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Construction of Flyover at Bara Ring Road Intersection (Pishtakhara Chowk), Peshawar

Cost Comparison

Reinforced Earth Retaining Walls & Abutments ~ Pile Abutments & RCC Retaining Walls
9/11/2019

Reinforced Earth
RCC Abutments &
Abutments & Walls Savings (RE ~ RCC Ramps)
Retaining Walls Cost
Cost
Sr.No.
(PKR) (PKR) (PKR) %

1 172,441,086.86 219,208,228.80 46,767,141.94 21.33


Construction of Flyover at Bara Ring Road Intersection (Pishtakhara Chowk), Peshawar
Cost Estimate
Reinforced Earth Retaining Walls & Bridge Abutments
Rate Amount
Item No. Description Unit Quantity
(Rs.) (Rs.)
107 a Structural Excavation in Common Material CM 7,734 361.08 2,792,448.29

Formation of Embankment with Specified material for


PS-1 Reinforced earth works completed as per particular CM 26,353.5 1,350.00 35,577,238.44
specifications complying only to Particular Specifications.

501 Aggregate Base Course Under Beam Seat CM 123.20 1,708.25 210,456.40
Concrete Leveling Pad for Reinforced Earth Wall, Concrete
401 a1(ii) Class A1 CM 94.5 11,392.19 1,076,789.80

Supply of Moulds (on loan) ,Soil Reinforcement Strips, C-


Connections, Dowel rods, EPDM pads Sealing
Foam,Geotextile, The internal design of Reinforced Earth
PS-2 structures, Construction Drawings, Method Statement and
Technical Assistance for proper execution. (Including 15 %
Contractor's Profit & Overhead)

Reinforced Earth Retaining Walls - Height 0-5 m


i SM 1,581.00 15,412.30 24,366,846.30
(non load bearing)
Reinforced Earth Retaining Walls - Height 5-7 m
ii SM 1,628.00 18,509.25 30,133,059.00
(non load bearing)

Reinforced Earth Retaining Walls - Height 7-9 m


iii SM 783.00 22,349.10 17,499,345.30
(non load bearing)
Reinforced Earth Bridge Abutments - Height 5-7 m
iv SM 181.00 36,713.75 6,645,188.75
(load bearing )
Reinforced Earth Bridge Abutments - Height 7-9 m
v SM 255.00 38,795.25 9,892,788.75
(Load bearing)

Construction of Reinforced Earth Concrete Wall using panels


with concrete class D-1 (5000 min. compressive cylinder
PS-3 SM 4,428 5,560.00 24,619,680.00
strength at 28 days) & grade 60 steel reinforcement including
installation of Reinforced Earth materials.

Select fill material under Reinforced Earth walls of desired


PS-4 bearing capacity as per specifications. CM 3,797 890.00 3,379,152.00

Coping & Counterbalance Slab (including any stitch beam) for


401 a3(ii) Reinforced Earth walls, Concrete Class A3 CM 909.60 12,062.90 10,972,413.84

Steel Grade 60 AASHTO M 31 for Coping & Counterbalance


404b Slab (including any stitch beam) for Reinforced Earth Walls. TONS 45.48 116,000.00 5,275,680.00

Total Cost 172,441,086.86


Construction of Flyover at Bara Ring Road Intersection (Pishtakhara Chowk), Peshawar
Reinforced Earth Retaining Walls & Bridge Abutments

CALCULATION
No. Length Width Height Quantity TOTAL Material
ITEM REF. DESIGNATION
u m m m QUANTITY

107 a Structural Excavation


For Retaining Walls 4 219.80 4.00 2.0 7033.6
For Bridge Abutments 4 10.00 7.00 2.5 700
TOTAL 7,734 m³ Common Soil
PS-4 Selected Fill Under Levelling Pad
For Retaining Walls 4 219.80 4.00 1.0 3516.8
For Bridge Abutments 4 10.00 7.00 1.0 280
Granular
TOTAL 3,797 m³ Material
401 a1(ii) Levelling Pad
Ramp Side Walls 4 229.80 0.10 91.92
Abutment Side wall 2 13.00 0.10 2.60
A-1 Class
TOTAL 94.5 m³ Concrete
501 Aggregate Base Course Under Beam Seat
2 5.00 12.32 1.00 123.20
Aggregate
TOTAL 123.2 m³ Base Course

PS-2 Retaining Walls & Bridge Abutments Areas Avg.


i Retaining wall 0 to 5 m Height 4 125.51 3.15 1,581.00
ii Retaining wall 5 to 7 m Height 4 67.85 6.00 1,628.00 3,992.0 Retaining wall
iii Retaining wall 7 to 9 m Height 4 26.50 7.39 783.00
iv Bridge Abutment 5 to 7 m Height (Front) 2 12.62 5.20 131.00
iv Bridge Abutment 5 to 7 m Height (Return) 4 2.40 5.20 50.00 436 Abutment
v Bridge Abutment 7 to 9 m Height (Return) 4 7.60 8.39 255.00
TOTAL 4,428.00 m²
PS-1 Selected Embankment width wall side area Vol.
2 12.32 1,074.54 26,476.71 Sub Base &
Granular
TOTAL 26,476.71 26,354 m³ Material
PS-3 Construction Of MSE Walls
4,428.00
Precast Panel
TOTAL 4,428.00 m² & Reinforcing
Materials
401 a3(ii) Coping & Counter Balance Slab(Concrete)
Concrete @ 1 Cu.m per Meter Length Of wall 4 227.40 1.00 909.60
Class A3
TOTAL 910 m³ Concrete
404 b Coping & Counter Balance Slab (Steel) Unit Qty
Steel @ 0.1 Ton per Meter Length Of wall 4 227.40 0.10 45,480.00

TOTAL 45 TON Grade 60 Steel

Assumptions:
1 Width of Ramp 13 m
2 Clear Height 5m
3 Length of Ramp 240 m
4 Wall start at Min (PGL-NSL) 0.3 m
5 Ramps in flyover 2 Nos
Construction of Flyover at Bara Ring Road Intersection (Pishtakhara Chowk), Peshawar
Freypak Pvt. Ltd. Supply Rates
Reinforced Earth Retaining Walls & Bridge Abutments
Rate Amount
Item No. Description Unit Quantity
(Rs.) (Rs.)
Supply of Moulds (on loan) ,Soil Reinforcement Strips, C-
Connections, Dowel rods, EPDM pads Sealing
Foam,Geotextile, The internal design of Reinforced Earth
PS-2
structures, Construction Drawings, Method Statement and
Technical Assistance for proper execution.

Reinforced Earth Retaining Walls - Height 0-5 m SM


i 1,581.00 13,402.00 21,188,562.00
(non load bearing)
Reinforced Earth Retaining Walls - Height 5-7 m
ii SM 1,628.00 16,095.00 26,202,660.00
(non load bearing)
Reinforced Earth Retaining Walls - Height 7-9 m
iii SM 783.00 19,434.00 15,216,822.00
(non load bearing)
Reinforced Earth Bridge Abutments - Height 5-7 m SM
iv 181.00 31,925.00 5,778,425.00
(load bearing )
Reinforced Earth Bridge Abutments - Height 7-9 m
v SM 255.00 33,735.00 8,602,425.00
(Load bearing)

Total 4,428.00 76,988,894.00


Flyover at Katcha Jail Road Lahore

Construction of Flyover at Bara Ring Road Intersection (Pishtakhara Chowk), Peshawar

RCC Retaining Walls and Bridge Abutments


Item Rate Amount
Description Unit Quantity
No. (PKR) (PKR)
107a Structural Excavation in Common Material Cu.m 11,899.18 361.08 4,296,557.61
407d3 Boring for 1.2m dia piles in common soil LM 180.00 12,183.49 2,193,028.20
407d4 Boring for 1.2m dia piles in gravel LM 180.00 20,016.98 3,603,056.40
401f Lean Concrete Cu.m 286.20 6,370.51 1,823,258.40
PS Select Fill Under foundations Cu.m 8,619.19 890.00 7,671,074.94
107d Granular Fill Cu.m 11,550.22 1,885.98 21,783,481.67
Formation of embankment from roadway excavation in common
108a Cu.m 7,401.65 398.68 2,950,888.06
material
108c Formation of embankment from borrow excavation in common Cu.m 7,401.65 432.65 3,202,321.96
material
401 a3 i Concrete Class A3 Under Ground Cu.m 488.33 11,159.85 5,449,720.80
401 a3 ii Concrete Class A3 On Ground Cu.m 1,828.01 12,062.90 22,051,124.75
401 a3 iii Concrete Class A3 Elevated Cu.m 2,156.32 12,497.06 26,947,611.60
404b Grade 60 Steel Tons 723.11 116,000.00 83,880,650.38
406dii PVC Water Stopper LM 1,693 702.89 1,189,711.20
PS Pile Integrity Test (Sonic Testing) Each 12 6,000.00 72,000.00
407n Permanent Casing for piles Tons 180 144,523.21 26,014,177.80
PS Water Proofing Sq.m 11,053.75 550.00 6,079,565.03
Total 219,208,228.80
Page 6

Construction of Flyover at Bara Ring Road Intersection (Pishtakhara Chowk), Peshawar


RCC Walls (Reference drawings Aziz Cross Flyover, Gujranwala)

CALCULATION
No. Length Width Height Quantity TOTAL Material
ITEM No. DESCRIPTION
u m m m QUANTITY

1 Structural Excavation
H = 3.00m 4 57.70 3.40 2.575 2,020.65
H = 4.00m 4 33.92 4.15 2.575 1,449.91
H = 5.00m 4 33.92 5.15 2.575 1,799.29
H = 5.50m 4 19.36 5.40 2.575 1,076.80
H = 6.00m 4 16.96 5.65 2.575 987.05
H = 6.50m 4 16.96 5.90 2.575 1,030.66
H = 7.00m 4 16.96 6.40 2.575 1,118.00
H = 7.50m 4 16.96 6.65 2.575 1,161.68
H = 8.00m 4 9.51 6.90 2.575 675.88
H = 8.50m 4 7.60 7.40 2.575 579.27
H = 9.00m 0 0.00 7.90 2.575 0.00
H = 9.50m 0 0.00 8.15 2.575 0.00
H = 10.00m 0 0.00 8.40 2.575 0.00
11,899 m³ Common Soil
2 Select Fill Under Foundations
H = 3.00m 4 57.70 3.40 1.500 1,177.08
H = 4.00m 4 33.92 4.15 1.500 844.61
H = 5.00m 4 33.92 5.15 1.500 1,048.13
H = 5.50m 4 19.36 5.40 1.500 627.26
H = 6.00m 4 16.96 5.65 1.500 574.98
H = 6.50m 4 16.96 5.90 1.500 600.38
H = 7.00m 4 16.96 6.40 1.500 651.26
H = 7.50m 4 16.96 6.65 1.500 676.70
H = 8.00m 4 9.51 6.90 1.500 393.71
H = 8.50m 4 7.60 7.40 1.500 337.44
H = 9.00m 0 0.00 7.90 1.500 0.00
H = 9.50m 0 0.00 8.15 1.500 0.00
H = 10.00m 0 0.00 8.40 1.500 0.00
Outside Wall
H = 3.00m 4 57.70 0.95 1.075 235.70
H = 4.00m 4 33.92 1.20 1.075 175.03
H = 5.00m 4 33.92 1.50 1.075 218.78
H = 5.50m 4 25.86 1.90 1.075 211.28
H = 6.00m 4 16.96 2.10 1.075 153.16
H = 6.50m 4 16.96 2.20 1.075 160.44
H = 7.00m 4 16.96 2.30 1.075 167.73
H = 7.50m 4 16.96 2.40 1.075 175.03
H = 8.00m 4 9.51 2.50 1.075 102.23
H = 8.50m 4 7.60 2.70 1.075 88.24
H = 9.00m 0 0.00 2.75 1.075 0.00
H = 9.50m 0 0.00 2.90 1.075 0.00
H = 10.00m 0 0.00 3.10 1.075 0.00
8,619 m³ Granular Fill
3 Granular Fill Over Foundations
Inside Wall
H = 3.00m 4 57.70 1.70 2.70 1,059.37
H = 4.00m 4 33.92 2.10 3.70 1,054.23
H = 5.00m 4 33.92 2.75 4.70 1,753.66
H = 5.50m 4 19.36 2.55 5.15 1,016.98
H = 6.00m 4 16.96 2.35 5.65 900.80
H = 6.50m 4 16.96 2.65 6.10 1,096.63
H = 7.00m 4 16.96 3.05 6.60 1,365.62
H = 7.50m 4 16.96 3.20 7.05 1,530.47
H = 8.00m 4 9.51 3.25 7.55 933.41
H = 8.50m 4 7.60 3.45 8.00 839.04
H = 9.00m 0 0.00 3.90 8.50 0.00
H = 9.50m 0 0.00 3.90 8.90 0.00
H = 10.00m 0 0.00 3.95 9.40 0.00

11,550 m³ Granular Fill

4 Common Backfill inside walls


Selected Backfill in MSE Walls -
Granular Fill in RCC Walls
Selected Backfill in MSE Walls 26,353.51
Deduct Granular Fill in RCC Walls -11,550.22

14,803 m³ Common Fill

5 Lean Concrete
H = 3.00m 4 57.70 2.40 0.075 41.54
H = 4.00m 4 33.92 3.15 0.075 32.05
H = 5.00m 4 33.92 4.15 0.075 42.23
H = 5.50m 4 25.86 4.40 0.075 34.14
Page 7

H = 6.00m 4 16.96 4.65 0.075 23.66


H = 6.50m 4 16.96 4.90 0.075 24.93
H = 7.00m 4 16.96 5.40 0.075 27.48
H = 7.50m 4 16.96 5.65 0.075 28.75
H = 8.00m 4 9.51 5.90 0.075 16.83
H = 8.50m 4 7.60 6.40 0.075 14.59
H = 9.00m 0 0.00 6.90 0.075 0.00
H = 9.50m 0 0.00 7.15 0.075 0.00
H = 10.00m 0 0.00 7.40 0.075 0.00
TOTAL 286.20 m³ PCC
6 Concrete Class A3 for Footings
H = 3.00m 4 57.70 2.25 0.30 155.79
H = 4.00m 4 33.92 3.00 0.35 142.46
H = 5.00m 4 33.92 4.00 0.38 203.52
H = 5.50m 4 16.96 4.25 0.43 122.54
H = 6.00m 4 16.96 4.50 0.43 129.75
H = 6.50m 4 16.96 4.75 0.50 161.12
H = 7.00m 4 16.96 5.25 0.50 178.08
H = 7.50m 4 16.96 5.50 0.58 214.54
H = 8.00m 4 9.51 5.75 0.63 136.71
H = 8.50m 4 7.60 6.25 0.65 123.50
H = 9.00m 0 0.00 6.75 0.65 0.00
H = 9.50m 0 0.00 7.00 0.75 0.00
H = 10.00m 0 0.00 7.25 0.75 0.00
TOTAL On Ground 1,568 m³ A3 On Ground

7 Concrete Class A3 for Walls


H = 3.00m 4 57.70 0.34 2.00 158.68
H = 4.00m 4 33.92 0.41 3.50 192.92
H = 5.00m 4 33.92 0.44 4.50 267.12
H = 5.50m 4 25.86 0.47 5.25 254.56
H = 6.00m 4 16.96 0.47 5.75 182.86
H = 6.50m 4 16.96 0.53 6.25 225.25
H = 7.00m 4 16.96 0.53 6.75 243.27
H = 7.50m 4 16.96 0.59 7.25 292.03
H = 8.00m 4 9.51 0.59 7.75 175.04
H = 8.50m 4 7.60 0.66 8.25 164.59
H = 9.00m 0 0.00 0.72 8.75 0.00
H = 9.50m 0 0.00 0.78 9.25 0.00
H = 10.00m 0 0.00 0.78 9.75 0.00
TOTAL Elevated 2,156 m³ A3 Elevated
8 Water Stopper
Horizontal
H = 3.00m 4 57.70 230.80
H = 4.00m 4 33.92 135.68
H = 5.00m 8 33.92 271.36
H = 5.50m 8 25.86 206.88
H = 6.00m 8 16.96 135.69
H = 6.50m 8 16.96 135.68
H = 7.00m 8 16.96 135.68
H = 7.50m 8 16.96 135.68
H = 8.00m 8 9.51 76.08
H = 8.50m 12 7.60 91.20
H = 9.00m 12 0.00 0.00
H = 9.50m 12 0.00 0.00
H = 10.00m 12 0.00 0.00
Vertical 4 137.87
1,693 LM PVC
9 Water Proofing
H = 3.00m 4 57.70 6.90 1,592.52
H = 4.00m 4 33.92 9.15 1,241.47
H = 5.00m 4 33.92 11.65 1,580.67
H = 5.50m 4 25.86 11.90 1,230.94
H = 6.00m 4 16.96 13.65 926.07
H = 6.50m 4 16.96 14.65 993.86
H = 7.00m 4 16.96 15.90 1,078.66
H = 7.50m 4 16.96 16.90 1,146.50
H = 8.00m 4 9.51 17.90 680.92
H = 8.50m 4 7.60 19.15 582.16
H = 9.00m 0 0.00 20.40 0.00
H = 9.50m 0 0.00 21.40 0.00
H = 10.00m 0 0.00 22.40 0.00 11,054 Sq.m Bitumen
10 Abutments
Boring of piles 1.2m dia in common soil 6 30.00 180.00 180 m Boring
Boring of piles 1.2m dia in gravels 6 30.00 180.00 180 m Boring

A3
A3 Concrete for piles 12 30.00 1.13 488.33 488 m³
underground

A3 Concrete for Pilecaps 2 13.00 5.00 2.00 260.00 260 m³ A3 at ground

Integrity test for piles 12 12.00 12 No. Sonic Test


Permanent Casing 12 30.00 0.50 180.00 180 Tons Casing
Page 8

11 Reinforcement Grade-60 Concrete (Cu.m) U.Qty


Walls @ 160 KG/ Cu.M concrete 1 3,724.33 0.16 595.89
Piles & Pile caps @ 170 KG/ Cu.M
concrete 1 748.33 0.17 127.22

TOTAL 723.1 TON Grade 60 Steel

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