PSA BRAKE DISC SURFACE & INTERNAL DEFECT ACCEPTANCE STANDARD

PART NAME:- BRAKE DISC REV.NO/DATE : - 00/24-06-2021

SCOPE:- Casting Surface Defects Acceptable sizes

1. VENTILATED DISCS

Requirements

Standards Characteristics
Expression
Min Max
of results

1.1. ALLOWED DEFECTS SUCH AS BLOWHOLES AND PINHOLES

Zone 1 : Area 1: Zone with prohibited defects

- - -

Connecting hub area mm / /

- Zone 2 :
Area 2: friction area / support hub / - - -
external diameter of tracks
Depth mm 0,5 2
Diameter mm / 3

/ 2
Maximum number of defects per track Number
Zone 3 : Area 3:
- - -
Internal and external bowl diameter
Depth mm / 0,5
Diameter mm 0,5 1
Maximum number of defects / 2
Number
Not 2 defects in opposite / / /
Zone 4 :
Area 4: Defect inter-track (chip, sand, - - -
blisters…)
Depth mm / 3

mm / 3
Diameter (high in case of chips)
Length mm / 25
-
Maximum number of defect / 1
Number
Zone 5 : Area
- - -
5: the first 3 quarters of the friction area of the track
2
 Surface area of mm 400
pinholes/blowholes


The isolated
> 40 mm
pinholes/blowholes with a diameter lower than 0.5 mm are not Space
Considered as defects. between
pinholes/
blowholes.
 Maximum number of areas of defects per disc Number
3
 Requirements
Standards Characteristics
Expression
Min Max
of results

1.2. ALLOWED DEFECTS SUCH AS MICRO-SHRINKAGES

Zone 5 :
Area 5: the first 3 quarters of the friction area of the - - -
track
 Size of the cloud of micro-
mm 10*10
shrinkages
 Distance between two
60 -
defects (angle) Degrees°
-  Maximum number of
2
defects per track Number
 Maximum number of
3
defects per disc Number
Total number of defects
/ 8
per disc Number

1.3. OTHER DEFECTS

Any other defects like Cracks , Hot Tears , cold shut not allowed for this part.

1.4. INTERNAL DEFECTS (RADIOGRAPHY)

Up to Level 2 defects will be accepted as per ASTM E 446 / 192. Only internal defects like Gas
porosity, Inclusions & Shrinkage porosity will be accepted. Internal Defects such as Cracks & Hot
Tears not accepted at all.

Foundry Team Machine Shop Team

Foundry Development Foundry Quality Production Quality

Customer Approval
Documents Requirements
/
Characteristics
Standards Expression
Min Max
of results

13.4. DESCRIPTION OF THE

DESIGNATED AREAS

RPI Ventilated disc

/ RPE Ventilated disc

Friction area
Min angular spacing
between 2 defects as
micro-skrinkage = 60°.

Zone 5 =
Area 5 /
First 3 quarters of the friction
area

RPI and RPE Ventilated discs

Foundry Team Machine Shop Team

Foundry Development Foundry Quality Production Quality

Customer Approval