CROWN WP2000 Parts Manual

Parts Manual
WP2000 Series
WP2000-GB 02/03 • Printed in Germany
Order Number: 812675-006
This master maintenance manual is subject to continual updates.
It is meant exclusively for businesses authorized by CROWN.
It is not permitted to pass on the contents or copies thereof to third parties.
CROWN Gabelstapler GmbH & CoKG

- European Headquarter -
Moosacher Str. 52
80809 Munich
Germany
Phone +49 (0)89 93 00 2 – 0

Fax +49 (0)89 93 00 2 – 133
All rights reserved under international and Pan-American Copyright Agreement.

Copyright 2002
CROWN Equipment Corporation
TABLE OF CONTENT
Printed in Germany
1
Page intentionally left blank
Printed in Germany
M1.0-0000-0002
M1.0-0000-0002
2
TABLE OF CONTENT
Table of Content
ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

General.................................................................................. 7
SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

Covers ................................................................................... 12 .............................................................. Rev.4 02/03
Covers (Batterierollers) .......................................................... 14
Caster Wheel ......................................................................... 16 ............................................................. Rev. 5 02/03
SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.

Tube/Hose Layout .................................................................. 20 .............................................................. Rev.2 10/00
Pump Motor and Pump .......................................................... 22 .............................................................. Rev.2 02/03
SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

Drive Unit ............................................................................... 26 .............................................................. Rev.2 02/03
Drive Motor ............................................................................ 28
Knuckle .................................................................................. 30 .............................................................. Rev.1 03/02
SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.

Elektrical Parts ...................................................................... 34 ............................................................. Rev. 1 02/03
Contactor ............................................................................... 36
Control Handle ...................................................................... 38,40 ......................................................... Rev.2 03/02
Emergency Disconnect/Battery Connector ............................ 42 .............................................................. Rev.1 03/02
Charger ................................................................................. 44 .............................................................. Rev.2 02/03
Instrument ............................................................................. 46 .............................................................. Rev.3 02/03
Horn ...................................................................................... 48 .............................................................. Rev.2 03/02
SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.

Brake ..................................................................................... 52
SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

Fork Carriage (single Loadwheel) .......................................... 56,58 ......................................................... Rev.2 03/02
Fork Carriage (tandem Loadwheel) ....................................... 60,62 ......................................................... Rev.2 03/02
Lift Stucture ........................................................................... 64 .............................................................. Rev.3 02/03
SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

Lift Cylinder ........................................................................... 68
SECTION10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.

Labels and Decals ................................................................. 72 ............................................................. Rev. 1 03/02
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany M/P-IDX-1720

REV. 5 02/03
M1.0-0000-0003
33
Printed in Germany
4
INTRODUCTION
Printed in Germany
5
Printed in Germany
M1.0-0000-0006
M1.0-0000-0006
6
INTRODUCTION
Important customer information Ordering Spare Parts

To ensure the safety of the truck, you, the customer, Spare parts can be ordered by quoting:
must only carry out maintenance and repairs as
stipulated in the operator manual. ● The truck specification number
Any additional work must be performed by Crown ● The truck model number
authorised service technicians. Authorised service
technicians have the required expertise and up-to-date ● The truck serial number
service information.
This information can be found on the truck's data plate.
If you wish to have your own technicians trained, please Only if this information is provided can the order be
contact Crown for relevant training courses. processed quickly, correctly and reliably.
Subsequent Attachments and Modifications Please refer to the Technical Specifications Sheet for the
made to the Truck utilisable loads, technical data and dimensions for this
series. Brochures can be obtained from your CROWN
DANGER! dealer or from the following address:
Any proposed modification which would

alter the original condition of the truck CROWN Gabelstapler GmbH & CoKG
when delivered, must first be assessed and Moosacher Str. 52
approved in writing by Crown Gabelstapler 80809 Munich
GmbH. GERMANY
Tel.: +49 (0)89 / 93 002 -0
● The net weight and position of Fax: +49 (0)89 / 93 002 -175 oder 133
attachments may considerably affect the
capacity and other truck characteristics.
● Changing the electrical system or adding
electrically operated components may
result in operating faults.
Modifications which have not been assessed may
result in fatal accidents!
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany M/P-ITD-1720
M1.0-0000-0007
77
Printed in Germany
8
PARTS
Printed in Germany
9
Printed in Germany
10M1.0-0000-00010
SECTION 1
Printed in Germany
11
COVERS
2
1 Rear of Battery Compartment
27
3
4
18
17
4
26
25
29
24
Knuckle 28 16
23
8
23
6 22
21
19
9 30 20
12
11 10
15 8
14 15
14
13
12
11
M1443
MP-1.0-1720 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

REV.2 10/00
12M1.0-0000-00012
COVERS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
1 ..................... 813237 .................................... Knuckle Cover ........................................................................................ 1

2 ..................... 050005-086 ............................. Screw ...................................................................................................... 2
3 ..................... 813240-002 ............................. Cover (with Charger) .............................................................................. 1
813238-002 ............................. Cover (without Charger) ......................................................................... 1
4 ..................... 050003-065 ............................. Screw ...................................................................................................... 4
5 ..................... 805825-001 ............................. Nut .......................................................................................................... 3
6 ..................... 045271-001 ............................. Cover (without Charger) ......................................................................... 1
045271-002 ............................. Cover (with Charger) .............................................................................. 1
045271-003 ............................. Cover (with Charger/UK-Plug) ............................................................... 1
808952 .................................... PVC Plate ............................................................................................... 1
053050-022 ............................. Adhesive ................................................................................................. AR
7 ..................... 045240-002 ............................. Cover ...................................................................................................... 1
8 ..................... 050077-014 ............................. Screw ...................................................................................................... 2
9 ..................... 109127-001 ............................. Clip Arrow Indicator (Green) .................................................................. 1
10 .................... 109127-003 ............................. Clip Arrow Indicator (Red) ..................................................................... 1
11 .................... 807103 .................................... Spacer .................................................................................................... 2
12 .................... 805820 .................................... Spacer .................................................................................................... 2
13 .................... 804863-002 ............................. Nut .......................................................................................................... 2
14 .................... 805818 .................................... Spacer .................................................................................................... 6
15 .................... 803469-007 ............................. Screw ...................................................................................................... 6
16 .................... 045314-001 ............................. Cover (2.0t) ............................................................................................ 1
045314-002 ............................. Cover (1.6t) ............................................................................................ 1
17 .................... 805845 .................................... Plate (2.0t) .............................................................................................. 1
18 .................... 805814 .................................... Spring (2.0t) ........................................................................................... 1
19 .................... 050067-011 ............................. Screw (2.0t) ............................................................................................ 2
20 .................... 805828 .................................... Support (2.0t) ......................................................................................... 1
805829 .................................... Support (1.6t) ......................................................................................... 1
21 .................... 050072-007 ............................. Screw ...................................................................................................... 2
22 .................... 805813 .................................... Wedge .................................................................................................... 1
23 .................... 051057-013 ............................. Spring ..................................................................................................... 2
24 .................... 050068-003 ............................. Nut .......................................................................................................... 2
25 .................... 805816-001 ............................. Retainer (2.0t) ........................................................................................ 1
805816-002 ............................. Retainer (1.6t) ........................................................................................ 1
26 .................... 050025-008 ............................. Screw ...................................................................................................... 2
27 .................... 050068-003 ............................. Nut .......................................................................................................... 2
28 .................... 803469-008 ............................. Screw ...................................................................................................... 6
29 .................... 050025-001 ............................. Screw ...................................................................................................... 4
30 .................... 050068-002 ............................. Nut .......................................................................................................... 4
805796-001 ............................. Cover (included 6-14/without Charger) ................................................. 1

805796-002 ............................. Cover (included 6-14/with Charger) ....................................................... 1
805796-003 ............................. Cover (included 6-14/with Charger/UK-Plug) ........................................ 1
805793-001 ............................. Cover Assembly (2.0t/included 16-24,28-30) ........................................ 1

805799-001 ............................. Cover Assembly (1.6t/included 16,20-24,28-30) ................................... 1
Always Specify Model & Serial Number
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-1.0-1720

REV. 4 02/03
13
COVERS
Batterierollers
MP-1720-004
14M1.0-0000-00014
COVERS
1 ..................... 810457 .................................... Cover ...................................................................................................... 1

2 ..................... 804277 .................................... Pin Drift ................................................................................................... 2
3 ..................... 050000-009 ............................. Pin .......................................................................................................... 2
4 ..................... 805845 .................................... Plate ....................................................................................................... 1
5 ..................... 805814 .................................... Spring ..................................................................................................... 1
6 ..................... 050006-022 ............................. Screw ...................................................................................................... 2
7 ..................... 808245 .................................... Locking Handle Screw ........................................................................... 1
8 ..................... 807806 .................................... Bracket ................................................................................................... 1
9 ..................... 804863-002 ............................. Nut .......................................................................................................... 1
10 .................... 808862 .................................... Plate ....................................................................................................... 1
11 .................... 050067-012 ............................. Screw ...................................................................................................... 2
12 .................... 810385 .................................... Block ....................................................................................................... 1
13 .................... 050003-035 ............................. Screw ...................................................................................................... 2
14 .................... 807830 .................................... Roller ...................................................................................................... 5
15 .................... 804681 .................................... Bearing Ball ............................................................................................ 10
16 .................... 807831 .................................... Roller Axle .............................................................................................. 5
17 .................... 810377-004 ............................. Battery Lock ........................................................................................... 1
050007-032 ............................. Screw ...................................................................................................... 2
050009-026 ............................. Washer ................................................................................................... 4
050068-004 ............................. Nut .......................................................................................................... 2
18 .................... 810377-003 ............................. Battery Lock ........................................................................................... 1
050007-032 ............................. Screw ...................................................................................................... 2
050009-026 ............................. Washer ................................................................................................... 4
050068-004 ............................. Nut .......................................................................................................... 2
15
CASTER WHEEL
M1448
16M1.0-0000-00016
CASTER WHEEL
0 ..................... 805888-001 ............................. Caster Wheel (included 1-13 ) ............................................................... 2

1 ........................... 805230 ..................................... Knuckle Cover (included 6) .............................................................. 2
2 ........................... 805888-009 ............................. Axle ................................................................................................... 2
3 ........................... 050000-047 ............................. Pin ..................................................................................................... 8
4 ........................... 055002-027 ............................. Bearing, Ball ..................................................................................... 4
5 ........................... 813129 ..................................... Wheel ................................................................................................ 2
810204 ..................................... Bushing ............................................................................................. 4
6 .............................................................................. Caster Rig (see Number 1) .............................................................. 2
7 ........................... 805888-008 ............................. Axle ................................................................................................... 2
8 ........................... 051058-013 ............................. Slide Bearing .................................................................................... 4
9 ........................... 805888-002 ............................. Spring ............................................................................................... 4
10 .......................... 805888-007 ............................. Plate .................................................................................................. 2
11 .......................... 805888-011 ............................. Spring ............................................................................................... 2
12 .......................... 805888-003 ............................. Grub Screw ....................................................................................... 2
13 .......................... 050008-053 ............................. Nut .................................................................................................... 2
14 .................... 050012-048 ............................. Ring, Retaining ....................................................................................... 2
15 .................... 055002-022 ............................. Bearing, Ball ........................................................................................... 2
16 .................... 050012-049 ............................. Ring, Retaining ....................................................................................... 2
813128 .................................... Wheel (included 4 & 5) .......................................................................... 2
053002-001 ............................. Grease .................................................................................................... AR

REV. 5 02/03
17
Printed in Germany
18M1.0-0000-00018
SECTION 2
Printed in Germany
19
TUBE/HOSE LAYOUT
M1436
20M1.0-0000-00020
TUBE/HOSE LAYOUT
1 ........................................................................ Lift Cylinder (see Section 8.4) ............................................................... 2

2 ..................... 050000-027 ............................. Roll Pin ................................................................................................... 2
3 ..................... 805704 .................................... Clamp ..................................................................................................... 2
4 ..................... 064061-002 ............................. Elbow ...................................................................................................... 1
5 ..................... 054165-012 ............................. Hose ....................................................................................................... 1
6 ..................... 805777-002 ............................. Pipe ........................................................................................................ 1
7 ..................... 050025-015 ............................. Screw ...................................................................................................... 2
8 ..................... 050073-001 ............................. Spring Nut .............................................................................................. 2
9 ..................... 052072-002 ............................. Clamp Hose ............................................................................................ 2
10 .................... 050068-001 ............................. Nut .......................................................................................................... 2
11 .................... 064009-002 ............................. T-Connector ............................................................................................ 1
12 .................... 054174-001 ............................. Elbow ...................................................................................................... 1
13 .................... 054165-013 ............................. Hose ....................................................................................................... 1
14 .................... 064004-003 ............................. Connector ............................................................................................... 1

REV. 2 10/00
21
PUMP MOTOR AND PUMP
M1442

REV. 1 02/03
22M1.0-0000-00022
PUMP MOTOR AND PUMP
0 ..................... 805770-001 ............................. Pump Motor and Pump (2.0t/without 27 & 28) ...................................... 1
805770-002 .............................. Pump Motor and Pump (1.6t/without 27 & 28) ...................................... 1
1* ............................................................................. Screw ................................................................................................ 4
2* ............................................................................. Washer .............................................................................................. 4
3* ............................................................................. Plug ................................................................................................... 1
4* ............................................................................. Circlip ................................................................................................ 1
5* ............................................................................. Rear Flange ...................................................................................... 1
6* ............................................................................. Insulating Cap .................................................................................. 1
7* ............................................................................. Brush Plate ....................................................................................... 1
8* .......................... 805140 ..................................... Brush Set .......................................................................................... 4
9* ............................................................................. Nut .................................................................................................... 4
10** ........................ N/A ........................................... Armature ........................................................................................... 1
11** ........................ N/A ........................................... Motor Housing .................................................................................. 1
12** ........................ N/A ........................................... Front Flange ..................................................................................... 1
13 .......................... 805144 ..................................... Coupling ............................................................................................ 1
14 .......................... 805145 ..................................... Pump Support (included 24) ............................................................ 1
15 .......................... 805146 ..................................... Pressure Relief Valve ....................................................................... 1
16 .......................... 805147 ..................................... Plug ................................................................................................... 1
17 .......................... 805148 ..................................... Plug ................................................................................................... 1
18 .......................... 805149 ..................................... Electro Poppet Valve ........................................................................ 1
19 .......................... 805150 ..................................... Flow Restrictor .................................................................................. 1
20 .......................... 805151 ..................................... Pressure Filter .................................................................................. 1
21 .......................... 805152 ..................................... Check Valve ...................................................................................... 1
22 .......................... 805153 ..................................... Return Pipe ....................................................................................... 1
23 .......................... 805154 ..................................... Auxiliary Return Line ........................................................................ 1
24 .......................... 805155 ..................................... Pump ................................................................................................. 1
805234 ..................................... Seal Kit ............................................................................................. 1
25 .......................... 805156 ..................................... Suction Pipe ..................................................................................... 1
26 .......................... 805157 ..................................... Filler Tank Assembly (included 29-33) ............................................ 1
805233-001 .............................. Filler Tank .................................................................................... 1
27 .................... 805762 .................................... Plate ....................................................................................................... 1
28 .................... 050006-051 ............................. Screw ...................................................................................................... 2
29 .................... 805233-002 ............................. O-Ring .................................................................................................... 1
30 .................... 805233-006 ............................. Reservoir Cap ........................................................................................ 1
31 .................... 805233-005 ............................. Flange .................................................................................................... 1
32 .................... 805233-003 ............................. Screw ...................................................................................................... 4
33 .................... 805233-004 ............................. Scheibe .................................................................................................. 4
053001-003 ............................. Hydraulic Oil ........................................................................................... AR

053001-009 ............................. Hydraulic Oil (Freezer/Corrosion) .......................................................... AR
805158 ..................................... Motor (included 1-12) ....................................................................... 1
* ........................... 805141 ..................................... Included 1-2 ...................................................................................... 1

* ........................... 805142 ..................................... Included 3-5 ...................................................................................... 1
* ........................... 805143 ..................................... Included 3,4,6,7,8 & 9 ...................................................................... 1
** .................... N/A ........................................... Not available as spare part ....................................................................

REV. 2 02/03
23
Printed in Germany
24M1.0-0000-00024
SECTION 3
Printed in Germany
25
GEARBOX
Drive Motor
M1439

REV. 1 02/03
26M1.0-0000-00026
GEARBOX
0 ..................... 805844-002 ............................. Drive Unit (without 1 & 2) ....................................................................... 1

1 ........................... 050074-002 ............................. Screw ................................................................................................ 4
2 ........................... 805808 ..................................... Drive Tyre (Vulkollan) ........................................................................ 1
811535 ..................................... Drive Tyre Assembly (Rubber) ......................................................... 1
811536 ..................................... Rubber Tyre ................................................................................. 1
811537 ..................................... Wheel (only for Rubber) ............................................................. 1
806972 ..................................... Drive Tyre (Poly) ............................................................................... 1
3 ........................... 805100 ..................................... Wheel Shaft ...................................................................................... 1
4 ........................... 805110-001 ............................. Seal ................................................................................................... 1
5 ........................... 805111-001 ............................. Bearing Ball ...................................................................................... 1
6 ........................... 805112-001 ............................. Ring, Retainig ................................................................................... 1
7 ........................... 805113-001 ............................. Bushing ............................................................................................. 1
8 ........................... 805111-002 ............................. Bearing ............................................................................................. 1
9 ........................... 805101 ..................................... Transmission Case ........................................................................... 1
10 .......................... 805102 ..................................... Gear .................................................................................................. 1
11 .......................... 805114-001 ............................. Shim .................................................................................................. 5
12 .......................... 805114-002 ............................. Shim .................................................................................................. 2
13 .......................... 805112-002 ............................. Ring, Retainig ................................................................................... 1
14 .......................... 805103 ..................................... Gearbox Cover ................................................................................. 1
15 .......................... 805115-001 ............................. Screw ................................................................................................ 10
16 .......................... 805115-002 ............................. Motor Screw ...................................................................................... 2
17 .......................... 805115-003 ............................. Motor Screw ...................................................................................... 2
18 .......................... 805112-003 ............................. Ring, Retainig ................................................................................... 1
19 .......................... 805116-001 ............................. Washer .............................................................................................. 1
20 .......................... 805104 ..................................... Gear .................................................................................................. 1
21 .......................... 805112-004 ............................. Ring, Retainig ................................................................................... 1
22 .......................... 805111-003 ............................. Bearing ............................................................................................. 1
23 .......................... 805105 ..................................... Pinion ................................................................................................ 1
24 .......................... 805106 ..................................... Key .................................................................................................... 1
25 .......................... 805111-004 ............................. Bearing ............................................................................................. 1
26 .......................... 805107 ..................................... Cap ................................................................................................... 1
27 .......................... 805111-005 ............................. Bearing ............................................................................................. 1
28 .......................... 805116-002 ............................. Washer .............................................................................................. 1
29 .......................... 805117 ..................................... O-Ring .............................................................................................. 1
30 .......................... 805113-002 ............................. Bushing ............................................................................................. 1
31 .......................... 805110-002 ............................. Seal ................................................................................................... 1
32 .......................... 805118 ..................................... Ring ................................................................................................... 1
33 .......................... 805108 ..................................... Pinion ................................................................................................ 1
34 .......................... 805112-005 ............................. Ring, Retainig ................................................................................... 1
35 .......................... 805110-003 ............................. Seal ................................................................................................... 3
36 .......................... 805115-004 .............................. Screw ................................................................................................ 2
37 .......................... 805112-006 .............................. Ring, Retainig ................................................................................... 1
38 .......................... 050005-037 ............................. Screw ................................................................................................ 4
39 .......................... 805109 ..................................... Breather ............................................................................................ 1
053002-004 ............................. Transmission Oil ..................................................................................... AR

053002-006 ............................. Transmission Oil (Freezer/Corrosion) .................................................... AR

REV. 2 02/03
27
DRIVE MOTOR
Motor Housing
Motor Housing
M1444
28M1.0-0000-00028
DRIVE MOTOR
0 ..................... 805839 .................................... Drive Motor ............................................................................................. 1

1 ........................... 805136-001 ............................. Screw ................................................................................................ 4
2 ........................... 805137-001 ............................. Ring Retaining .................................................................................. 1
3 ........................... 805128 ..................................... Motor End Cover .............................................................................. 1
4 ........................... 805129 ..................................... Headband ......................................................................................... 1
5 ........................... 805130 ..................................... Brush Box ......................................................................................... 1
6 ........................... 805136-002 ............................. Screw ................................................................................................ 6
7 ........................... 805131 ..................................... Brush ................................................................................................ 4
8 ........................... 805132 ..................................... Spring ............................................................................................... 4
9 ........................... 805138 ..................................... Bearing Ball ...................................................................................... 1
10 .......................... 805137-002 ............................. Ring Retaining .................................................................................. 1
11 .......................... 805133 ..................................... Lead Assembly (included 12 & 13) .................................................. 2
12 ................................ 805136-003 .............................. Screw .......................................................................................... 8
13 ................................ 805139 ..................................... Washer ........................................................................................ 4
14 .......................... 805136-004 ............................. Screw ................................................................................................ 8
15 .......................... 805134 ..................................... Field Coil Set Assembly (included 12 & 13) .................................... 1
16 .......................... 805135 ..................................... Armature ........................................................................................... 1
17 .......................... 805126 ..................................... Key .................................................................................................... 1
18 .......................... 805127 ..................................... Key .................................................................................................... 1
29
KNUCKLE
M1437
30M1.0-0000-00030
KNUCKLE
0 ..................... 805711-001 ............................. Knuckel (included 2-8/10-18) ................................................................. 1

805711-002 ............................. Knuckel (included 2-8/10-18 - Freezer/Corrosion) ................................ 1
1 ........................................................................ Control Handle (see Section 4.5) .......................................................... 1
2 ........................... 803013 ..................................... Spring ............................................................................................... 3
053002-001 ............................. Lubrication ........................................................................................ AR
053002-005 ............................. Lubrication (Freezer/Corrosion) ....................................................... AR
3 ........................... 803353 ..................................... Spacer .............................................................................................. 1
4 ........................... 805760 ..................................... Axle ................................................................................................... 1
5 ........................... 050000-015 ............................. Roll Pin ............................................................................................. 1
6 ........................... 805847 ..................................... Knuckel Assembly (included 7 & 8) ................................................. 1
.................................. 45215 ....................................... Knuckel ....................................................................................... 1
7 ................................. 805859 ..................................... Switch .......................................................................................... 2
.................................. 803310 ..................................... Actuator ....................................................................................... 2
8 ................................. 050004-032 .............................. Screw .......................................................................................... 4
9 ..................... 050005-061 ............................. Screw ...................................................................................................... 2
10 .......................... 805738 ..................................... Damper Sheet .................................................................................. 1
11 .......................... 050003-010 ............................. Screw ................................................................................................ 2
12 .......................... 050005-032 ............................. Screw ................................................................................................ 6
13 .......................... 45234 ....................................... Cable Protection ............................................................................... 1
14 .......................... 45317 ....................................... Nilos Ring ......................................................................................... 2
15 .......................... 45319 ....................................... Bearing ............................................................................................. 2
053002-001 ............................. Lubrication ........................................................................................ AR
053002-005 ............................. Lubrication (Freezer/Corrosion) ....................................................... AR
16 .......................... 45318 ....................................... Bearing outer race ............................................................................ 2
17 .......................... 45222 ....................................... Flange ............................................................................................... 1
............................ 054011-006 ............................. Grease Nipple ................................................................................... 1
18 .......................... 050052-004 ............................. Pin ..................................................................................................... 2
19 .......................... 050005-037 ............................. Screw ................................................................................................ 4

REV. 1 03/02
31
Printed in Germany
32M1.0-0000-00032
SECTION 4
Printed in Germany
33
ELECTRICAL PARTS
M1446
34M1.0-0000-00034
ELECTRICAL PARTS
1* .................... 805757 .................................... Holder ..................................................................................................... 1

2* .................... 050025-004 ............................. Screw ...................................................................................................... 2
3* .................... 050073-002 ............................. Spring Nut .............................................................................................. 2
4* .................... 050068-002 ............................. Nut .......................................................................................................... 2
5* .................... 803310 .................................... Actuator .................................................................................................. 1
6* .................... 805864 .................................... Microswitch ............................................................................................. 1
808032 .................................... Microswitch (Freezer/Corrosion) ............................................................ 1
7* .................... 050004-032 ............................. Screw ...................................................................................................... 2
8* .................... 050008-004 ............................. Nut .......................................................................................................... 2
9 ..................... 805733 .................................... Plate ....................................................................................................... 1
10 .................... 050025-003 ............................. Screw ...................................................................................................... 3
11 .................... 050073-002 ............................. Spring Nut .............................................................................................. 3
12 .................... 050068-002 ............................. Nut .......................................................................................................... 3
13 .................... 805824 .................................... Fuse Holder ............................................................................................ 1
14 .................... 050004-022 ............................. Screw ...................................................................................................... 2
15 .................... 050068-001 ............................. Nut .......................................................................................................... 2
16 .................... 802816-005 ............................. Fuse ........................................................................................................ 1
17 .................... 050009-016 ............................. Washer ................................................................................................... 6
18 .................... 050008-051 ............................. Nut .......................................................................................................... 4
19 .................... 805780-002 ............................. Controller ................................................................................................ 1
053051-008 ............................. Heat Paste .............................................................................................. AR
20 .................... 050025-015 ............................. Screw ...................................................................................................... 4
21 .................... 050068-001 ............................. Nut .......................................................................................................... 4
22 .................... 805821 .................................... Bracket ................................................................................................... 1
23 .................... 050025-004 ............................. Screw ...................................................................................................... 2
24 .................... 050073-002 ............................. Spring Nut .............................................................................................. 2
25 .................... 050068-002 ............................. Nut .......................................................................................................... 2
26 ....................................................................... Contactor (see section 4.4) ................................................................... 2
27 .................... 050004-038 ............................. Screw ...................................................................................................... 4
050009-004 ............................. Washer ................................................................................................... 4
28 .................... 045266 .................................... Buss Bar ................................................................................................. 1
* ..................... 805855-001 ............................. Lift Limit Switch Assembly (included 1-8) .............................................. 1
* ..................... 805855-003 ............................. Lift Limit Switch Assembly (included 1-8/Freezer/Corrosion) ............... 1
Not illustrated
808276 .................................... Main Harness ......................................................................................... 1

808277-001 ............................. Main Harness (Freezer/Corrosion) ........................................................ 1
808277-002 ............................. Cable (LMS1/ Freezer/Corrosion) .......................................................... 1
061002-004 ............................. Clamp ..................................................................................................... 1

050006-015 ............................. Screw ...................................................................................................... 1
050068-001 ............................. Nut .......................................................................................................... 1

REV. 1 02/03
35
CONTACTOR
#

"
M0623
36M1.0-0000-00036
CONTACTOR
0 ..................... 802820 .................................... Contactor-Main/Pump ............................................................................ 2

1 ........................... 803689 ..................................... Contact ............................................................................................. 4
2 ........................... 803690 ..................................... Movable contact ............................................................................... 2
3 ........................... 803691 ..................................... Bobbin ............................................................................................... 2
4 ........................... 803692-001 ............................. Spring ............................................................................................... 2
5 ........................... 803693 ..................................... Cover ................................................................................................ 2
6 ........................... 803694 ..................................... Screw ................................................................................................ 4
37
CONTROL HANDLE
M1455
38M1.0-0000-00038
CONTROL HANDLE
0 ..................... 805713-001 ............................. Control Handle ....................................................................................... 1

805713-002 ............................. Control Handle (Freezer/Corrosion) ...................................................... 1
1 ........................... 804937 ..................................... Grip ................................................................................................... 1
2 ........................... 050005-087 ............................. Screw ................................................................................................ 1
3 ........................... 050005-054 ............................. Screw ................................................................................................ 1
050064-016 ............................. Screw (Freezer/Corrosion) ............................................................... 1
4 ........................... 050005-066 ............................. Screw ................................................................................................ 2
5 ........................... 045322 ..................................... Handle Arm ....................................................................................... 1
6 ........................... 051058-001 ............................. Bushing ............................................................................................. 2
7 ........................... 803348 ..................................... Stop ................................................................................................... 1
8 ........................... 050004-010 ............................. Screw ................................................................................................ 2
9 ........................... 803918 ..................................... Switch Assy ...................................................................................... 1
802842 ..................................... Switch .......................................................................................... 1
803450-006 .............................. Socket Housing ........................................................................... 1
116858 ..................................... Socket Crimp .............................................................................. 4
10 .......................... 050004-001 ............................. Screw ................................................................................................ 2
11 .......................... 050005-010 ............................. Screw ................................................................................................ 4
12 .......................... 051057-001 ............................. Spring ............................................................................................... 4
13 .......................... 803469-002 ............................. Screw ................................................................................................ 4
14 .......................... 803330 ..................................... Guide Plate ....................................................................................... 1
15 .......................... 803325 ..................................... Bellow ............................................................................................... 1
16 .......................... 802852 ..................................... Button ............................................................................................... 1
17 .......................... 805785 ..................................... Wiring/Handle Arm ........................................................................... 1
805860 ..................................... Wiring/Handle Arm (Freezer/Corrosion) .......................................... 1
18 .......................... 805832 ..................................... Cable Holder ..................................................................................... 1
051065 ..................................... Caple Clamp ..................................................................................... 1
19 .......................... 050004-038 ............................. Screw ................................................................................................ 1
20 ............................................................................. Hup Cap (see next Page) ................................................................. 1
805867-001 ............................. Wiring/Handle Arm Assembly (included 17-18) .............................. 1

805867-002 ............................. Wiring/Handle Arm Assembly (included 17-18 - Freezer/Corrosion) 1
053002-001 ............................. Grease .............................................................................................. AR

053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

REV. 2 03/02
39
CONTROL HANDLE
MP-1720-002

REV. 2 03/02
40M1.0-0000-00040
CONTROL HANDLE
0 ..................... 805868-009 ............................. Hup Cap Assembly ................................................................................ 1

805868-010 ............................. Hup Cap Assembly (Freezer/Corrosion) ............................................... 1
1 ........................... 807949-001 ............................. Hup Cap ............................................................................................ 1
2 ........................... 802855 ..................................... Button, Horn ..................................................................................... 1
3 ........................... 051057-019 ............................. Spring ............................................................................................... 2
4 ........................... 803469-014 ............................. Screw ................................................................................................ 2
5 ........................... 803347 ..................................... Holder ............................................................................................... 1
803630 ..................................... Holder (Freezer/Corrosion) .............................................................. 1
6 ........................... 050064-008 ............................. Screw ................................................................................................ 2
7 ........................... 805857 ..................................... Switch Assembly Harness ................................................................ 1
8 ........................... 804357 ..................................... Button, FWD/REW ............................................................................ 1
9 ........................... 803392 ..................................... Pin, Adjusting ................................................................................... 1
10 .......................... 811903 ..................................... Shaft ................................................................................................. 1
11 .......................... 050065-003 ............................. Washer .............................................................................................. 2
12 .......................... 803393 ..................................... Spring ............................................................................................... 1
13 .......................... 803391 ..................................... Washer .............................................................................................. 2
14 .......................... 805672 ..................................... Potentiometer Assembly .................................................................. 1
803450-003 .............................. Pin Housing ................................................................................. 1
803450-010 .............................. Pin Crimp .................................................................................... 6
15 .......................... 803390 ..................................... Washer .............................................................................................. 1
16 .......................... 802856 ..................................... Button, U/L ........................................................................................ 1
17 .......................... 051057-020 ............................. Spring ............................................................................................... 2
18 .......................... 803640 ..................................... Pin ..................................................................................................... 1
19 .......................... 050012-074 ............................. Ring, Retaining ................................................................................. 5
20 .......................... 803641 ..................................... Pin ..................................................................................................... 2
21 .......................... 810560-002 ............................. Actuator, Horn .................................................................................. 1
22 .......................... 803635-001 ............................. Bushing ............................................................................................. 1
23 .......................... 803636 ..................................... Actuator, Upper ................................................................................ 1
24 .......................... 803633 ..................................... Actuator, Lower ................................................................................. 1
25 .......................... 050064-003 ............................. Screw ................................................................................................ 2
26 .......................... 089362 ..................................... Switch (RAS, HNS, LOS1) ............................................................... 3
803676 ..................................... Cable Assembly (Freezer/Corrosion) ............................................... 1
27 .......................... 050065-001 ............................. Washer .............................................................................................. 4
28 .......................... 050066-001 ............................. Nut .................................................................................................... 4
29 .......................... 050064-004 ............................. Screw ................................................................................................ 2
30 .......................... 805607 ..................................... Console ............................................................................................. 2
806500 ..................................... Console (Freezer/Corrosion) ............................................................ 2
31 .......................... 805869-001 ............................. Bracket, Switch ................................................................................. 1
805869-002 ............................. Bracket, Switch (Freezer/Corrosion) ................................................ 1
32 .......................... 050064-010 ............................. Screw ................................................................................................ 2
33 .......................... 050065-002 ............................. Washer .............................................................................................. 2
34 .......................... 810689 ..................................... Washer .............................................................................................. 2
35 .......................... 803469-015 ............................. Screw ................................................................................................ 4
36 .......................... 050064-005 ............................. Screw ................................................................................................ 2
050066-001 ............................. Nut .................................................................................................... 2
050065-001 ............................. Washer .............................................................................................. 4
093603 ..................................... Insulation (not shown) ...................................................................... 2

083019 ..................................... Jumper (not shown) .......................................................................... 1
053002-001 ............................. Grease .............................................................................................. AR

053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

REV. 2 03/02
41
EMERGENCY DISCONNECT/BATTERY CONNECTOR
7
1
Rear of Battery Compartment
2
4
M1451

REV. 1 03/02
42M1.0-0000-00042
EMERGENCY DISCONNECT/BATTERY CONNECTOR
SBE 160
1 ..................... 045239-001-01 ........................ Emergency Disconnect .......................................................................... 1

2 ..................... 805852 .................................... Battery Connector .................................................................................. 1
3 ..................... 050005-012 ............................. Screw ...................................................................................................... 4
050068-002 ............................. Nut .......................................................................................................... 4
4 ..................... 050003-028 ............................. Screw ...................................................................................................... 2
5 ..................... 050008-015 ............................. Nut .......................................................................................................... 4
6 ..................... 050068-002 ............................. Nut .......................................................................................................... 2
805856-001 ............................. Emergency Disconnect Assembly (included 1-3) ................................. 1
LB DIN 43589

3 ..................... 050007-010 ............................. Screw ...................................................................................................... 2
050008-015 ............................. Nut .......................................................................................................... 2
4 ..................... 050003-028 ............................. Screw ...................................................................................................... 4
6 ..................... 050068-002 ............................. Nut .......................................................................................................... 4
only for Australia and New Zealand

3 ..................... 050005-012 ............................. Screw ...................................................................................................... 2
050068-002 ............................. Nut .......................................................................................................... 2
4 ..................... 050003-028 ............................. Screw ...................................................................................................... 2
6 ..................... 050068-002 ............................. Nut .......................................................................................................... 2
7 ..................... 808719 .................................... Plate ....................................................................................................... 1
050003-020 ............................. Screw ...................................................................................................... 4

REV. 1 03/02
43
CHARGER
M1450
44M1.0-0000-00044
CHARGER
1 ..................... 805834 .................................... Charger .................................................................................................. 1

810695 .................................... Charger (Australia & New Zealand) ....................................................... 1
2 ..................... 805734 .................................... Bracket ................................................................................................... 1
3 ..................... 050006-022 ............................. Screw ...................................................................................................... 4
4 ..................... 050008-015 ............................. Nut .......................................................................................................... 4
5 ..................... 050005-062 ............................. Screw ...................................................................................................... 3
804863-003 ............................. Cage Nut ................................................................................................ 3
6 ..................... 050009-013 ............................. Washer ................................................................................................... 1
7 ........................................................................ Instrument (see Section 4.9) ................................................................. 1
8 ..................... 805835-001 ............................. Plug Holder (only for BDI & BBDI Charger) ........................................... 1
810698 .................................... Plug Holder (Australia & New Zealand) ................................................. 1
9 ..................... 050004-012 ............................. Screw ...................................................................................................... 4
10 .................... 050008-001 ............................. Nut .......................................................................................................... 4
11 .................... 805843 .................................... Plug (British Standard) ........................................................................... 1
810696 .................................... Plug & Cable (Australia & New Zealand) ............................................... 1
12 .................... 805876 .................................... Bracket ................................................................................................... 1
13 .................... 050005-059 ............................. Screw ...................................................................................................... 2
050005-062 ............................. Screw ...................................................................................................... 2
14 .................... 050008-015 ............................. Nut .......................................................................................................... 2
805825-002 ............................. Nut .......................................................................................................... 2
15 .................... 805732 .................................... Panel Cable Guide ................................................................................. 1
16 .................... 050025-004 ............................. Screw ...................................................................................................... 2
17 .................... 050073-002 ............................. Washer ................................................................................................... 2
050008-015 ............................. Nut .......................................................................................................... 2
805849 .................................... Charger Assembly (included 1 & 2) ....................................................... 1

810721 .................................... Charger Assembly (Australia & New Zealand/included 1 & 2) ............. 1

REV. 2 02/03
45
INSTRUMENT
M1449

REV. 1 03/02
46M1.0-0000-00046
INSTRUMENT
1 ..................... 805979 .................................... Bracket ................................................................................................... 1

2 ..................... 050073-002 ............................. Spring Nut .............................................................................................. 2
3 ..................... 050025-004 ............................. Screw ...................................................................................................... 2
4 ..................... 050068-002 ............................. Nut .......................................................................................................... 2
5 ..................... 072708 .................................... Key Switch/Key and Nut ......................................................................... 1
107151-001 ............................. Key .......................................................................................................... 1
6 ..................... 802833 .................................... Combi Instrument ................................................................................... 1
106288 .................................... Discharge Meter ..................................................................................... 1
803678-012 ............................. Terminal Tabs ......................................................................................... 2
805862 .................................... Cable (only for BDI and BDI Charger) ................................................... 1
7 ..................... 805771 .................................... Clip ......................................................................................................... 1
8 ..................... 805752 .................................... Fuse Holder ............................................................................................ 2
805751-001 ............................. Fuse 10A ................................................................................................ 1
805751-002 ............................. Fuse 2A (Freezer/Corrosion) ................................................................. 1
Not illustrated
805892 .................................... Thermostat (Freezer/Corrosion) ............................................................ 1

050004-025 ............................. Screw (Freezer/Corrosion) ..................................................................... 2
050008-004 ............................. Nut (Freezer/Corrosion) ......................................................................... 2

REV. 3 02/03
47
HORN
M1447

REV. 2 03/02
48M1.0-0000-00048
HORN
1 ..................... 078708-002 ............................. Horn ........................................................................................................ 1

2 ..................... 050025-008 ............................. Screw ...................................................................................................... 1
3 ..................... 050073-003 ............................. Spring Nut .............................................................................................. 1
4 ..................... 050068-003 ............................. Nut .......................................................................................................... 1

REV. 1 03/02
49
Printed in Germany
50M1.0-0000-00050
SECTION 5
Printed in Germany
51
BRAKE
M1441
52M1.0-0000-00052
BRAKE
0 ..................... 807102 .................................... Brake Assembly (24V) ........................................................................... 1

1 ........................... 805119 ..................................... Nut Adjusting/Pressure Block .......................................................... 1
2 ........................... 805120 ..................................... Repair Kit .......................................................................................... 1
3 ........................... 805121 ..................................... Magnet .............................................................................................. 1
4 ........................... 805122 ..................................... Ring, Retainig ................................................................................... 1
5 ........................... 805123 ..................................... Hub ................................................................................................... 1
6 ........................... 805124 ..................................... Armature Plate ................................................................................. 1
7 ........................... 807105 ..................................... Armature ........................................................................................... 1
8 ........................... 805125 ..................................... Ring, Protection ................................................................................ 1
9 ........................... 807104 ..................................... Friction Plate ..................................................................................... 1
53
Printed in Germany
54M1.0-0000-00054
SECTION 7
Printed in Germany
55
FORK CARRIAGE
Europe, Australia and New Zealand
MP-1720-006

REV. 1 03/02
56M1.0-0000-00056
FORK CARRIAGE
Fork Carriage Assembly Singel Loadwheel (see next page) ................ 1
only for New Zealand
1 ..................... 810407 .................................... Mount,Wheel .......................................................................................... 2

2 ..................... 050003-035 ............................. Screw ...................................................................................................... 4
3 ..................... 050010-023 ............................. Washer ................................................................................................... 4
4 ..................... 80191 ....................................... Shaft ....................................................................................................... 6
5 ..................... 80192 ....................................... Load Wheel ............................................................................................ 6
6 ..................... 060030-049 ............................. Washer ................................................................................................... 6
7 ..................... 060036-006 ............................. Roll Pin ................................................................................................... 6
810406 .................................... Mount,Wheel Assembly (included 1,4-7) ............................................... 2

REV. 2 03/02
57
FORK CARRIAGE
Europe and Australia
Fork Carriage 150Ah / single Loadwheel
Fork Lenght Fork Spread
520 mm 540 mm 670 mm
995 mm 045196-002-04 045196-003-04 045196-004-04
1125 mm 045196-002-05 045196-003-05 045196-004-05
1210 mm 045196-002-06 045196-003-06 045196-004-06
Tab001gb
520 mm 540 mm 670 mm
995 mm 045178-002-01 045178-003-01 045178-004-01
1125 mm 045178-002-02 045178-003-02 045178-004-02
1210 mm 045178-002-03 045178-003-03 045178-004-03
Tab002gb
Fork Carriage 200Ah / single Loadwheel with Battery Rolleers
520 mm 540 mm 670 mm
995 mm 808295-002-01 808295-003-01 808295-004-01
1125 mm 808295-002-02 808295-003-02 808295-004-02
1210 mm 808295-002-03 808295-003-03 808295-004-03
Tab003gb
58M1.0-0000-00058
FORK CARRIAGE
New Zealand
520 mm 540 mm 670 mm
995 mm 045196-102-04 045196-103-04 045196-104-04
1125 mm 045196-102-05 045196-103-05 045196-104-05
1210 mm 045196-102-06 045196-103-06 045196-104-06
Tab004gb
520 mm 540 mm 670 mm
995 mm 045178-102-01 045178-103-01 045178-104-01
1 125 m m 045178-102-02 045178-103-02 045178-104-02
1210 mm 045178-102-03 045178-103-03 045178-104-03
Tab005gb
Fork Carriage 200Ah / single Loadwheel with Battery Rolleers
520 mm 540 mm 670 mm
995 mm 808295-102-01 808295-103-01 808295-104-01
1125 mm 808295-102-02 808295-103-02 808295-104-02
1210 mm 808295-102-03 808295-103-03 808295-104-03
Tab006gb
59
FORK CARRIAGE
M1440
60M1.0-0000-00060
FORK CARRIAGE
Fork Carriage Assembly, Tandem Loadwheel (see next page) ............ 1

REV. 2 03/02
61
FORK CARRIAGE
Fork Carriage 150Ah / tandem Loadwheel
520 mm 540 mm 670 mm
995 mm 805915-002-04 805915-003-04 805915-004-04
1125 mm 805915-002-05 805915-003-05 805915-004-05
1210 mm 805915-002-06 805915-003-06 805915-004-06
Tab007gb
Fork Carriage 200Ah / doppelt Loadwheel
520 mm 540 mm 670 mm
995 mm 805916-002-01 805916-003-01 805916-004-01
1125 mm 805916-002-02 805916-003-02 805916-004-02
1210 mm 805916-002-03 805916-003-03 805916-004-03
Tab008gb
Fork Carriage 200Ah / tandem Loadwheel with Battery Rolleers
520 mm 540 mm 670 mm
995 mm 807822-002-01 807822-003-01 807822-004-01
1125 mm 807822-002-02 807822-003-02 807822-004-02
1210 mm 807822-002-03 807822-003-03 807822-004-03
Tab009gb
62M1.0-0000-00062
63
LIFT STRUCTURE
Loadwheel, tandem
M1438
64M1.0-0000-00064
LIFT STRUCTURE
1 ..................... 050000-015 ............................. Pin Spirol ................................................................................................ 12

2 ..................... 045433 .................................... Shaft ....................................................................................................... 2
3 ..................... 055084-008 ............................. Bushing .................................................................................................. 4
4 ..................... 054011-006 ............................. Grease Nipple ........................................................................................ 16
5 ..................... 805761-002 ............................. Link Upper Assembly (included 3 & 4/RH) ............................................ 1
805761-001 ............................. Link Upper (RH) ................................................................................ 1
6 ..................... 805754-002 ............................. Link Upper Assembly (included 3 & 4/LH) ............................................ 1
805754-001 ............................. Link Upper (LH) ................................................................................ 1
7 ..................... 805773-002-02 ........................ Link Lower Assembly (included 4 & 8/520mm Fork Spread) ................ 1
805773-002-03 ........................ Link Lower Assembly (included 4 & 8/540mm Fork Spread) ................ 1
805773-002-04 ........................ Link Lower Assembly (included 4 & 8/670mm Fork Spread) ................ 1
805773-001-02 ........................ Link Lower (520mm Fork Spread) ................................................... 1
8 ..................... 055084-009 ............................. Bushing .................................................................................................. 20
9 ..................... 807097 .................................... Shaft ....................................................................................................... 2
10 .................... 45224 ....................................... Shaft ....................................................................................................... 4
11 .................... 45469 ....................................... Shaft ....................................................................................................... 4
12 .................... 045292-001 ............................. End Tension Bar ..................................................................................... 2
13 .................... 045482-002-09 ........................ Tension Bar (995mm Fork Lenght-150Ah) ............................................ 2
045482-002-04 ........................ Tension Bar (1125mm Fork Lenght-150Ah) .......................................... 2
045482-002-01 ........................ Tension Bar (995mm Fork Lenght-200Ah) ............................................ 2
045482-002-18 ........................ Tension Bar (995mm Fork Lenght-200Ah/Battery Rollers) ................... 2
045482-002-05 ........................ Tension Bar (1125mm Fork Lenght-200Ah/Battery Rollers) ................. 2
045482-001-30 ........................ Tension Bar (1210mm Fork Lenght-200Ah/Battery Rollers) ................. 2
14 .................... 060021-019 ............................. Nut .......................................................................................................... 2
15 .................... 045292-002 ............................. End Tension Bar ..................................................................................... 2
16 .................... 050000-017 ............................. Pin Spirol ................................................................................................ 4
17 .................... 805819 .................................... Axle ......................................................................................................... 2
18 .................... 808909-001 ............................. Load Roller (Vulkolan/Single Loadwheel) ............................................. 2
19 .................... 804665 .................................... Bushing (Tandem Loadwheel) ............................................................... 4
20 .................... 806510 .................................... Plate Side (Tandem Loadwheel) ............................................................ 4
21 .................... 050009-036 ............................. Spacer (Tandem Loadwheel) ................................................................. 4
22 .................... 050009-023 ............................. Spacer (Tandem Loadwheel) ................................................................. AR
23 .................... 808984-001 ............................. Load Roller (Vulkolan/Tandem Loadwheel) ........................................... 4
24 .................... 806507 .................................... Axle (Tandem Loadwheel) ..................................................................... 4
25 .................... 045303-002 ............................. Raiser Single Assembly (included 4 & 8) .............................................. 2
045303-001 ............................. Raiser Single .................................................................................... 2
045301-002 ............................. Raiser Tandem Assembly (included 4 & 8) .......................................... 2
045301-001 ............................. Raiser Tandem .................................................................................. 2

REV. 3 02/03
65
Printed in Germany
66M1.0-0000-00066
SECTION 8
Printed in Germany
67
LIFT CYLINDER
M1435
68M1.0-0000-00068
LIFT CYLINDER
0 ..................... 805600 .................................... Lift Cylinder Assembly ø60 .................................................................... 2

1 ........................... 805595 ..................................... Cylinder Tube .................................................................................... 2
2 ........................... 804766 ..................................... Guide Ring ........................................................................................ 4
3 ........................... 804760 ..................................... Seal ................................................................................................... 2
4 ........................... 804754 ..................................... Wiper ................................................................................................ 2
5 ........................... 805599 ..................................... Piston Rod ........................................................................................ 2
69
Printed in Germany
70M1.0-0000-00070
SECTION 10
Printed in Germany
71
LABELS AND DECALS
M1445
72M1.0-0000-00072
LABELS AND DECALS
0 ..................... 808917-xxx .............................. Labels & Decals ..................................................................................... 1

1 ........................... 106158-019 ............................. Crown Logo ...................................................................................... 3
2 ........................... 869054-xxx .............................. Decal Operator Warning ................................................................... 1
069256 ..................................... Decal Operator Warning (Australia and New Zealand) ................... 1
3 ........................... 869020-xxx .............................. Decal Battery Warning ..................................................................... 1
869020-006 ............................. Decal Battery Warning (Australia and New Zealand) ...................... 1
4 ........................... 869255-xxx .............................. Name Plate ....................................................................................... 1
069308 ..................................... Name Plate (Australia and New Zealand) ....................................... 1
5 ........................... 869036-xxx .............................. Decal No Riding ............................................................................... 1
869036-006 ............................. Decal No Riding (Australia and New Zealand) ................................ 1
6 ........................... 869012-xxx .............................. Decal Battery, Charger ..................................................................... 1
869012-006 ............................. Decal Battery, Charger (Australia and New Zealand) ..................... 1
xxxxxx-001 ............................... German

xxxxxx-002 ............................... French
xxxxxx-003 ............................... Spanish
xxxxxx-004 ............................... Dutch
xxxxxx-005 ............................... Italian
xxxxxx-006 ............................... English
xxxxxx-009 ............................... Australia and New Zealand

REV. 2 02/03
73
Printed in Germany
74M1.0-0000-00074

CROWN WP2000 Parts Manual

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Parts Manual

CROWN Gabelstapler GmbH & CoKG

Phone +49 (0)89 93 00 2 – 0

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ITD – INTRODUCTION PAGE SERIAL NR. CUT REV.

SECTION 1 – COVERS PAGE SERIAL NR. CUT REV.

SECTION 2 – HYDRAULIC PART PAGE SERIAL NR. CUT REV.

SECTION 3 – DRIVE UNIT PAGE SERIAL NR. CUT REV.

SECTION 4 – ELECTRICAL PAGE SERIAL NR. CUT REV.

SECTION5 – BRAKE SYSTEM PAGE SERIAL NR. CUT REV.

SECTION 7 – MAST-/LIFT STRUCTURE PAGE SERIAL NR. CUT REV.

SECTION 8 – CYLINDER PAGE SERIAL NR. CUT REV.

SECTION10 – MISCELLANEOUS SERVICE INF. PAGE SERIAL NR. CUT REV.

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany M/P-IDX-1720

Important customer information Ordering Spare Parts

Any proposed modification which would

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany M/P-ITD-1720

MP-1.0-1720 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

1 ..................... 813237 .................................... Knuckle Cover ........................................................................................ 1

805796-001 ............................. Cover (included 6-14/without Charger) ................................................. 1

805793-001 ............................. Cover Assembly (2.0t/included 16-24,28-30) ........................................ 1

Always Specify Model & Serial Number

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-1.0-1720

MP-1.0-1720 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

1 ..................... 810457 .................................... Cover ...................................................................................................... 1

Always Specify Model & Serial Number

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-1.0-1720

MP-1.5-1720 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

0 ..................... 805888-001 ............................. Caster Wheel (included 1-13 ) ............................................................... 2

813128 .................................... Wheel (included 4 & 5) .......................................................................... 2

053002-001 ............................. Grease .................................................................................................... AR

Always Specify Model & Serial Number

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-1.5-1720

MP-2.1-1720 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

1 ........................................................................ Lift Cylinder (see Section 8.4) ............................................................... 2

Always Specify Model & Serial Number

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-2.1-1720

MP-2.13-1720 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

053001-003 ............................. Hydraulic Oil ........................................................................................... AR

805158 ..................................... Motor (included 1-12) ....................................................................... 1

* ........................... 805141 ..................................... Included 1-2 ...................................................................................... 1

** .................... N/A ........................................... Not available as spare part ....................................................................

Always Specify Model & Serial Number

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-2.13-1720

MP-3.1-1720 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

0 ..................... 805844-002 ............................. Drive Unit (without 1 & 2) ....................................................................... 1

053002-004 ............................. Transmission Oil ..................................................................................... AR

Always Specify Model & Serial Number

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-3.1-1720

MP-3.2-1720 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

0 ..................... 805839 .................................... Drive Motor ............................................................................................. 1

Always Specify Model & Serial Number

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-3.2-1720

MP-3.3-1720 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

0 ..................... 805711-001 ............................. Knuckel (included 2-8/10-18) ................................................................. 1

Always Specify Model & Serial Number

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-3.3-1720

MP-4.0-1720 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

1* .................... 805757 .................................... Holder ..................................................................................................... 1

808276 .................................... Main Harness ......................................................................................... 1

061002-004 ............................. Clamp ..................................................................................................... 1

Always Specify Model & Serial Number

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany MP-4.0-1720

MP-4.4-1720 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany