MACHINING

CALCULATION
ACIBAR, JOSE

EBREO, EMMANUEL JOSH R

HERRERA, NICO JAMES

LAT, CARLOS JOAQUIN

RECON, REYVEN

SALDAÑA, LEO ANGELO M.

 Machining Processes

MATERIAL HARDNESS (BHN) CONDITION

FREE MACHINING CARBON
HIGH SPEED STEEL
STEELS, WROUGTH MEDIUM
265 QUENCHED TOOL
CARBON LEADED
BASE
𝑫 = 𝟏𝟎𝟏. 𝟔 𝒎𝒎

L = 𝟏56.56 𝒎𝒎
 DOC FEED VELOCITY
PROCESS 1 RATE
0.8 Fr =? V =?
Turning 1 0.20 49
Reducing the Diameter 4 0.40 38
𝑫𝟎 = 𝟏𝟎𝟏. 𝟔 𝒎𝒎

𝑫𝟏 = 𝟏𝟎𝟎 𝒎𝒎

𝑫𝑶𝑪 = 𝟎. 𝟖 𝒎𝒎
PROCESS 2
Turning
PROCESS 3
Turning
PROCESS 4
Turning
 DOC FEED RATE VELOCITY
PROCESS 5 1 0.20 49

Turning 2 Fr =? V =?
4 0.40 38
𝑫𝟏 = 𝟒 𝒎𝒎
𝑫𝟐 = 𝟎 𝒎𝒎
𝑫𝑶𝑪 = 𝟐 𝒎𝒎
𝑫𝑶𝑪 = 𝟐 𝒎𝒎
𝑳 = 𝟑. 𝟐𝟖 𝒎𝒎
PROCESS 6
Turning
PROCESS 7
Turning
PROCESS 8
Turning
 DOC FEED VELOCITY
PROCESS 9 RATE
4 0.40 38
Drilling 6.35 Fr =? V =?
8 0,50 30
PROCESS 10
Turning

Same as process 9
PROCESS 11
Drilling
PROCESS 12
Drilling

Same as process 11
 PROCESS 13
Turning
“FLIP THE WORKPIECE ABOUT THE MID
PLANE”
PROCESS 14
Turning
PROCESS 15
Turning
 DOC VELOCITY FEED RATE
PROCESS 16 1 0.20 49
2 Fr =? V=?
Turning 4 0.40 38

𝑫𝟏 = 𝟒 𝒎𝒎
𝑫𝟐 = 𝟎 𝒎𝒎
𝑫𝑶𝑪 = 𝟐 𝒎𝒎
𝑳 = 𝟑. 𝟐𝟖 𝒎𝒎
PROCESS 17
Turning
PROCESS 18
Turning
PROCESS 19
Turning
 DOC VELOCITY FEED RATE
PROCESS 20 1 0.20 49
3.175 Fr =? V=?
Drilling 4 0.40 38
𝑫𝟏 = 𝟔. 𝟑𝟓 𝒎𝒎
𝟔. 𝟑𝟓 𝒎𝒎
𝑫𝑶𝑪 =
𝟐
𝑫𝑶𝑪 = 𝟑. 𝟏𝟕𝟓 𝒎𝒎
𝑳 = 𝟏𝟓 𝒎𝒎
PROCESS 21
Drilling
𝑫𝟏 = 𝟔. 𝟑𝟓 𝒎𝒎
𝟔. 𝟑𝟓 𝒎𝒎
𝑫𝑶𝑪 =
𝟐
𝑫𝑶𝑪 = 𝟑. 𝟏𝟕𝟓 𝒎𝒎
𝑳 = 𝟏𝟓 𝒎𝒎

Same as process 20
 DOC VELOCITY FEED RATE
PROCESS 22 1 0.20 49
2.5 Fr =? V=?
Milling 4 0.40 38
𝑫𝟏 = 𝟓 𝒎𝒎
𝟓 𝒎𝒎
𝑫𝑶𝑪 =
𝟐
𝑫𝑶𝑪 = 𝟐. 𝟓 𝒎𝒎
𝑳 = 𝟐𝟑. 𝟓 𝒎𝒎
PROCESS 23-28
Drilling

23 24 25

26 27 28
PROCESS 23-28

16 17 18

19 20 21
 DOC FEED RATE VELOCITY
PROCESS 29 2 Fr =? V =?

Turning 2
1 0.20 49
𝑫𝟏 = 𝟐𝟎 𝒎𝒎 4 0.40 38
𝑫𝟐 = 𝟏𝟖 𝒎𝒎
(𝟐𝟎 − 𝟏𝟖)𝒎𝒎
𝑫𝑶𝑪 = (𝐬𝐢𝐧 𝟒𝟓°)
𝟐
𝟐
𝑫𝑶𝑪 = =𝟎
𝟐
𝟐
𝑫𝑶𝑪 = = 𝟎. 𝟕𝟎𝟕𝟏𝟎𝟔𝟕𝟖𝟏𝟐
𝟐
𝑳 = 𝟏 𝒎𝒎
PROCESS 30
Turning
PROCESS 31
Turning

Same as process 29
PROCESS 32
Turning

Same as process 30
TOTAL CUTTING
TIME
TOTAL CUTTING
TIME

TOTAL MRR
FINAL RESULT