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MAN Diesel

press release

MAN Diesel A/S


MAN Diesel PrimeServ Innovation
Teglholmsgade 41

2450 Copenhagen SV

Simplified Alpha Lubricator Denmark

Tel.: +45 33 85 11 00

Retrofit Eliminates Fax.: +45 33 85 10 30

www.mandiesel.com
Immobilisation Issue
For further information,

please contact:
8 February 2008. MAN Diesel PrimeServ, the after-sales
Peter Dan Petersen
division of MAN Diesel, has developed a new injector, with
Senior Manager, GMD/GMC
a specially designed nozzle-geometry, to further facilitate
Tel.: +45 33 85 14 70
the installation of the company’s successful Alpha
peterd.petersen@man.eu
Lubricating System. Since its introduction to the market
early in the new millennium, the Alpha Lubricator has had a
major impact and cut some 20-30% off cylinder-oil costs.
For graphics and images,

The introduction of the new injector allows for a more please contact:

flexible Alpha Lubricator installation that reduces the Annelise Brincker

expense of retrofit projects. Such projects are now more Tel.: +45 33 85 15 90

easily adapted to ship schedules due to the elimination of annelise.brincker@man.eu

the preparatory grinding work that formerly required the


opening up of liners. Accordingly, the need to immobilise
the engine, a particular problem in the case of tankers, has
been removed.

Previously, grinding work was required to adjust the spray


pattern and ensure the even distribution of cylinder oil on
liner walls during emergency running. Peter Rytter Jensen,
Manager of MAN Diesel PrimeServ’s Project Division
states: “This is an issue that we have been trying to resolve
for some time. Ultimately, we have developed a unique
injector that allows us to perform the modification work from
outside the cylinder liner, meaning that engine
immobilisation is no longer necessary. This makes

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MAN Diesel
press release

installation of the Alpha Lubricator significantly easier, and MAN Diesel A/S

Teglholmsgade 41
we ensure that the lubricating oil is still distributed as it
2450 Copenhagen SV
should, and remains in place upon the liner surface.”
Denmark
The Alpha Lubricating System is based on the principle of
Tel.: +45 33 85 11 00
injecting a specific volume of oil into the cylinder liner via a Fax.: +45 33 85 10 30

number of quills after a certain, pre-set number of engine www.mandiesel.com

revolutions. The lubricator itself has a small plunger for


each lubricator quill in the cylinder liner, and the power for For further information,

injecting the oil comes from a hydraulic system, driven by a please contact:

pump station. This station uses a pressurised, loop system, Peter Dan Petersen

while the lubricator uses a high-pressure, positive- Senior Manager, GMD/GMC

displacement system that ensures each quill receives an Tel.: +45 33 85 14 70

equal oil volume. peterd.petersen@man.eu

The specific amount of oil injected can be adjusted as


required for each individual cylinder unit. A computer
For graphics and images,
automatically adjusts the feed rate according to the
please contact:
engine’s power output. Pre-lubrication is a sequence in the Annelise Brincker
bridge-manoeuvring system but can also be performed Tel.: +45 33 85 15 90

manually if required. annelise.brincker@man.eu

The Alpha Lubricator has displayed very low feed-rates


both for marine and stationary engines, with oil
consumption reduced to a miserly 0.60 g/kWh.

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MAN Diesel
press release

MAN Diesel A/S

Teglholmsgade 41

2450 Copenhagen SV

Denmark

Tel.: +45 33 85 11 00

Fax.: +45 33 85 10 30

www.mandiesel.com

For further information,

please contact:

Peter Dan Petersen

Senior Manager, GMD/GMC

Tel.: +45 33 85 14 70

The new retrofit won’t require engine immobilisation in the future, peterd.petersen@man.eu
dispensing with scenes like this

For graphics and images,


About MAN Diesel
please contact:

MAN Diesel is the world’s leading provider of large-bore diesel Annelise Brincker

engines for marine and power plant applications. The company Tel.: +45 33 85 15 90
designs two-stroke and four-stroke engines, generating sets,
turbochargers, CP propellers and complete propulsion packages annelise.brincker@man.eu
that are manufactured both by MAN Diesel and its licensees. The
engines have outputs ranging from 450 to 97,300 kW of power.
MAN Diesel employs over 6,700 staff, primarily in Germany,
Denmark, France, the Czech Republic, India and China. The
global after-sales organisation, MAN Diesel PrimeServ,
comprises a network of the company’s own service centres,
supported by authorised partners. MAN Diesel is a company of
MAN AG, which is listed on the DAX share index of the 30 leading
companies in Germany.

Ref no 6510-0069

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