PSA BRAKE DRUM - SURFACE & INTERNAL DEFECT ACCEPTANCE STANDARD

Part Name:- BRAKE DRUM REV.NO/DATE : - 00 / 24-06-2021

SCOPE:- Casting Surface Defect Acceptable Sizes

Sr. No Characteristics Expression of results Requirments
1 1.1. ALLOWED DEFECTS SUCH AS BLOWHOLES AND PINHOLES Min. Max.
Defects on Section A No defects allowed on Section A. _ _

Diameter Ø ‒ 1.0 mm
Depth ‒ 0.5 mm
Defects on Section B
Distance from edges and from holes 5.0 mm ‒

Defects on Section an C and B must not be opposite but staggered 12 mm. ‒

Diameter Ø ‒ 2.0 mm
Depth ‒ 1.0 mm
Total Quantity ‒ 2
Defects on Section C
Distance from edges and from holes 2.0 mm ‒

Distance between 2 defects 50.0 mm ‒

Defects on Section an C and B must not be opposite but staggered 12 mm. ‒

Diameter Ø 2.0 mm ‒
Depth 1.0 mm ‒
Defects on Section D Total Quantity ≤ 2 2.0 mm ‒
Distance from edges and from holes 50.0 mm ‒
Defects on Section D must not be opposite but staggered 12 mm ‒
Defects on Section E Defects Not Allowed ‒ ‒
1.2. ALLOWED DEFECTS SUCH AS MICRO-POROSITY Min. Max.
Defects on Section A Defects Not Allowed ‒ ‒
Defects on Section B Accept all drums with only single defect of Micro porosity measuring. ‒ 8.5 mm²
Diameter Ø ‒ 1.0 mm
Depth ‒ 0.5 mm
Defects on Section C Total Quantity ‒ 4
Distance from edges and from holes 2.0 mm
On Area of Ø 30.0 mm
Defects on Section D Defects Not Allowed ‒ ‒
Defects on Section E Defects Not Allowed ‒ ‒
1.3 INTERNAL DEFECTS (RADIOGRAPHY) ‒
Up to Level 2 defects will be accepted as per ASTM E 446 / 192. Only internal defects like Gas porosity, Inclusions & Shrinkage
porosity will be accepted. Internal Defects such as Cracks & Hot Tears not accepted at all.
1.4 DESCRIPTION OF THE DESIGNATED AREAS

Section A -
Section B -
Section C -
Section D -
Section E -

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