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PROBLEM CAUSE PREVENTION & CORRECTIONS

EXCESSIVE BLEEDING EXCESS WATER IN THE MIX REDUCE WATER CONTENT

NOT ENOUGH FINES IN THE MIX INCREASE THE CEMENT OR SAND

AGGREGATE SEGREGATION TOO HIGH SLUMP ADD SUPERPLASTICIZER

OVER VIBRATION REDUCE VIBRATION IN EACH LOCATION

NOT ENOUGH VIBRATION INCREASE VIBRATOR AT CLOSE INTERVALS

TOO LONG OF DROP FOR PLACEMENT USE APPROPRIATE DROP CHUTES

LACK OF HOMOGENEITY IN THE MIX INCREASE MIX TIME, ADD AIR ENTRAINMENT

STICKY FINISH TOO MUCH AIR ENTRAINMENT REDUCE AIR AND/OR FINES

SURFACE DRYTIG TOO FAST SPRAY WATER ON SUBGRADE AND FORMS


USE COOLER WATER IN MIX OR COOL AGGREFATE
SETTING TOO FAST HIGH TEMPERATURES
WITH WATER
HIGH CEMENT CONTENT ADD WATER REDUCING RETARDER
SPRINKLE MIXING DRUMS DURING WAIT OR
TRUCKS GETTING HOT FROM SUN RESCHEDULE DELIVERIES FOR MINIMUM WAIT
TIME
INCREASE CEMENT CONTENT OR USE
SETTING UP TOO SLOW MIX TOO LEAN
ACCELERATOR
INSULATE AND OR PROTECT BEFORE PLACEMENT
COLD/WET SUBGRADE
OF CONCRETE
TOO RAPID LOSS OF WATER. HIGH FOG SPRAY AT CURING. DO NOT USE VAPOR
PLASTIC SHRINKAGE CRACKING
WINDS, HEAR OR LOW HUMIDITY RETARDER. SET UP WIND BREAKS
WRONG RATIO OF WATER, CEMENT
LOW YIELD HAVE TEST RUN
AND AGGREGATES
COMMON CONCRETE PROBLEMS
FLAT SLABS
WRONG SPACING AND DEPTH OF CUT JOINTS ¼ THE DEPTH OF SLAB. SPACE JOINTS
SHRINKAGE CRACKS
CONTRACTION JOINTS AT 2 ½ TIMES THE THICKNESS
PLAN TO SAW THE SAME DAY AS POUR, WITHIN 4
LATE JOINT SAWING
HOURS

NO ISOLATION JOINTS AT WALL OR COLUMNS INSTALL ISOLATION JOINTS

EXCEESIVE SHRINKAGE REDUCE WATER IN MIX

HAIRLINE CRACKS TOO HIGH SLUMP OF CONCRETE REDUCE WATER

TOO EARLY TROWELLING OR TOO MUCH REDUCE THE METHODS OF TROWELLING BY


TROWELLING CONTRACTOR

RAPID SURFACE DRYING CURE CONCRETE IMMEDIATELY AFTER FINISHING

SLAB CLOSED TOO SOON, TRAPPING AIR AND


BLISTERING DELAY FLOATING AND TROWELLING
WATER
UNEVEN DRYING BETWEEN TOP OF SLAB AND
CURLING USE LOWER SLUMP
LOWER PARTS

WALLS
REDUCE HEIGHT OF THE POUR. INSERT
HONEYCOMB NOT ENOUGH VIBRATION VIBRATOR MORE OFTEN. ADD
SUPERPLASTICIZERS
AIR OR WATER TRAPPED AGAINST REDUCE AIR ENTRAINMENT. VIBRATE AS CLOS
SURFACE VOIDS
FORMWORKS TO FORN AS POSSIBLE.

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