the bridge chair, where he could see the radar display and
the ship’s ECDIS. He was following the route shown on the ECDIS display and he
adjusted the ship’s heading whenever necessary to keep on track.
Unexpectedly, the ship’s speed reduced to zero and soon afterwards an engineering
alarm sounded. Assessing that there was a problem with propulsion, the OOW
phoned the second engineer and asked him to check the engines.
The second engineer called the bridge back and confirmed that power was available
on the starboard engine, so the OOW applied power using the starboard control
lever. But the ship still did not move. The OOW also called the Master to explain that
propulsion had failed in the traffic separation scheme.
Ashore in the local coastguard station, a watchkeeper noticed that the ship’s position
was directly over a well charted sandbank, and called the ship on VHF radio to ask
about the situation. Only when prompted by the coastguard did the OOW realise that
the ship was hard aground on the sandbank.
Analysis
1. Checking the passage plan is vital. ECDIS was the ship’s primary means of
navigation and the deck officers had all been trained and certified in its use.
However, the passage plan, which passed directly over the sandbank, had not been
properly checked using the ECDIS ‘check route’ function. The Master was also
unable to use the ECDIS system and had not properly checked the plan before
departure.
© Videotel MMXVII
3. Good bridge team management means making sure the lookout is encouraged to
contribute to the safe navigation of the ship. In this case, despite the lookout seeing
flashing lights from the buoys marking the sandbank ahead of the ship, this
information was not reported to the OOW or acted upon.
4. There was no ECDIS alarm because the safety settings in the system were
inappropriate; the safety contour value was wrong and the audible alarm was not
working. If ECDIS is the primary method of navigating the ship, it is crucial that the
system is properly set up for the passage. Alarm management is also important to
ensure the bridge team are warned of navigational hazards or system failures.
What happened
Due to the scheduled programme at a large cargo ship’s next port, a
routine inspection of a fresh water storage tank was conducted
on passage. The Chief Officer was responsible for the management of the fresh
water and he delegated the task to the seafarer ‘waterman’. The ‘waterman’ was told
which tank to inspect and that the tank had been emptied. The ‘waterman’, who was
familiar with the tank inspections on other ships, arranged for another crew member
to assist. Neither crew member had inspected the water tanks on board.
The two crew members went to a compartment in the accommodation block where
they thought that the tank lid was located. They then removed the lid’s securing nuts
and one of the crew members levered it out of position. As he did so, the tank lid
was projected across the compartment by the force of water coming from the tank
below, narrowly missing one of the crew members as it did so – it was the wrong
tank.
Water quickly flooded into the compartment and one of the crew members quickly
escaped through the open door. However, the door was soon forced shut by the
flood water, trapping the second crew member inside. As the water depth increased
to about two metres, he was forced to climb on to a bench sink. The trapped crew
member was subsequently rescued by the ship’s emergency response team.
The water spread rapidly into all compartments on two decks, including the high
voltage converter space. Quick action by the ship’s crew to isolate the power
supplies to the high voltage equipment prevented serious damage to the propulsion
system. Nonetheless, the ship drifted not under command for several hours until
temporary repairs were completed.
Analysis
1. Any tank, regardless of its contents, is a dangerous enclosed space. The safety of
crew engaged in tank work, including fresh water tank inspections, relies on a proper
risk assessment being undertaken and access controlled by a permit to work
system. Anything less has the potential to be very costly.
2. Assuming that a crew member is familiar with a task due to his or her routine
© Videotel MMXVII
duties during their previous contracts on other vessels, is a frequently repeated
mistake. All ships vary and people are different. It pays to double check that any
person assigned to do a safety-critical job has been properly briefed, fully
understands how to complete the job in a safe manner and is supervised
appropriately.
3. The clear, consistent and unambiguous marking of all tank lids, sounding tubes,
vent pipes, etc. is a simple and inexpensive way of identifying what a tank is and
what it contains, and should always be done.
What happened
Crew were found conducting welding operations in an area of a
vessel where hot work was forbidden. The incident occurred when
arrangements were being made for the installation of steel shelves in a storage cage
on the upper tween deck. This area ‘upper tween deck’ is below the main deck,
amidships.
A Permit to Work was raised for this operation and was signed by the rigging
supervisor as Area Authority. The welder set up the required equipment at the
worksite and was in the initial stages of the task when the Chief Engineer walked by
on a routine inspection and stopped the job. The Chief Engineer explained to the
welder that he was about to weld onto a fuel tank which is located on the other side
of the deck, and called an ALL STOP.
Analysis
The series of failures which brought about this event:
Inadequate task plan
Inadequate communication of task plan
Lack of awareness/perception of risk
Inadequate attention to detail
Unclear/conflicting lines of responsibility
Insufficient warning signage
Following usual task
Actions taken:
Identified all no weld areas on vessels and ensured they were suitably
marked/highlighted and ‘No Welding’ signage was clear from all directions.
Ensured that vessel GA (General Arrangement) drawings were used to show
location of open permits and to assist in de-conflicting permits and hot work,
with all the no weld zones/areas clearly marked to assist in the approval of
hot work permits and to prevent approval being given for hot work on no weld
areas.
© Videotel MMXVII
Ensured that persons responsible for issuing Permits to Work were suitably
trained and fully understood their roles and responsibilities.
Ensured that those who were ‘Area Authorities’ fully understood the hazards
and restrictions associated with those areas.
10 CONCLUSIONS
Safety must be at the heart of all operations on ships. The objective is to return all
crew members back to shore in good health at the end of their contracts.
One good way of reducing the number of accidents is to learn from other people’s
errors and mistakes. Near-miss reporting is one part of that effort.
11 FURTHER RESOURCES
Regulations and guidance
The latest versions of regulations and publications should always be consulted.
Publications
© Videotel MMXVII
Best Practice in Near-Miss Reporting, Ilknur Erdogan, Swedish Department of
Shipping and Marine Technology, Chalmers University of Technology, Göteborg,
Sweden, 2011
The Human Element – A guide to human behaviour in the shipping industry, MCA
© Videotel MMXVII
Vessel Resource Management Series, Part 8 - Five Case Studies (Edition 2)
(Code 1282)
Working with Multinational Crews – It’s a Cultural Thing! (Code 1228)
Videotel™, the market-leading provider of training films, computer-based training, and e-Learning
courses, is part of KVH Industries, Inc., a premier manufacturer of solutions that provide global high-
speed Internet, television, and voice services via satellite to mobile users at sea, on land, and in the air.
KVH is also a global news, music, and entertainment content provider to many industries including
maritime, retail, and leisure.
12 APPENDICES
12.1 Sample Near-Miss Report Form
Vessel……………………………….Vessel’s position/port…………………….
Description of incident
……………………………………………………………………………………………………
……………………………………………………………………………………………………
……………………………………………………………………………………………
___________________________________________________________________
Illness Pollution
___________________________________________________________________
© Videotel MMXVII
12.2 Sample Near-Miss Investigation Report
Description of incident
……………………………………………………………………………………………………
……………………………………………………………………………………………………
……………………………………………………………………………………………
Causal factors
……………………………………………………………………………………………………
……………………………………………………………………………………………………
……………………………………………………………………………………………
Actions taken
…………………………………………………………………………………………………
…………………………………………………………………………………………………
…………………………………………………………………………………………………
© Videotel MMXVII
12.3 CHIRP Reporting Form
© Videotel MMXVII
12.4 Latent defects list
No feedback of condition
No specialised maintenance staff
No relevant documentation
Insufficient planning of maintenance
Procedures Author insufficient knowledge
Lack of feedback on usability
Rules difficult to find
Insufficient inventories
“Political” reason
Important rules missing
Area of scope unclear
Design of rules unstructured
Error enforcing conditions Human physical constraints
External influences
Socially determined circumstances
Personality circumstances
Abuse or addiction
Housekeeping Insufficient means
Lack of management commitment
Wrong image to management
No field visits by management
Difficult due to environmental circumstances
© Videotel MMXVII
Unclear responsibility
Bad planning of housekeeping
Incompatible goals Progress of production
Financial constraints
Discrepancy between social and individual
factors
Time pressure
Discrepancy between formal and informal
practices
Discrepancy between short and long term goals
Indistinctness with management
Communication Language problems
Inadequate structure of communication
Erroneously transferred messages
Low ratio of signal versus rustle
Incorrect or ambiguous information
Inconsistently provided information
Loss of information
Overflow of information
Physically or mentally inaccessible
Organisation Badly defined departments
Unclear delegation of responsibilities
Discrepancy between policy and execution
Bad planning or co-ordination
Much bureaucracy / low flexibility
Corrupted management of business
Frequent reorganisations
Safety a goal instead a medium
Curing instead of reforming
No or unclear tasks, authorities and
responsibilities
Training Insufficient management commitment
Inadequate management training
Education inconsistent with requirements
Human resource selection inadequate
No structured training plan
No assessment of training
Training not provided or ineffective
Discrepancy between training requirements and
rules
Varying quality requirements
Not tuned to targeted population
No test of acquaintance and skill
Targeted population not identified
© Videotel MMXVII
Defences Insufficiently ready for emergencies
Inadequate personal protective equipment
Unsuitable detection systems
No emergency procedures or instructions
Insufficient trained on emergency procedures
Detection difficult to recognise
Insufficient awareness of risks
Incapable to restrict consequence
Irreversible situation
© Videotel MMXVII