BBPP MPV BMTI/Automotive Reskilling & Upskilling 2020

LK 4. CHARGING SYSTEM REPAIR

VEHICLE DATA Example

Type Daihatsu ……
Vehicle Identification No.(VIN)
Engine No.
License No. D. 1326 SY atau
Training Unit
Odometer 1000 km

Safety Inspection
Description Available** Not Availble**
Fender Cover*
Seat Cover*
Floor Mate*
Steering Cover*
Chooker/Ganjal (Front and Rear Tyre)*
Work Uniform (Wearpack)*
Safety Shoes*
Safety Glass*
Safety Glooves*
Masker*
* All Personal Protective Equipment/PPE must be worn during practice in the workshop (photo)
** Give a Check Mark (Tick “√”) in the column where relevant, specify your real condition.

Preparation
Description Good** Bad**
Visual Check, Engine cleanliness*
Visual Check Wiring harness condition & repaired*
Check Engine Oil Level & Condition*
Check Engine Cooling*
Check Battery Condition*
Multimeter, Digital
Multimeter, Analog
Tachometer
Vernier Caliper
Fanbelt Tension Gauge (If available)
Ampere Volt Meter
Battery Tester
Tools Set
Workshop Manual
Ect.
* Make sure the item must be corrected until all item in good condition.
** Give a Check Mark (Tick “√”) in the column where relevant, specify your real condition.
BBPP MPV BMTI/Automotive Reskilling & Upskilling 2020

I. Observation

Description Value Remarks

Capacity of Battery ...................................................... AH --
Battery Voltage ..................................................... Good/Poor/Bad
Volt
Type of Alternator - Conventional/IC
Regulator/MIC

II. Inspection of Alternator Components

Hasil/Result Keterangan/Remarks
A. Visual Inspection
- Drive belt Good/Bad Visual check the belt from
cracking or separation of
the ribs, worn ribs.
- Regulator Terminal Good/Bad Check that the wiring is in
good condition
- Alternator Terminal Good/Bad Check that the wiring is in
good condition
- Ignition Switch Good/Bad Check that the wiring is in
good condition
B. Inspection of Alternator Components
1. Positive side Rectifier Short Circuit Good/Bad - If all the diodes on the
Test positive side are normal,
the tester needle will not
move when the negative
tester probe is touch to
terminal B and the
positive probe to
terminal N.
- If the positive tester
probe is touched to
terminsal B and the
negative probe to
terminal N, battery
current will flow and the
tester needle will swing
to zero under normel
condition. In ather wors,
there will be continuity
between termins B and N
2. Rotor
- Bearing Good/Bad
- Rotor coil Resistance ................................. Ω - Specification: .......... Ω
- Result : Good/Bad
- Connectivity of Rotor coil-body Connectivity/No Connectivity - Result : Good/Bad
3. Length of brushes ................................. mm - Specification: ........... Ω
- Result : Good/Bad
4. Stator
BBPP MPV BMTI/Automotive
- Connectivity of Stator Winding
- Connectivity of stator coil-body
5. Rectifier
- Diode, Positive (Forward Bias)
- Diode, Positive (Reverse Bias)
- Diode, Negative (Forward Bias)
- Diode, Negative (Reverse Bias)
6. Belt Tension
- Deflection
C. Inspection On Vehicle
- No Load test (At ............ RPM)
- Load test (At ............ RPM)
Note: Each activity must be completed by picture/photo
Connectivity/No Connectivity
Connectivity/No Connectivity
Continuity/No Continuity
Continuity/No Continuity
Continuity/No Continuity
Continuity/No Continuity
................................. mm
Good/Bad
.................. A .............. Volt
.................. A .............. Volt
……………………….., ……………………………… 2020
……………………………………………….
Reskilling & Upskilling 2020
- Result : Good/Bad
- Result : Good/Bad
- Result : Good/Bad
- Result : Good/Bad
- Check the drive
deflection by pressing on
the belt with 10 kg (22 lb)
of force or using fan belt
tension gauge
- Result : Good/Bad
- Result : Good/Bad
Trainee,