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02
Replaces: 03.99
Nominal size 10
Series 5X
H/A/D 5892/97
Maximum operating pressures 210 / 315 bar
Maximum flow 180 L/min
Type 4WSE2ED 10-5X/…B…K31EV with mechanical and electrical
Overview of contents feedback and integrated control electronics
Contents Page
Features 1
Ordering details 2
Test unit 3
Preferred types, symbols 3
Function, section 4 and 5
Technical data 6 and 7
Control electronics 7
H/A/D 5893/97
– Valve control for closed loop position, force and speed control – Control:
– 2-stage servo valve with mechanical or mechanical and • External electronics in Eurocard or modular format (separate
electrical feedback order), see page 7
• Or with the electronics integrated into the valve
– 1st stage as jet/flapper plate amplifier
– Valve and integrated electronics are adjusted and tested
– For subplate mounting,
– Pilot oul supply and drain, internal/external can be changed
Porting pattern to DIN 24 340 form A10 with ports X and Y
without dismantiling the valve
Subplates to catalogue sheet RE 45 054 (separate order)
– Spool with flow force compensation
– Dry torque motor, no contamination of the magnetic gap by the
pressure fluid – Exchangable control bush with central fixing
– Can also be used as a 3-way version – Pressure chamnbers in the control bush have gap seals,
no O-ring wear
– Wear-free spool return element
– Filter for 1st stage is externally accessible
– Three control variants
© 2002
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using
electronic systems, in any form or by any means, without the prior written authorisation of Bosch Rexroth AG.
In the event of contravention of the above provisions, the contravening party is obliged to pay compensation.
This document was prepared with the greatest of care, and all statements have been examined for correctness.
This document is subject to alterations for reason of the continuing further developments of products.
No liability can be accepted for any incorrect or incomplete statements.
10 –5X / B K31 E V *
Electrically actuated 7
Further details
2-stage servo valve in a in clear text
6
4-way version V= FKM seals,
For external = 4WS2E suitable for mineral oil
control electronics (HL, HLP) to DIN 51 524
With integrated = 4WSE2E 5 Spool overlap
control electronics E= 0 to 0.5 % negative
Mechanical feedback =M Electrical connections
Mechanical and =D K31 = Without plug-in connector,
electrical feedback with component plug
(only available with integrated electronics) to E DIN 43 563-AM6-3
Nominal size 10 = 10 Plug-in connector – separate order,
see page 8
Series 50 to 59 = 5X
4 Inlet pressure range for the 1st stage
(50 to 59: unchanged installation and connection dimensions)
210 = 10 to 210 bar
Nominal flow 315 = 10 to 315 bar
With a valve pressure differential ∆p = 70 bar 1
20 L/min = 20 3 Pilot oil supply and drain
30 L/min = 30 – = External supply, external drain
45 L/min = 45 E = Internal supply, external drain
60 L/min = 60 T = External supply, internal drain
75 L/min = 75 ET = Internal supply, internal drain (standard)
90 L/min = 90 2 Valves for external control electronics:
11 = Coil no. 11 (30 mA / 85 Ω per coil)
Valves with integrated control electronics:
Control:
Com. value Act. value (only provided with 4WSE2ED…)
9= ± 10 V ± 10 V
13 = ± 10 mA ± 10 mA
RE 29 564/03.99
583/10.02 2/20 4WS.2E…
Test unit
Test unit (battery operated, optionally with a power supply) to
catalogue sheet RE 29 681
Attention:
– Only for valves with external control electronics
Valves for external control electronics, Valves with integrated control electronics,
mechanical feedback mechanical feedback
Material No. Type 4WS2EM Material No. Type 4WSE2EM
00909227 4WS2EM 10-5X/20B11ET315K31EV 00946690 4WSE2EM 10-5X/20B9ET315K31EV
00949285 4WS2EM 10-5X/30B11ET315K31EV 00949287 4WSE2EM 10-5X/30B9ET315K31EV
00909297 4WS2EM 10-5X/45B11ET315K31EV 00949288 4WSE2EM 10-5X/45B9ET315K31EV
00949286 4WS2EM 10-5X/60B11ET315K31EV 00946396 4WSE2EM 10-5X/60B9ET315K31EV
00909219 4WS2EM 10-5X/75B11ET315K31EV 00949289 4WSE2EM 10-5X/75B9ET315K31EV
00922801 4WS2EM 10-5X/90B11ET315K31EV 00909296 4WSE2EM 10-5X/90B9ET315K31EV
Symbols
Simplified
Valves for external control electronics Valves with integrated control electronics
A B A B
a, b a, b
P T P T
Detailed
Mechanical feedback Electrical and mechanical feedback
A B A B
a, b a, b
P T P T
1
4
5
6
2
7
3
TA P TB
Type 4WS2EM 10 …
A B
RE 29 564/03.99
583/10.02 4/20 4WS.2E…
Section
TA P TB
A B
Type 4WSE2ED 10…
10
11
TA P TB
A B
4WS.2E… 5/20 RE
RE 29
29 564/03.99
583/10.02
Technical data (for applications outside these parameters, please consult us!)
General
Porting pattern DIN 24 340 form A10
Installation Optional, it has to be ensured the pilot control is supplied with
adequate pressure, ( ≥ 10 bar) when starting-up the system!
Storage temperature range °C –20 to +80
Ambient temperature range °C –30 to +70 valves with external control electronics
–20 to +60 valve with integrated electronics
Weight With mechanical feedback kg 3.56
With mechanical and electrical feedback kg 3.65
and integrated electronics
Note: For details regarding the environmental simulation test covering EMC (electro-magnetic compatibility), climate
and mechanical loading see RE 29 583-U (Declaration regarding environmental compatibility).
Plug-in connectors
Plug-in connector to E DIN 43 563-BF6-3/Pg11
Separate order under Material No. 00223890
(metal version)
A
B F
C E
D
Ø8…Ø13,5
85
Type 4WS2EM 10-5X… The electrical connections can be made in either series or parallel. Due to operational
safety reasons and the low coil inductivity, we recommend the parallel connection.
A The bridge E-F can be used for the electrical recognition that the plug is correctly connected
Coil A
C or for cable break recognition.
B Parallel connection: In the plug-in connector connect contact A with B and C with D.
Coil B
D Serial connection: In the plug-in connector connect contact B with C.
E Electrical control from A (+) to D (–) causes a flow direction of P to A and B to T. By
F reversing the electrical control the direction of flow is P to B and A to T.
PE
E → F = Bridge
A Current Voltage
B Plug-in connector control control
C allocation Control "13" Control "9"
D Power A + 15 V + 15 V
Re supply B – 15 V – 15 V
Dither E
signal (± 3 %) C ⊥ ⊥
F 1)
PE
D ± 10 mA ± 10 V
Command value
E Re = 100 Ω Re ≥ 50 kΩ
Measurement output F 1) ± 10 mA 2) ± 10 V against ⊥ 2)
for control spool max. ohmic load 1 kΩ Ri ≈ 4.7 kΩ
Type 4WSE2ED 10-5X/… 1) For valves with mechanical feedback connection F is not allocated.
Zero point adjustment 2) With spool nominal stroke
Power A max. 150 mA max. 150 mA
A
consumption B
B at plug-in connector D
C connection E 0 to ± 10 mA ≤ 0.2 mA
D
Re
Sensitivity E
adjustment F
Ri
PE
Dither signal
adjustment
Command value: Command value at plug-in connector connection D = positive against plug-in connector connection E
causes a flow from P to A and B to T.
Measurement output F has a positive signal against ⊥.
Command value at plug-in connector connection D = negative against plug-in connector connection E
causes a flow from P to B and A to T.
Measurement output F has a negative signal against ⊥.
Measurement ouput: The voltage signal is proportional to the control spool stroke.
Note: Electrical signals (e.g. actual value) obtained via the valve electronics must not be used to switch-off the
machine safety functions!
(Also see European standard regulations "Safety requirements of fluid technology systems and components
– hydraulics"EN 982!)
RE 29 564/03.99
583/10.02 8/20 4WS.2E…
Characteristic curves (measured with HLP 32, ϑoil = 40 °C ± 5 °C )
40 1
30
20
10
5
10 20 30 40 50 70 100 200 300
Valve pressure differential in bar →
∆p = Valve pressure differential (inlet pressure pP minus load pressure pL and minus return pressure pT)
60
40
20 Tolerance field
-100 -80 -60 -40 -20 -5
60
80
90
100
110
P →B; A →T
4WS.2EM 10 4WSE2ED 10
Nominal flow 20 L/min Nominal flow 20 L/min
100 100
90 90
80 80
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with the 315 bar pressure stage, stroke frequency response without flow
4WS.2EM 10 4WSE2ED 10
Nominal flow 20 L/min Nominal flow 20 L/min
5 –315 5 –315
Phase angle in ° →
Phase angle in ° →
Amplitude relationship in dB →
Amplitude relationship in dB →
0 –270 0 –270
–5 –225 –5 –225
The relationship of the frequency f at – 90 ° to the operating pressure p and the input amplitude
4WS.2EM 10 4WSE2ED 10
Nominal flow 20 L/min Nominal flow 20 L/min
100 100
90 90
Input amplitude in % →
Input amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300 325
Frequency at – 90 ° in Hz → Frequency at – 90 ° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with the 315 bar pressure stage, stroke frequency response without flow
4WS.2EM 10 4WSE2ED 10
Nominal flow 30 L/min Nominal flow 30 L/min
5 –315 5 –315
Amplitude relationship in dB →
Amplitude relationship in dB →
Phase angle in ° →
Phase angle in ° →
0 –270 0 –270
–5 –225 –5 –225
–30 0 –30 0
10 20 50 100 200 500 700 10 20 50 100 200 500 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
The relationship of the frequency f at – 90 ° to the operating pressure p and the input amplitude
4WS.2EM 10 4WSE2ED 10
Nominal flow 30 L/min Nominal flow 30 L/min
100 100
90 90
Input amplitude in % →
Input amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300 325
Frequency at – 90 ° in Hz → Frequency at – 90 ° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
90 90
80 80
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with the 315 bar pressure stage, stroke frequency response without flow
4WS.2EM 10 4WSE2ED 10
Nominal flow 45 L/min Nominal flow 45 L/min
Phase angle in ° →
Phase angle in ° →
5 5
Amplitude relationship in dB →
Amplitude relationship in dB →
0 0
–5 –5
–10 –10
–150 –150
–15 –15
–120 –120
–20 – 90 –20 – 90
– 60 – 60
–25 –25
– 30 – 30
–30 – 0 –30 – 0
2 10 20 50 100 200 300 700 2 10 20 50 100 200 300 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
The relationship of the frequency f at – 90 ° to the operating pressure p and the input amplitude
4WS.2EM 10 4WSE2ED 10
Nominal flow 45 L/min Nominal flow 45 L/min
100 100
90 90
Input amplitude in % →
Input amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300 325
Frequency at – 90 ° in Hz → Frequency at – 90 ° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with the 315 bar pressure stage, stroke frequency response without flow
4WS.2EM 10 4WSE2ED 10
Nominal flow 60 L/min Nominal flow 60 L/min
Phase angle in ° →
Phase angle in ° →
5 5
Amplitude relationship in dB →
Amplitude relationship in dB →
0 0
–5 –5
–10 –10
–150 –150
–15 –15
–120 –120
–20 – 90 –20 – 90
– 60 – 60
–25 –25
– 30 – 30
–30 – 0 –30 – 0
2 10 20 50 100 200 300 700 2 10 20 50 100 200 300 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
The relationship of the frequency f at – 90 ° to the operating pressure p and the input amplitude
4WS.2EM 10 4WSE2ED 10
Nominal flow 60 L/min Nominal flow 60 L/min
100 100
90 90
Input amplitude in % →
Input amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300 325
Frequency at – 90 ° in Hz → Frequency at – 90 ° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
Transient functions with the 315 bar pressure stage, step response without flow
4WS.2EM 10 4WSE2ED 10
Nominal flow 75 L/min Nominal flow 75 L/min
100 100
90 90
80 80
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with the 315 bar pressure stage, stroke frequency response without flow
4WS.2EM 10 4WSE2ED 10
Nominal flow 75 L/min Nominal flow 75 L/min
Phase angle in ° →
Phase angle in ° →
5 5
Amplitude relationship in dB →
Amplitude relationship in dB →
0 0
–5 –5
–10 –10
–150 –150
–15 –15
–120 –120
–20 – 90 –20 – 90
– 60 – 60
–25 –25
– 30 – 30
–30 – 0 –30 – 0
2 10 20 50 100 200 300 700 2 10 20 50 100 200 300 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
The relationship of the frequency f at – 90 ° to the operating pressure p and the input amplitude
4WS.2EM 10 4WSE2ED 10
Nominal flow 75 L/min Nominal flow 75 L/min
100 100
90 90
Input amplitude in % →
Input amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300325
Frequency at – 90 ° in Hz → Frequency at – 90 ° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
Transient functions with the 315 bar pressure stage, step response without flow
4WS.2EM 10 4WSE2ED 10
Nominal flow 90 L/min Nominal flow 90 L/min
100 100
90 90
80 80
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with the 315 bar pressure stage, stroke frequency response without flow
4WS.2EM 10 4WSE2ED 10
Nominal flow 90 L/min Nominal flow 90 L/min
Phase angle in ° →
Phase angle in ° →
5 5
Amplitude relationship in dB →
Amplitude relationship in dB →
0 0
–5 –5
–10 –10
–150 –150
–15 –15
–120 –120
–20 – 90 –20 – 90
– 60 – 60
–25 –25
– 30 – 30
–30 – 0 –30 – 0
2 10 20 50 100 200 300 700 2 10 20 50 100 200 300 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
The relationship of the frequency f at – 90 ° to the operating pressure p and the input amplitude
4WS.2EM 10 4WSE2ED 10
Nominal flow 90 L/min Nominal flow 90 L/min
100 100
90 90
Input amplitude in % →
Input amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300325
Frequency at – 90 ° in Hz → Frequency at – 90 ° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
3 2 1
15 85 68
32
96
80
64
60
10
9,5
M6
10 4 6 7 5 8 9
3,7
9,5
P
X A B Y
46
TA TB 65
1,5
12,5 24 54
102
127
47
111
80
64
60
10
2,5
M6
11 5 7 8 6 10 9
3,7
9,5
P
X A B Y
46
65
TA TB
1,5
12,5 24 54
102
1 Cap with integrated control eclectronics 127
can be turned through 180°
2 Electrical zero point adjustment:
After removing the 2.5A/F plug, a correction, via a potentiometer, 0,006/100mm
to the zero point is possible.
R max 4
3 Plug-in connector
(separate order, see page 8)
4 Space required to remove the plug-in connector, Required surface finish of the
take connection cable into account! mating piece
5 Exchangeable filter element
Material No.: 00306843 with FKM seal, 22 A/F, MA = 30 Nm
6 Profile seal for filter screw 16 x 1.5
Material No.: 00012503 (FKM seal)
7 Name plate
8 Identical seal rings for ports A, B, P, TA and TB
Subplates to catalogue sheet RE 45 054 must be ordered separately.
9 Identical seal rings for ports X and Y
G 66/01 (G 3/8)
Ports X and Y are also pressurised with the option
"internal"pilot oil. G 67/01 (G 1/2)
10 Porting pattern to DIN 24 340, form A10 G 535/01 (G 3/4)
G 535/02 (M 27 x 2) With ports X
11 Valve fixing screws
and Y
4 off M6 x 70 DIN 912-10.9 NEL, MA = 16 Nm G 536/01 (G 1)
(are included within the scope of supply) G 536/02 (M 33 x 2)
4 3 2 1
15 85 75
47
111
80
64
60
10
44,5 2,5 M6
159
11 5 7 8 6 10 9
3,7
9,5
P
X Y
46
65
A B
TA TB
24 54
can be turned through 180° 102
2 Electrical zero point adjustment:
After removing the 2.5A/F plug, a correction, via potentiometer,
to the zero point is possible. 0,006/100mm
3 Plug-in connector R max 4
(separate order, see page 8)
4 Space required to remove the plug-in connector,
take connection cable into account! Required surface finish of the
5 Exchangeable filter element mating piece
Material No.: 00306843 with FKM seal, 22A/F, MA = 30 Nm
6 Profile seal for filter screw 16 x 1.5
Material No.: 00012503 (FKM seal)
7 Name plate
Subplates to catalogue sheet RE 45 054 must be ordered separately.
8 Identical seal rings for ports A, B, P, TA and TB
G 66/01 (G 3/8)
9 Identical seal rings for ports X and Y
G 67/01 (G 1/2)
ports X and Y are also pressurised with the option
"internal"pilot oil. G 535/01 (G 3/4)
10 Porting pattern to DIN 24 340, form A10 G 535/02 (M 27 x 2)
11 Valve fixing screws G 536/01 (G 1) With ports X
4 off M6 x 70 DIN 912-10.9 NEL, MA = 16 Nm G 536/02 (M 33 x 2) and Y
(are included within the scope of supply)
P
Pilot oil drain External pilot oil drain
S.H.C.S. item 2 is fitted.
2
Internal pilot oil drain
1
S.H.C.S. item 2 is removed
3
1 Vavle housing
2 S.H.C.S. M3 x 5 DIN 912-10.9, MA = 1.4 Nm
3 Plug M8 x 1 with seal, Material No. 00017829
MA = 5 Nm
Y
Symbol 3
With FKM seals, Material No. 00912450
Weight: 2 kg
46,5
TA P X A B Y TB
V qV = Pump flow in P
11,1
21,4
X
11,1
Bosch Rexroth AG Bosch Rexroth Limited The data specified above only serve to describe
Industrial Hydraulics the product. No statements concerning a certain
D-97813 Lohr am Main Cromwell Road, St Neots, condition or suitability for a certain application
Zum Eisengießer 1 • D-97816 Lohr am Main Cambs, PE19 2ES can be derived from our information. It must be
Telefon 0 93 52 / 18-0 Tel: 0 14 80/22 32 56 remembered that our products are subject to a
Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0 Fax: 0 14 80/21 90 52 natural process of wear and ageing.
eMail documentation@boschrexroth.de E-mail: info@boschrexroth.co.uk
Internet www.boschrexroth.de