LK 1.

PERBAIKAN SISTEM STARTER/STARTING SYSTEM REPAIR

DATA KENDARAAN / VEHICLE DATA Contoh/Example

Tipe / Type Toyota 1300cc EFI Toyota ……
Nomor Identifikasi
Kendaraan / Vehicle
Identification No.(VIN)
No. Mesin / Engine No.
Nomor Plat / License No. K. 1853 AV, Or
Training Unit
Odometer 750 km

Pengecekan Kelengkapan Keamanan/Safety Inspection

Description Available** Not Availble**
Fender Cover* √
Seat Cover* √
Floor Mate* √
Steering Cover* √
Chooker/Ganjal (Front and Rear Tyre)* √
Wearpack* √
Safety Shoes* √
Safety Glass* √
Safety Glooves* √
Masker* √
* Gunakan APD selama melaksanakn praktek di bengkel (bukti foto)/All Personal Protective Equipment/PPE must
be worn during practice in the workshop (photo)
** Berikan tanda ceklis pada kolom yang sesuai kondisi sesungguhnya/Give a Check Mark (Tick “√”) in the column
where relevant, specify your real condition.

Persiapan / Preparation
Description Good** Bad**
Visual Check engine cleanless* √
Visual Check Wiring harness condition & repaired* √
Check Engine Oil Level & Condition* √
Check Engine Cooling* √
Check Battery Condition* √
Multimeter, Digital √
Multimeter, Analog √
Vernier Caliper √
Tools Set √
Growler (if Available) √
Battery Tester (if Available) √
Workshop Manual √
* Lakukan pemeliharaan dan atasi kondisi mesin yang belum sesuai sebelum melanjutkan kegiatan/Make sure the
item must be corrected until all item in good condition.
** Berikan tanda ceklis pada kolom yang sesuai kondisi sesungguhnya/Give a Check Mark (Tick “√”) in the column
where relevant, specify your real condition.
I. Observation

Description Nilai/Value Keterangan/Remarks

Capacity of Battery 50 AH --
Battery Voltage 12,81 Volt Good/Poor/Bad
Type of Starter Motor - Conventional/Reduction/Planetary/PS
Drive belt Good/Bad Visual check the belt from cracking or
separation of the ribs, worn ribs.

II. Inspection of Starter Motor Components

A. Visual Inspection
- Isolator field coil
- Field coil
- Starting Motor Cable
Connections Point
- Starting Motor Cable
Connections Point
B. Inspection on Bench
1. State of Charge
- Check baterry Specific Gravity
2. Check fusible link
3. Armature Coil
- Inspect commutator for dirty and
burnt
- Check that commutator is not
grounded
- Check commutator for open
circuit
- Run out of armature
- Depth of commutator groove
- Diameter of commutator
- Overruning clutch
4. Brushes
- Length of brushes
- Measure Brush Spring load with
a pull scale
- Check insulation of brush holder
5. Field Coil
- Check field coil for open circuit
Hasil/Result Keterangan/Remarks
Good/Bad
Good/Bad
Good/Bad
Good/Bad
Cell 1 Normal Check the amount of electrolyte in
Cell 2 Isi each cell. If insufficient, refill with
Cell 3 Isi distilled water
Cell 4 Isi - Full Charge: ........... at 200C
Cell 5 Isi - Result : Good/Bad
Cell 6 Normal
Continuity/No continuity Check the fusible links for continuity
Good/Bad If the surface is dirty or burn, clean it
with sand paper (N0. 400)
Good/Bad Using an ohm meter, check that
there is no continuity
Good/Bad Using an ohm meter, check for
continuity between the segment of
the commutator
................................. mm Maximum circle run out : 0,4 mm. If
Tidak ada alat ukur the run out is greater than maximum
corret on a lathe or replace
................................. mm Check that all segment are clean and
Tidak ada alat ukur free of foregn particles. Correct the
segment groove with a hacksaw
blade and smooth out the edge
26,8 mm - Minimum dia.: 27 mm
- Result : Good/Bad
Good/Bad Rotate the pinion clockwisw and
check that it turs freely. Try to ratate
the pinion counterclockwise and
check that it locks
13,30 mm Good/Bad
.......................... kg/lb/N - Min. Intalled load: 0,9 – 1,8
Tidak ada alat ukur kg/lb/N
- Result : Good/Bad
Good/Bad Check the fusible Using an ohm
meter, make sure that there is no
continuity between the positive and
negative brush holder
Continuity/No continuity Using an ohm meter, check for
continuity between the fiel coil brush
leads.
- Check that field coil is not
gounded
6. Solenoid (magnetic Switch)
- Plunger
- Pull in coil open circuit test
- Hold in coil open circuit test
- Perform Pull in coil test
- Perform Hold in coil test
- Pinion return test
7. No Load Test
C. Inspection On Vehicle
- Voltage drop (Battery Cranking
Voltage)
- Terminal 30 - ground of solenoid
- Terminal 50 - ground of solenoid
Continuity/No continuity Using an ohm meter, make sure that
there is no continuity between the
fiel coil end and field frame
Good/Bad Push in the plunger and release it.
Check taht it returns quickly to its
original position.
Good/Bad Using an ohm meter, check for
continuity between terminal 50 and
switc body (ground), if there is no
continuity, replace magnetic switch .
Good/Bad Using an ohm meter, check for
continuity between terminal 50 and
terminal C.if there is no continuity,
replace magnetic switch .
Good/Bad Connect the battery to the magnetic
switch. Check that the pinion moves
outward.
Good/Bad With the battery connected to the
magnetic switch and with the pinion
out, disconnect the negative lead
from terminal C. Check that the
pinion remains out.
Good/Bad Disconnet the negative lead from the
switch body. Check that the pinion
retracts.
.............................. Amp. - Specified current: .... Amp/11 V.
Tidak ada alat ukur - Result : Good/Bad
14,01 Volt - Specification: 12,81 Volt
- Result : Good/Bad
14,21 Volt Good/Bad
0,002 - 0,001 Volt Good/Bad
Gorontalo, 25 Oktober 2020
Peserta/Trainee,
Kawakibul Muttaqin,ST