Method Statement of CORBEL HACKING WORKS

JABATAN KERJA RAYA MALAYSIA
KERJA-KERJA PENGGANTIAN 29 UNIT LIF DAN LAIN-LAIN KERJA

BERKAITAN DI APARTMENT A,
PANGKALAN TLDM LUMUT, PERAK
NO. KONTRAK: JKR / IP / CKM / 192 / 2019
WORK METHOD STATEMENT

(CORBEL HACKING WORKS)
KONTRAKTOR
FESMA SDN BHD

71-1, JALAN SBC 1,
TAMAN SRI BATU CAVES,
68100 BATU CAVES, SELANGOR
Rev: 2020-01
Hack-Core-EN
CORBEL HACKING WORKS
Date: 6 Aug 2020
Page: i
WMS WORK METHOD STATEMENT
PROJECT TLDM LUMUT Pack
WORK METHOD STATEMENT
VER. 2020-01
6 AUGUST 2020
Prepared By Revised By
Revision Description Date
Name Date Name Date
1 Initial Release Mohd Hasif 6 Aug 2020 IR SM Salim Abu Yusof 10 Aug 2020 10 Aug 2020
71-1, JALAN SBC 1, TAMAN SRI BATU CAVES, 68100 BATU CAVES, SELANGOR. TEL : 03-61774655 FAX : 03-61774135 EMAIL : fesma.mne@gmail.com
Rev: 2020-01
Hack-Core-EN
Date: 6 Aug 2020
Page: ii
WMS WORK METHOD STATEMENT
Table of Contents
1.0 INTRODUCTION ............................................................................................ 1

2.0 HAZARD IDENTIFICATION ............................................................................ 2
3.0 SAFETY PRECAUTION ................................................................................... 3
4.0 HIRARC FORM .............................................................................................. 4
3.0 MATERIALS ................................................................................................... 5
4.0 EQUIPMENT ................................................................................................. 5
5.0 WORK FLOW ................................................................................................ 6
6.0 WORK METHODOLOGY ................................................................................ 7
7.0 DETAIL DRAWING......................................................................................... 9
Rev: 2020-01
Hack-Core-EN
Date: 6 Aug 2020
Page: 1
WMS INTRODUCTION
1.0 INTRODUCTION
Project Description
This project involves the replacement works of twenty-nine (29) lift units and other related works
at Apartment A, Pangkalan TLDM Lumut, Perak. The blocks involved in this project are A1, A3,
A4, A5, A6, A7, A8, A9, A10, A11, A12, A13, A14, A25 and A26.
The project scope includes dismantling of the old lifts, installation of the new lifts, obtaining
approval from the JKKP, and other related works. The main priority of the project team is to
complete the project within the allocated time and budget as per contract.
The project duration for this project is 97 weeks from the date of commencement. Whereas the
defect liability period is a year from the date of handover to client. In this project, the lift model
of ACRA-PA17-C090 from Sigma Elevator will be supplied.
Objective
The purpose of this work method statement is to provide guidance of the corbel hacking works
at lift landing door.
Rev: 2020-01
Hack-Core-EN
Date: 6 Aug 2020
Page: 2
WMS HAZARD IDENTIFICATION
2.0 HAZARD IDENTIFICATION

In order to identify hazards in organized fashion, they have been grouped into three categories.
The most common hazards that may occur during the process include:
1. Slip, trip, or fall
A person can slip, trip or fall to the ground as a result of unexpected

change in the contact between the feet and the ground. Examples
of these hazards are:
 Slippery floors
 Poor footing
 Inappropriate footwear
2. Struck by a moving object or hit an object
This hazard involves object in motion or people in motion, such as

being struck by a moving object or material falling on a person.
Examples of these hazards are:
 Incompatible hacking and drilling equipment

 Improperly secured equipment
 Resistance when cutting material
3. Exposure to noise and dust
A person can be exposed to excessive noise or remain inhaling

harmful dust for an extended period of time while doing task.
Examples of these hazards are:
 Silica dust
 Asbestos
 Resulting noise from demolishing work
Rev: 2020-01
Hack-Core-EN
Date: 6 Aug 2020
Page: 3
WMS SAFETY PRECAUTION
3.0 SAFETY PRECAUTION
Follow the Covid-19 SOP as suggested by KKM and wear the

required minimum PPE such as safety helmet, vest, gloves,
and safety shoes. Additionally, wear the additional PPE when
appropriate.
Maintain a good housekeeping practice at site. Make

sure that all the construction materials and equipment
are stored properly when not in use to prevent materials
damage as well as slip or trip hazards.
Use appropriate tools or machines when lifting. Tasks

that require lifting more than 25 kg should be supported
by tools or machines to limit the potential injuries.
Conduct safety audit and procedures to report,

evaluate, and address any accidents or near misses that
occur at the site.
Rev: 2020-01
Hack-Core-EN
Date: 6 Aug 2020
Page: 4
WMS HIRARC FORM
4.0 HIRARC FORM
HIRARC FORM
Company : Fesma Sdn Bhd
Conducted by :
Process / Pengkalan Tentera Laut DiRaja (Name,
Location : Malaysia (TLDM), Lumut Designation)
Approved by : Date: …. / …. / 2020 to …. / …. / 2020
Date : …. / …. / 2020 Review Date : …. / …. / 2020
1. Hazard Identification 2. Risk Analysis 3. Risk Control
Which Existing PIC

Work can Risk Likeli Seve Recommendati (Due
No. Hazard Risk
Activities cause / Control hood rity on Date /
effect (if any) Status)
Wear safety
Slip trip Physical boots and
1 ii L
and fall injuries practice good
housekeeping
Struck by Wear PPE and

Hacking and moving Physical use the
Coring 2 i L
1. objects or Injuries appropriate
Works hit objects tools
Wear earplugs
Exposure Hearing
and respiratory
to noise or Lung 1 ii L
protection
and dust Damage
while working
Rev: 2020-01
Hack-Core-EN
Date: 6 Aug 2020
Page: 5
WMS MATERIALS AND EQUIPMENT
3.0 MATERIALS
1. Cement plaster
4.0 EQUIPMENT
1. Hacking machine
2. Hand tools
3. Hammer
4. Electric drill
5. Tape measure
6. Ladder
7. Oxy Cutter
Rev: 2020-01
Hack-Core-EN
Date: 6 Aug 2020
Page: 6
WMS WORK FLOW
5.0 WORK FLOW
Rev: 2020-01
Hack-Core-EN
Date: 6 Aug 2020
Page: 7
WMS WORK METHODOLOGY
6.0 WORK METHODOLOGY
Prework Procedure
1. Carry out site inspection at the hacking location if needed.
2. Submit the proposed method statement for hacking work to S.O. for approval.
3. Mark the hacking area on plan specific to the site.
4. Place temporary barricade and warning signs around the work area.
Mid-work Procedure
1. The hacking work will be carried out using hacking machine and other associated
equipment.
2. Temporary support or propping should be installed if needed to support other
structure and prevent crack effect on the concrete while doing the hacking work.
3. Machines and equipment that have high loading should not be unloaded on floor
while hacking works is carried out.
4. All removed concrete must be dismantled carefully from the existing structure using
equipment as applicable to prevent crack effect on concrete.
5. The reinforcement shall be remained while the demolishing work is commencing.
6. Once the concrete has broken away, the reinforcement shall be cut off and rebar
works must follow as original detailing.
After Work Procedure

1. Clean rubbish, debris, and surplus material regularly.
2. Protect the rebar using primer immediately after cleaning.
3. Apply a continuous coat of cement plaster or appropriate primer before continue
reinforcement work and recast of the concrete.
4. Keep the site clean and tidy at all time.
5. Make good of any damage done to the structure.
Rev: 2020-01
Hack-Core-EN
Date: 6 Aug 2020
Page: 8
WMS DETAIL DRAWING
7.0 DETAIL DRAWING
Corbel Hacking Works at Lift Landing Door
Figure shows the detail of Existing Corbel location at lift landing door

Method Statement of CORBEL HACKING WORKS

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JABATAN KERJA RAYA MALAYSIA

KERJA-KERJA PENGGANTIAN 29 UNIT LIF DAN LAIN-LAIN KERJA

NO. KONTRAK: JKR / IP / CKM / 192 / 2019

WORK METHOD STATEMENT

FESMA SDN BHD

WORK METHOD STATEMENT

CORBEL HACKING WORKS

1.0 INTRODUCTION ............................................................................................ 1

2.0 HAZARD IDENTIFICATION

A person can slip, trip or fall to the ground as a result of unexpected

2. Struck by a moving object or hit an object

This hazard involves object in motion or people in motion, such as

 Incompatible hacking and drilling equipment

3. Exposure to noise and dust

A person can be exposed to excessive noise or remain inhaling

3.0 SAFETY PRECAUTION

Follow the Covid-19 SOP as suggested by KKM and wear the

Maintain a good housekeeping practice at site. Make

Use appropriate tools or machines when lifting. Tasks

Conduct safety audit and procedures to report,

4.0 HIRARC FORM

Approved by : Date: …. / …. / 2020 to …. / …. / 2020

Date : …. / …. / 2020 Review Date : …. / …. / 2020

1. Hazard Identification 2. Risk Analysis 3. Risk Control

Which Existing PIC

Struck by Wear PPE and

5.0 WORK FLOW

6.0 WORK METHODOLOGY

After Work Procedure

7.0 DETAIL DRAWING

Corbel Hacking Works at Lift Landing Door

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