BBPP MPV BMTI/Automotive Reskilling & Upskilling 2020

LK 5. IGNITION SYSTEM REPAIR

VEHICLE DATA
Type TOYOTA
Vehicle Identification No.
(VIN)
Engine No. 7K
License No. Training Unit
Odometer

Safety Inspection
Description Available** Not Availble**
Fender Cover*
Seat Cover*
Floor Mate*
Steering Cover*
Chooker/Ganjal (Front and Rear Tyre)*
Work Uniform (Wearpack)* V
Safety Shoes* V
Safety Glass* V
Safety Glooves* V
Masker* V
* All Personal Protective Equipment/PPE must be worn during practice in the workshop (photo)
**Give a Check Mark (Tick “√”) in the column where relevant, specify your real condition.

Preparation
Description Good** Bad**
Visual Check,Engine cleanliness* V
Visual Check Wiring Harness Condition& Repaired* V
Check Engine Oil Level & Condition* V
Check Engine Coolant* V
Check Battery Condition* v
Multimeter, Digital v
Multimeter, Analog V
Timing Light V
Tach Dwell Meter V
Feeler Gauge V
Condensor Tester (if Available) V
Spark Plug Cleaner & Tester (if Available) V
Tools Set V
Workshop Manual v
* Make sure the item must be corrected until all item in good condition.
** Give a Check Mark (Tick “√”) in the column where relevant, specify your real condition.

I. Observation

Description Remarks
Type of Ignition System Distributor Based/Distributor less/Coil on Plug
Type of Igniton Coil 2 terminal with or without ballast resistor/3
terminal/Coil on Plug

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BBPP MPV BMTI/Automotive Reskilling & Upskilling 2020

Battery Voltage ......................................... Volt

II. Inspection of Ignition System

A. Ignition Coil
- Check Power Source Line
- Primary Coil Resistance
- Secondary Coil Resistance
- Ballast (External Resistance)
B. High Tension Cord
- Spark Test
- High Tension cord (Centre)
- Check resistance between
high tension cords and
distributor cap
- Spark Plug Wire No.1
- Spark Plug Wire No.2
- Spark Plug Wire No.3
- Spark Plug Wire No.4
C. Distributor
- Visual Check of Distributor Cap
- Operation of Vacuum
advance
- Operation of Centrifugal
advancer
D. Measurement/Adjusment
- Spark Plug Gap (All)
- Contact Point Gap
Value
.............12............... Volt - With the ignition switch in the ON
..................1,3............. Ω - Using an ohm meter, measure
................................. Ω - Using an ohm meter, measure
................................. Ω - Specification: 1,3 –1,5 Ω
Good/Bad
................................. Ω
.................................
.................................
.................................
.................................
Good/Bad
Good/Bad
.................................
mm
.................................
mm
Remarks
position, Connect probe + of
volt meter to the terminal of
the ballast resistor to the body.
the resistance between the
positive (+) and negative (-)
terminal
- Specification: 1,3 – 1,6 Ω
- Result : Good/Bad
the resistance between the
positive (+) and high tension
terminal
- Specification:10.7 – 14.5 Ω
- Result : Good/Bad
- Result : Good/Bad
- Crank engine and check that
light flashes
- Carrefully remove high tension
cord by rubber boot
- Specification: .........................Ω
- Result : Good/Bad
- Specification: .........................Ω
- Result : Good/Bad
Ω
Ω - Result : Good/Bad
Ω - Result : Good/Bad
Ω - Result : Good/Bad
- Apply vacuum and check that
the vacuum advancer moves
- Turn the rotor
counterclockwise, release it and
check that the rotor quickly
returns clockwise
- Specification: ............0,8.....
mm
- Specification: .........0,45......
mm

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- Dwell Angle .............................. 0Deg. - Specification: ...................0Deg.

- Initial Igniton Timing .............................. 0Deg. - Specification: ...................0Deg.
- Ignition Timing .............................. 0Deg. - Specification: ...................0Deg.

III. Understanding Electronic Ignition System

- Electronic/Transistorized - Identification of Components Make Block Diagram or

Ignition System With Igniter - Explain How Does it Work Photo Components
- Distributor-less Ignition - Identification of Components Make Block Diagram or
System - Explain How Does it Work Photo Components
- Coil-on-Plug Ignition System - Identification of Components Make Block Diagram or
- Explain How Does it Work Photo Components
Note: Each activity must be completed by picture/photo

Cimahi, 21 November 2020

Trainee,

Nengah Saputra Wijaya, S.Pd

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BBPP MPV BMTI/Automotive Reskilling & Upskilling 2020

A. ELECTRONIC/TRANSISTORIZED IGNITION SYSTEM WITH IGNITER

KUNCI KONTAK ON MESIN MATI :

Pada titik “P” diset pada tegangan dibawah operasi transistor dengan menggunakan
R1 & R2 sehingga transistor akan tetap “ OFF “ arus dari primari koil tidak dapat
mengalir

MESIN HIDUP ( ½ PERIODE POSITIF ) :

Jika mesin berputar, signal rotor pada distributor berputar, akibatnya pada pick-up
coil dibangkitkan tegangan. Pada saat dibangkitkan tegangan positif pada pick-up
koil, tegangan tersebut akan ditambahkan pada tegangan yang sudah ada pada titik
“P” sehingga tegangan pada titik “Q” menjadi lebih besar dari tegangan operasi
transistor. Akibatnya transistor menjadi “ON” arus dari primari koil dapat mengalir
melalui colector ke emitor.

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BBPP MPV BMTI/Automotive Reskilling & Upskilling 2020

MESIN HIDUP ( ½ PERIODE NEGATIF ) :

Pada saat dibangkitkan tegangan negatif pada pick-up koil, tegangan tersebut akan
ditambahkan pada tegangan yang sudah ada pada titik “P” sehingga tegangan pada
titik “Q” turun drastis dibawah dari tegangan operasi transistor. Akibatnya transistor
menjadi “OFF “ arus dari primari koil tidak dapat mengalir melalui colector ke
emitor.
B. DISTRIBUTOR-LESS IGNITION SYSTEM

C. COIL-ON-PLUG IGNITION SYSTEM

Rangkaian coil-on plug Ignition System

Gambar Cam Position Sensor

Gambar Igniter, coil dan busi

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BBPP MPV BMTI/Automotive Reskilling & Upskilling 2020

Gambar Ignitor

Gambar komponen

Gambar coil-on plug Ignition System