JOBSHEET.

PERBAIKAN SISTEM STARTER/STARTING SYSTEM REPAIR

I. Observation

Description Nilai/Value Keterangan/Remarks

Capacity of Battery
Battery Voltage
Type of Starter Motor
Drive belt
.................................................... AH --
.................................................. Volt Good/Poor/Bad
- Conventional/Reduction/Planetary/PS
Good/Bad Visual check the belt from cracking or
separation of the ribs, worn ribs.

II. Inspection of Starter Motor Components

Hasil/Result Keterangan/Remarks
A. Visual Inspection
- Isolator field coil Good/Bad
- Field coil Good/Bad
- Starting Motor Cable Good/Bad
Connections Point
- Starting Motor Cable Good/Bad
Connections Point
B. Inspection on Bench
1. Armature Coil
- Inspect commutator for dirty and Good/Bad If the surface is dirty or burn, clean it
burnt with sand paper (N0. 400)
- Check that commutator is not Good/Bad Using an ohm meter, check that
grounded there is no continuity
- Check commutator for open Good/Bad Using an ohm meter, check for
circuit continuity between the segment of
the commutator
- Diameter of commutator ................................. mm - Minimum dia.: ................ mm
- Result : Good/Bad
- Overruning clutch Good/Bad Rotate the pinion clockwisw and
check that it turs freely. Try to ratate
the pinion counterclockwise and
check that it locks
2. Brushes
- Length of brushes ................................. mm Good/Bad
- Measure Brush Spring load with .......................... kg/lb/N - Min. Intalled load: ........... kg/lb/N
a pull scale - Result : Good/Bad
- Check insulation of brush holder Good/Bad Check the fusible Using an ohm
meter, make sure that there is no
continuity between the positive and
negative brush holder
3. Field Coil
- Check field coil for open circuit Continuity/No continuity Using an ohm meter, check for
continuity between the fiel coil brush
leads.
- Check that field coil is not Continuity/No continuity Using an ohm meter, make sure that
gounded there is no continuity between the
fiel coil end and field frame
4. Solenoid (magnetic Switch)
- Plunger Good/Bad Push in the plunger and release it.
Check taht it returns quickly to its

- Pull in coil open circuit test
- Hold in coil open circuit test
- Perform Pull in coil test
- Perform Hold in coil test
- Pinion return test
5. No Load Test
C. Inspection On Vehicle
- Voltage drop (Battery Cranking
Voltage)
- Terminal 30 - ground of solenoid
- Terminal 50 - ground of solenoid
original position
Good/Bad Using an ohm meter, check for
continuity between terminal 50 and
switc body (ground), if there is no
continuity, replace magnetic switch
Good/Bad Using an ohm meter, check for
continuity between terminal 50 and
terminal C.if there is no continuity,
replace magnetic switch
Good/Bad Connect the battery to the magnetic
switch. Check that the pinion moves
outward
Good/Bad With the battery connected to the
magnetic switch and with the pinion
out, disconnect the negative lead
from terminal C. Check that the
pinion remains out
Good/Bad Disconnet the negative lead from the
switch body. Check that the pinion
retracts
.............................. Amp. - Specified current: .... Amp/11 V.
- Result : Good/Bad
.............................. Volt - Specification: .......... Volt
- Result : Good/Bad
.............................. Volt Good/Bad
.............................. Volt Good/Bad
…………………….., ……………………………… 2020
Siswa,
……………………………………………….