IFlow Design Manual (PN 441435 Issue 02 Rev) UL FM

INERGEN 300-BAR SYSTEMS
DESIGN, INSTALLATION AND MAINTENANCE MANUAL
One Stanton Street / Marinette, WI 54143-2542, USA / +1-715-735-7411 / www.ansul.com

Copyright © 2015 Tyco Fire Products LP. / All rights reserved. / Part No. 441435
2
INERGEN Total Flood Fire Suppression FOREWORD
System Manual UL EX4510
(Part No. 441435) 2015-OCT-05 REV. 02
This manual is intended for use with the iFLOW INERGEN Clean
Agent Total Flood Fire Suppression System. These systems
are specifically engineered for total flooding application in
either unoccupied or occupied areas. Planning, installation,
recharge, and maintenance of the system must conform to the
limitations detailed in this manual. Installation and maintenance
shall be performed by an individual holding current ANSUL
INERGEN Certification from an ANSUL INERGEN System
Training Program with training to plan, install, recharge, and
maintain the INERGEN Agent System(s).
Those who plan, install, operate, reset, program, inspect, or
maintain these systems should read this entire manual. Specific
sections will be of particular interest depending upon one’s
responsibilities.
As with all electrical, mechanical, pneumatic equipment, the
system needs periodic care to provide maximum assurance
that it will operate effectively and safely. Inspection frequency
shall be performed consistently, depending on operating and/
or environmental conditions. Maintenance shall be performed
semi-annually, or more frequently, depending on operating and/
or environmental conditions.
The application and use of the iFLOW INERGEN System is
limited to the applications and uses described in this manual. For
other applications, contact your Authorized INERGEN Distributor,
Territory Manager, or Tyco Fire Protection Products – Technical
Services Department, Marinette, Wisconsin 54143-2542, USA.
Part No.: 441435

Date: 2015-Oct-05
Note: The metric and Imperial conversions are rounded as
appropriate to stay within maximum or minimum approved
values.
iFLOW, INERGEN and the product names listed in this material are marks and/or
registered marks. Unauthorized use is strictly prohibited.
INERGEN is a trademark of Tyco Fire Protection.
3
REVISION RECORD INERGEN Total Flood Fire Suppression
UL EX4510 System Manual
REV. 02 2015-OCT-05 (Part No. 441435)
Date Page Revision Date Page Revision
2015-10 - Complete manual has 4-1 * Text changed as

been reformatted and indicated
printed. The following 4-2 Container fixing details
pages listed below revised
should be reviewed 4-7 *
for revised data on
existing components, 4-8,9,10 Placement Indicator
the addition of new Switch install
components, or the 4-11 Burst Disc Graphic
addition/revision of added
technical information. 4-12 Graphic replaced
These revisions are 4-13,14,15 Placement Indicator
noted with a revision Switch install (selector)
indicator( ). 4-17 * Text changed as
Foreword added indicated
warning notice title 4-18 Revised Pneumatic
added Actuator
1-1 * Text changed as 4-22 * Text changed as
indicated indicated
1-2 * 5-1 *
1-3 * 5-2 *
2-1 * 6-1 *
2-3 *
6-2 *
2-5 *
6-3 *
2-6 *
7-2 *
2-9 *
7-3 *
3-1 *
7-5 *
3-2 *
8-9 *
3-3 *
3-7 INERGEN Refurbished
containers added
3-9 * Text changed as
indicated
3-14 Revised Pneumatic
Actuator
3-20 Placement Indicator
Switch added
indicated
3-29 *
3-34 *
3-35 *
3-37 Placement Indicator
Switch added (selector)
indicated
3-41 Pneumatic cone adaptor
and reset tool added
4
INERGEN Total Flood Fire Suppression EXPLANATION OF SAFETY ALERTS
(Part No. 441435) 2015-OCT-05 REV. 02
! DANGER
Indicates a hazardous situation in which a person will experience
serious personal injury or death if the situation is not avoided.
! WARNING
Indicates a hazardous situation in which a person could
experience serious personal injury or death if the situation is
not avoided.
! CAUTION
Indicates a hazardous situation in which a person could
experience minor or moderate personal injury if the situation
is not avoided.
CAUTION
Addresses practices not related to personal injury, such as a
system part malfunctioning, property damage, or system failure.
NOTICE
Addresses general practices or observations
related to system function that are not related
to personal injury.
5
TABLE OF CONTENTS INERGEN Total Flood Fire Suppression
TOC-1 REV. 02 2015-OCT-05 (Part No. 441435)
SECTION PAGES SECTION PAGES

Placement Indicator Switch Assembly
1 - INTRODUCTION 1-1 - 1-4 (Selector Valve) 3-37
About this Manual 1-1 Manifold Burst Disc 3-38
Definitions 1-1 Actuation Piping 3-39
Contacts 1-1 Special Tools 3-41
Introduction 1-1 Nameplate Main 3-42
Approvals and Standards 1-1 Nameplate Reserve 3-43
INERGEN Agent 1-2 Warning Plate - Inside Room 3-44
Manufactured Systems 1-2 Warning Plate - Outside Room 3-45
Health and Safety 1-2
4 - INSTALLATION 4-1 - 4-24
First Aid 1-2
Delivery and handling of equipment 4-1
INERGEN Agent Characteristics 1-3
Container Fixing 4-2
Agent Physical Properties 1-4
Check Valve Installation 4-5
2 - SYSTEM DESIGN 2-1 - 2-16
Discharge Hose Installation 4-5
Planning 2-1
Actuation Installation 4-7
Design 2-3
Pilot container 4-7
3 - SYSTEM COMPONENTS 3-1 - 3-46 Placement Indicator Switch (iFLOW Valve) 4-8
Autopulse control System 3-5 Manual Release Lever 4-11
INERGEN Agent Assembly 3-6 Pressure Switch with Interlock 4-11
INERGEN Refurbished DOT/UN Container Selector Valve
Assembly 3-7 Selector Valve Soleniods and Manual Release 4-12
Container Labels 3-8 Placement Indicator Switch (Selector Valve) 4-13
Pilot Container Label 3-8 Release System for Selector Valves 4-16
iFLOW Container Valve 3-9 Solenoid Valves 4-18
Discharge Nozzles 3-10 Pneumatic Actuator 4-18
Nozzle Deflector Shield 3-13 Actuation Hose 4-19
Pneumatic Actuator 3-14 Electrical Installation 4-20
Manual Actuator 3-15 Pressure Switch 4-20
Discharge Pressure Switch 3-16 Solenoid Valve 4-20
Pressure Trip 3-16 Pressure Gauge (Contacted Type) 4-21
Pressure Gauge Assembly 3-17 iFLOW Manifolds 4-22
AUTOMAN II-C Releasing Device 3-18 Pipe Distribution System 4-23
Pilot Container - Standard 3-19 Discharge Nozzle Installation 4-24
Placement Indicator Switch Assembly
5 - COMMISSIONING 5-1 - 5-8
(iFLOW Valve) 3-20
Pipework Integrity 5-1
Pilot Container Valve 3-21
Discharge Pressure Switch Test 5-1
Pilot Valve Adaptor 3-22
Pneumatic Actuation Line Test for Single
Pilot Line Non Return Valve 3-22
Hazard Area Test 5-1
Actuation Pilot Container Brackets 3-23
Pneumatic Actuation Line Test for Multi
iFLOW Check Valve 3-24
Hazard Area Systems 5-2
iFLOW Discharge Hose 3-26
Pilot Container Soleniod Test 5-2
iFLOW Discharge Hose Connectors 3-27
Room Integrity Testing 5-4
iFLOW Matrix Brackets 3-28
Pressure / Temperature Chart 5-5
Floor Mount Bracket (80 l) 3-29
Acceptance Test Report (Example) 5-7
iFLOW 140 Ltr Container Brackets 3-30
iFLOW Actuation Hose 3-31 6 - SERVICE AND MAINTENANCE 6-1 - 6-4
1/4 in. Bleed Valve 3-32 System Inspection Check List (Example) 6-2
Decompression Screw 3-33
Selector Valve 3-34
Selector Valve Solenoid and Brackets 3-36
6
INERGEN Total Flood Fire Suppression SECTION 1 - INTRODUCTION
(Part No. 441435) 2015-OCT-05 REV. 02 PAGE TOC-2
SECTION PAGES
7 - RESETTING AND RECHARGE 7-1 - 7-6
8 - APPENDIX 8-1 - 8-16

SDS 8-4
Pipe Size Estimation Chart 8-9
Pipe Class Chart 8-9
Maximum Pipe Pressure Chart (Threaded) 8-10
Maximum Pipe Pressure Chart (Welded) 8-11
Example Problem 8-12
7
TABLE OF CONTENTS INERGEN Total Flood Fire Suppression
PAGE TOC-3 REV. 02 2015-OCT-05 (Part No. 441435)
NOTES:
8
(Part No. 441435) 2015-OCT-05 REV. 02 PAGE 1-1
ABOUT THIS MANUAL INTRODUCTION

This manual is a comprehensive guide that contains all the INERGEN is a clean, safe fire suppressing agent for use in
information necessary to design, install and maintain the total flooding automatic suppression systems. The minimum
ANSUL INERGEN iFLOW Fire Suppression System. However INERGEN design concentration for Class A hazards is 34.2%
the manual does not address information relating to fire for UL listed systems and for FM Approved Systems. For Class
detection. B hazards please contact Technical Support for requirements.
Users of this manual shall be competent trained distributors The US Environmental Protection Agency (EPA) accepts use
with a basic knowledge of such systems. The contents are in normally occupied areas where the design concentration
arranged in a logical order describing the various procedures doesn’t exceed 52%. Refer to NFPA 2001, Standard on Clean
in turn; alternatively specific sections can be referred to as Agent Fire Extinguishing Systems and the “Safety” of this
required. Users who are not familiar with the equipment should manual section for additional exposure requirements.
first read the complete manual. The systems described in this manual are “engineered”.
Engineered Systems, may consist of several INERGEN
containers, manifolded together and connected via a pipe
DEFINITIONS network to a number of discharge nozzles.
System In this manual ‘system’ refers to the Systems may be activated mechanically or electrically.
suppression equipment and does not include Mechanical manual actuation is via a manual actuator attached
any detection system which may initiate an to the pilot container valve. Electric actuation is via a solenoid
agent release. electric actuator attached to the pilot container valve. Actuation
can occur automatically via a signal from a detection and alarm
control panel.
Engineered A system requiring individual calculation
and design to determine the flow rates, Users of this manual should find that sufficient information is
nozzle pressure, pipe size area or volume provided to plan, design, purchase components, install, operate
protected by each nozzle, quantity of agent and maintain the system. However, in the event that part of the
and the number and types of nozzles and document is not understood, or if there is any concern as to
their placement in a specific system. the suitability of the protection, do not hesitate to contact one
of our technical service personnel for the matter to be quickly
resolved.
CONTACTS
Should any part of this manual not be understood, or there are
any queries concerning a system, please contact:
Tyco Fire Protection Products
One Stanton Street
Marinette
Wisconsin
54143-2542
Technical Support
1-800-862-6785
9
SECTION 1 - INTRODUCTION INERGEN Total Flood Fire Suppression
PAGE 1-2 REV. 02 2015-OCT-05 (Part No. 441435)
APPROVALS AND STANDARDS minutes before entering or if entry is required sooner, wear an
approved self-contained breathing apparatus.
INERGEN Agent Avoid direct contact of the cold, high pressure discharge and
Approvals include, but are not limited to: avoid direct inhalation of undiluted gas.
• Factory Mutual (FM)
• Underwriters Laboratories Inc. (UL) ! WARNING
• NFPA 2001 Clean Agent Fire Extinguishing Systems Products of combustion can result in a potential hazard to
• US EPA SNAP Rpt. personnel. Unnecessary exposure to personnel to the products
of combustion shall be avoided.
Manufactured Systems
Approvals include, but are not limited to:
• Underwriters Laboratories Inc.
• Factory Mutual (FM)
INERGEN iFLOW Systems are manufactured in strict

accordance with the internationally recognized Quality
Assurance Standard, EN ISO 9000 and approved to ISO
9001. INERGEN iFLOW Fire Suppression System units are
to be designed, installed, inspected, maintained, tested and
recharged by qualified, trained personnel in accordance with
The Standard on Clean Agent Fire Extinguishing Systems,
NFPA 2001, and to be used in accordance with Environmental
Protection Agency (EPA) Significant New Alternatives Program
(SNAP). Where determined to be appropriate by the authority
having jurisdiction, other applicable standards may additionally
be utilized to meet specific system requirements for these
purposes.
HEALTH AND SAFETY

A properly designed and installed suppression system
should not present any significant health or safety problems,
however, there are basic precautions to be taken to avoid
accidents, and aspects of the system operation that should be
understood. End-users often require reassurance regarding the
safety of personnel, and this can only be given if a thorough
understanding of the properties of the agent and its effects
in different situations are known. Best practice should be
observed.
Proper INERGEN iFLOW system design requires that the
design concentrations fall within a design window that limits
the upper and lower requirements of both oxygen and carbon
dioxide. INERGEN agent has acceptable toxicity for use in
occupied spaces when used as specified in the United States
Environmental Protection Agency proposed Significant New
Alternative Policy program rules and NFPA 2001, Standard
on Clean Agent Fire Extinguishing Systems. When design
concentration is in this window, no adverse affects will
take place on the human respiratory system. Any exposure
outside of these limits requires the use of self-contained
breathing apparatus. Because of the decomposed products of
combustion generated during an actual fire and suppression,
it is a good safety rule to ventilate the hazard for at least 15
10
FIRST AID
Refer to the INERGEN Safety Data Sheet in the Appendix.
INERGEN AGENT CHARACTERISTICS

INERGEN is a non-corrosive gas that does not support
combustion nor react with most substances. INERGEN agent
contains only naturally occurring gases which have no impact
on the environment in general. INERGEN agent is a mixture of
three inert gases: 52% nitrogen, 40% argon, and 8% carbon
dioxide (See SDS). INERGEN suppresses fire by lowering
the oxygen content below the level that supports combustion.
When INERGEN agent is discharged into a room, it introduces
the proper mixture of gases that allow a person to breathe
in a reduced oxygen atmosphere. It actually enhances the
body’s ability to accumulate oxygen. The normal atmosphere
in a room contains approximately 21% oxygen and less than
1% carbon dioxide. If the oxygen content is reduced below
15%, most ordinary combustibles will not burn. INERGEN
agent will reduce the oxygen content to approximately 12.5%
while increasing the carbon dioxide content to approximately
3%. The increase in the carbon dioxide content increases
a person’s respiration rate and the body’s ability to absorb
oxygen. Simply stated, the human body is stimulated by
the carbon dioxide to breathe more deeply and rapidly to
compensate for the lower oxygen content of the atmosphere.
11
SECTION 1 - INTRODUCTION INERGEN Total Flood Fire Suppression
AGENT PHYSICAL PROPERTIES
Table 1: Physical Properties
Agent Physical Properties INERGEN
Molecular Weight 34.0

Boiling Point at 760 mm Hg -196 °C
Freezing Point -78.5 °C
Critical temperature N/A
Critical pressure N/A
Specific heat, vapor at constant pressure (1 atm)
.574
and 25 °C
Heat of vaporization at boiling point 220
Relative dielectric strength at 1 atm at 734 mm
1.01
Hg, 25 °C (N2 = 1.0)
Solubility of water in agent at 25°C 0.015%
(Reference: NFPA 2001)
Table 2: Environmental/ Physiological

Environmental INERGEN
Ozone Depletion (ODP) 0
Atmospheric Lifetime (yrs) NIL
Global Warming Potential 0
Physiological Effects
No Observed Adverse Effect Level (NOAEL) 43%

Lowest Observed Adverse Effect Level (LOAEL) 52%
(Reference: NFPA 2001)
12
INERGEN Total Flood Fire Suppression SECTION 2 - SYSTEM DESIGN
PLANNING • Will the hazard area be normally occupied?

Planning for design and installation of an INERGEN iFLOW • Identify openings, or potential openings in the hazard
system should start when the customer is first contacted in enclosure that may cause loss of agent during or after
regards to protecting their hazard with INERGEN. Most of the discharge
information gathered for the design of a system is collected
during the first meeting with the customer. The information • If possible, determine the maximum strength of the weakest
gathered at this point will determine the ease or difficulty of the wall, floor, or ceiling. This information will be used to
rest of the project. One of the key elements for fire protection is calculate venting requirements. If this information is not
to correctly define the hazard and conduct a complete survey available, a conservative number will be used to calculate
to determine if the system will properly protect the hazard. the required free venting area. This conservative number
Coordination with all parties involved in the project will further will probably increase the size of venting required
improve the flow of the overall project.
INERGEN Supply Requirements:
A thorough hazard analysis is required to determine the
protection required. It is important to cover each element • Will the containers be located in a dedicated space? If so,
and accurately record the information. This information will record dimensions of that space
be used to determine the size and location of the INERGEN • Is the operating temperature range within -20 °C to 54 °C
iFLOW system required and also to determine at a later date (-4 °F to 130 °F)?
if any changes were made to the hazard after the system was • Determine if the floor will support the containers and
installed. Information necessary for design of an INERGEN bracketing
iFLOW system is listed in the following paragraphs.
• Will the container bracketing be secured to a wall? If so, is
Initial General Information: the wall strong enough to support it and the containers?
• Are Specifications available? • Will Uprights be required for bracketing?
• Who is the “Authority Having Jurisdiction”? • Will Manifold Supports be required to support the manifold?
• Will the system need to be approved by any other regulatory • Will a reserve supply of agent be required? If so, will it need
or insurance agencies?, other than the”Authority Having to be connected to the manifold?
Jurisdiction” • Will a discharge test be required?
• Will any special requirements apply to the system design or
installation? Actuation and Alarm Requirements:
• Will the system be actuated automatically as well as
Hazard Information: manually?
• Hazard Classification “A, B or C”, explosion proof/ • What type of manual actuation is required?
non-explosion proof, fuel type?
• Will multiple areas be protected by a single system? If so,
• Electrical equipment energized or de-energized upon will the areas be protected separately or simultaneously?
system activation?
• Identify the locations for all Manual Pull Stations
• Secure the general arrangement drawings of the areas to
• If automatic detection is part of the system, provide ceiling
be protected
details
• Record all dimensions for the hazard areas being protected
• What types of alarm devices are required; audible and/or
such as length, width, ceiling height, angles of corners if
visible?
not 90 degrees, and actual volume if available, etc
• Where will the system actuation be annunciated?
• Draw a sketch including plan and elevation views of the
hazard area if drawings are not available • Does the hazard area have an explosive environment?
requiring special provisions for wiring and devices
• Indicate the quantity and locations of all exits from the
hazard on the sketches • What devices need to be shut down or started up? Identify
the number of contacts required
• Record all dimensions for any solid structural objects such
as beams or columns, ducts, etc. which may allow a
reduction of the hazard volume
• Identify anything unique about the hazard that would affect
system design or installation
• Identify the hazards normal, maximum, and minimum
ambient temperatures
13
SECTION 2 - SYSTEM DESIGN INERGEN Total Flood Fire Suppression
Piping and Wiring Information:

• Determine the container location
• Identify preferred distribution piping routes and nozzle
location(s)
• Indicate any obstructions to the piping or wiring runs
• If the system includes Selector Valves, indicate their location
Ventilation and Leakage Concerns:

• Identify any unclosable openings regardless of their size
• Advise the customer of the possible need to seal these
opening to prevent agent loss
• Advise the customer of the possible need to provide pres-
sure venting during discharge
• Determine the route venting will need to take to reach
outside atmosphere
• Will the venting route involve venting through other
enclosures or ducts? If so, provide details about the rooms
or duct routing information
If the venting will be through other enclosures, will they be
protected also? If so, will they be protected separately or
simultaneously?
• Will dampers be required for Inlet or Exhaust ducts? If so,
how will they be operated, electrically or pneumatically?
14
DESIGN TEE SPLIT DIAGRAM

After completing the hazard analysis in the Planning section,
complete the steps beginning on page 2-4 to develop a design
and bill of materials. Please take note of the following system
limitations prior to beginning your design.
50%:2.4% 50%:97.6%
SYSTEM LIMITATIONS
• The discharge time to achieve 95% of the minimum
design concentration for the protected space shall be no
more than 120 seconds or as otherwise required by the
Authority Having Jurisdiction (AHJ)
• 1/4 in. and 3/8 in. pipe is allowed in Schedule 40 only
• Min/Max flow limitations are shown in Section 8, Appendix
Table 25
IN
(BULL TEE)
• For side tee and bull tee limitations, refer to Fig 2-1
• Other than what is stated previously, there is no orientation
or critical length requirements necessary for tee
arrangements
• Maximum Container volume to pipe volume ratio 56% 50% : 96.6% IN
• Minimum Nozzle Pressure 24.13 bar (350 psi)
• The Maximum pressure difference between nozzles 19.65
bar (285 psi)
• Nozzle Orifice diameter to pipe diameter ratio 6.2% to
50.2% 50% : 3.4%
• Maximum difference time to pressure between first and last Note: On a side/thru tee, the side outlet
nozzle is 9 seconds must always be the smallest of the two
• Operating temperature range (protecting multiple hazards) splits.
15 °C to 27 °C (60 °F to 80 °F)
FIG. 2-1
• Operating temperature range (protecting a single hazard)
-20 °C to 54 °C (-4 °F to 130 °F)
• Hazard temperature : -40 °C to 93 °C (-40 °F to 200 °F)
• The INERGEN Designer Program is the only calculation
method to be used with the engineered INERGEN systems
• The INERGEN Design Program is designed for a 21 °C
(70 °F) operating temperature. Therefore the container
operating temperature must be in the range of + 15.5 °C
to 26.7 °C (+ 60 °F to + 80 °F) for a single unbalanced
system protecting two or more separate hazards. If the
container operating temperature is outside this range,
an insufficient or excessive quantity of agent may be
discharged from one or more discharge nozzles. If
containers cannot be stored within this range, then each
hazard must be protected with its own individual system.
• The calculation method has been designed for specific
types of fittings, pipe and pipe inside diameter. When
these limitations are not maintained, there is a risk that
the system will not supply the required quantity of system
agent.
15
An example is included with each step to help demonstrate the Example:

procedure. The example uses a computer room and subfloor Computer Room
as shown in Fig 2-2. • 6.1 m (20 ft) L x 3.05 m (10 ft) W = 18.65 m2 (200 ft²),
x 3.05 m (10 ft) H = 56.75 m³ (2,000 ft³)
Application Method
Total flooding is the only approved application method for Subfloor
INERGEN iFLOW systems. INERGEN agent is stored and • 6.1 m (20 ft) L x 3.05 m (10 ft) W = 18.65 m2 (200 ft²),
discharged as a gas; it does not create a liquid stream, x 0.3 m (1 ft) H = 5.6 m³ (200 ft³)
therefore, local application of INERGEN agent is not possible
because the flow of gas cannot be accurately predicted once it Step No. 2 – Determine volume of solid, permanent
exits the nozzles. structures, or equipment
3.05 The volume of solid objects in each hazard area that are not
m (1
t) 0 ft) removable can be deducted from the volume of the hazard.
(20 f
6.1m This volume may include column, beams, cut-out room
sections, closets that will always be closed, ducts that pass
0.6
m(
2 ft
completely through the area without any openings, and any
0.75m
) other large, permanently fixed objects that cannot be removed
3.05m
(2.5 ft) (10 ft) from the hazard enclosure.
Calculate the volume of all such objects and add them together
to determine the amount of space to be deducted from the
volume.
0.3m (1 ft)
Complete this step for each enclosure protected by the system

Example:
• Computer Room:
o Columns: 0.75 m (2 ft 6 in.) L x 0.6 m ( 2 ft)
W = 0.45 m2 (5 ft²), x 3.05 m (10 ft) H = 1.37
m³ (50 ft³) x 2 Columns = 2.75 m³ (100 ft³)
FIG. 2-2 • Subfloor:
Total Flooding o Columns: 0.75 m (2 ft 6 in.) L x 0.6 m (2 ft) W
= 0.45m2 (5 ft²) x 0.3 m (1 ft) H = 0.14 m³ (5
The following steps must be followed, in the order they are
ft³) x 2 Columns = 0.28 m³ (10 ft³)
presented, to properly design an INERGEN total flooding
system. A simple design example will be used throughout
the steps to help understand each step. Use the Design
Step No. 3 – Calculate Reduced Volume
Calculations Worksheet on Page 2-13 to 2-14 in this section.
Subtract the volume of solid, permanent objects (Step No. 2)
Step No. 1 – Determine hazard volume(s) from each of the hazard’s volumes (Step No. 1). The result is
considered to be the Reduced Volume for the enclosure.
The first step in the design of an INERGEN iFLOW system is
to calculate the volume of each area to be protected. Multiply Volume – Solid Object Volume = Reduced Volume
the length times the width to determine the area, and then Complete this step for each area protected by the system.
multiply the area times the height to determine the volume of
each hazard area. If any area is an odd shape, the designer Example:
may need to divide it up into regular shapes that will allow • Computer Room:
volume calculations, and then total all of the volumes together o 56.75m³ (2,000 ft³) - 2.75m³ (100 ft³) = 54m³
to determine the actual volume of that area. If the irregular (1,900 ft³)
shape will affect distribution of agent, it may be best to • Subfloor:
calculate sections of the hazard as separate areas and include o 5.6m³ (200 ft³) - 0.28m³ (10 ft³) = 5.32m³
nozzles for each of these areas. (190 ft³)
If the ceiling height exceeds the maximum allowable ceiling
height, multiple levels of nozzles must be designed into the
system. In this case, it is usually beneficial to treat each level
as a separate protected area so that proper agent distribution
is achieved.
Complete this step for each area protected by the system.
16
Step No. 4 – Determine minimum design concentration Step No. 5 – Determine minimum quantity of INERGEN
Minimum Design Concentration is the Minimum Extinguishing agent required
Concentration for the specific fuel plus a safety factor.
Minimum Extinguishing Concentration is the agent This step is used to determine the minimum amount of
concentration required to extinguish a test fire. INERGEN agent required to protect each hazard area. The
The Minimum Design Concentration for various fuels is shown amount of agent in the system must always be at least this
in the following table: much and may be exceeded. Failure to supply at least the
amount of agent indicated in this step may prevent the system
INERGEN Minimum Design Concentrations from suppressing a fire.
Class A Surface Fuels 34. 2% To determine the minimum quantity of INERGEN agent
Class B Heptane Fuels 40. 7% required, determine the lowest anticipated ambient temperature
for the area being protected and determine the design
Class C Fuels 38. 5% concentration required for the material to be suppressed.
(Energized electrical Minimum Ambient Temperature is defined as the lowest
equipment at 480 Volts anticipated temperature in the enclosure during normal
or less) conditions and is usually determined by the environmental
*Contact Technical Services Department for Minimum Design Concentrations for other Class B fuels. conditions or the air handling system. This temperature is used
TABLE 2-1 DESIGN CONCENTRATIONS in the design because it is the “worst case”, meaning that it will
require the highest amount of agent.
Class A, B (contact for types), and C hazards are UL
Using these two variables, the INERGEN agent flooding factor
listed and FM approved for INERGEN iFLOW systems.
can be calculated in either of two ways:
Design Concentrations are determined according to NFPA
2001. First: The formula in NFPA 2001 can be used
INERGEN cup burner value is 31% for commercial grade (SI Units)
Heptane.
Nozzle distribution test concentration = 31.25% 100
= 2.303 ( ) 10( )
Calculations: 100 −
Cup burner or fire test concentration x nozzle
X = INERGEN agent flooding factor
efficiency factor x safety factor
S = 0.65799+ 0.002390 (T)
Nozzle efficiency factor = 31.25/31.0 = 1.008
T = minimum anticipated temperature in the
Safety factor: Class A = 1.2
protected volume (C°)
Class B = 1.3
C = INERGEN concentration, % by volume
Class C = 1.35
Vs = Specific volume at 21.1°C (m³/kg) = 0.708m³/kg.
For Class A (determine by fire test) – 28.24% x 1.008
x 1.2 = 34.2%
For Class B (commercial grade heptanes) – 31.25% x
1.3 = 40.7%
For Class B (other Class B fuels) – cup burner x 1.008
x 1.3 = design concentration
For Class C = 28.24% x 1.35 = 38.2%
For systems with only manual actuation use cup
burner or fire test concentration x 1.008 x 1.3 =
design concentration.
17
(Imperial Units) Step No. 6 – Adjust Quantity of Agent with Altitude

100 Correction Factor
= 2.303 ( ) 10( ) It may be necessary at this point to adjust the required initial
100 − INERGEN agent quantity for altitude effects. An increase in
X = INERGEN agent flooding factor altitude causes a gas to expand and occupy more space,
S = 9.8579 + 0.02143 (T) which will lead to a higher concentration if the agent quantity
T = minimum anticipated temperature in the is not reduced accordingly. A decrease in altitude will cause
protected volume (F°) the opposite effect, increasing the quantity of agent required.
C = INERGEN concentration, % by volume This same effect will apply to increases or decreases in the
Vs = Specific volume at 70°F (cu.ft. /lb.) = 11.358 ambient pressure as could be caused by ventilation systems
cu.ft./lb. designed to maintain a positive or negative pressure within the
enclosure. To apply the proper adjustment, first look at the alti-
NOTE: This calculation includes an allowance for the tude or pressure of the hazard on the “Atmospheric Correction
normal leakage (efflux) from a “tight” enclosure due to agent Factors Chart” shown in Table 2-3 and 2-4 in this section.
expansion. Determine the total INERGEN agent required by multiplying
The second option for calculating the required quantity of the initial INERGEN quantity by the Altitude Correction Factor.
INERGEN agent is to refer to the “Flooding Factor Chart” on If the altitude is between 914 m (3000 ft) below sea level and
Page 22/23 to determine the correct flooding factor to use. To 914 m (3000 ft) above sea level, use of the altitude correction
do this, start by locating the Minimum Ambient Temperature factor is optional. Interpolation of the table may be necessary if
in the left column, follow this line across until you reach the the actual altitude or pressure is not listed.
column for the Minimum Design Concentration needed for Example
the design. The number listed where the temperature line The hazard altitude is 1220 m (4000 ft) Referring to the chart
and concentration column meet is the Flooding Factor to in Table 2-3 and 2-4, the altitude correction factor of 1220 m
be used. NOTE: If the minimum temperature, the minimum (4000 ft) is 0.86.
design concentration, or both are not listed, interpolation will be Computer Room
required. • 22.96 m³ (810.7 ft³) INERGEN Agent x 0.86 =
Next, to determine the quantity of INERGEN agent, multiply the 19.74 m³ (697.2 ft³) Required Agent
Reduced Hazard Volume by the Flooding Factor determined Subfloor
from the table. • 2.3 m³ (81.1 ft³) INERGEN Agent x 0.86 = 1.97 m³
Complete this step for each area protected by the system (69.7 ft³) Required Agent
NOTICE
Step No. 7 – Determine the total system INERGEN
The actual design concentration of INERGEN agent quantity required
agent cannot be less than the concentration Add quantities from all areas to determine the minimum total
selected in Step No. 4 agent quantity required for the entire system.
Example
Example 19.74 m³ (697.2 ft³) + 1.97 m³ (69.7 ft³) = 21.71 m³ (766.9 ft³ )
Minimum Ambient Temperature = 15.5 °C (60 °F) Total Agent Required
Flooding Factor = 0.4267
Computer Room
• 53.8 m³ (1,900 ft³) x 0.4267 = 22.96 m³ (810.7 ft³)
INERGEN Agent Required
Subfloor
• 5.38 m³ (190 ft³) x 0.4267 = 2.23 m³ (81.1 ft³)
INERGEN Agent Required
18
Step No. 8 – Determine number of INERGEN Step No. 10 – Calculate the actual INERGEN agent
containers required supplied per area
To determine the number of containers required, divide the This step is required to split the extra agent evenly between the
quantity of INERGEN agent for the entire system by the areas so that they all achieve the same concentration instead
actual container capacity and then round up to the next whole of over-concentrating some and under-concentrating others.
number. NOTE: The INERGEN iFLOW container size listed The calculation is a simple percentage calculation where
on the Component Sheet is a nominal container size. The the area minimum agent quantity is divided by the system
quantity entered into the calculation should be the Minimum minimum agent quantity to determine the percent required for
Fill Quantity in the Container. Refer to the Table 2-2 for exact the area in question. Once the percentage is determined, it is
quantities. applied to the total supplied agent quantity to determine how
NOTE: When manifolding containers, all containers on the much of the supplied quantity is to be applied to the area in
manifold must be the same size. question.
Nominal Container Size Actual INERGEN quantity The formula for determining the actual INERGEN agent
quantity supplied per area being protected is:
80 L 22.3 m³ (788 cu.ft)
(Minimum quantity of agent required for the area in question
140 L 39.0 m³ (1379 cu.ft) (from Step No. 6) / the total minimum quantity required for all
TABLE 2-2 CONTAINER VOLUME areas (from Step No. 7) x the actual quantity of agent supplied
(from Step No. 9).
Example
21.71 m³(766.9 ft³) Total Agent Required / 22.3 m³(788 ft³) Complete this step for each area protected by the system.
Container Size = 0.97 = 1 container required Example
Computer Room
• (19.74 m³ (697.2 ft³) Required Agent per Area / 21.71
m³ (766.9 ft³) Total Agent Required) x 22.3 m³ (788 cu
Step No. 9 – Calculate the actual quantity of ft) Quantity of Agent Supplied = 20.29 m³ (716.38 ft³ )
INERGEN agent supplied Actual Agent Supplied Per Area
To calculate the Actual Quantity of INERGEN agent supplied, Subfloor
multiply the actual capacity of the INERGEN container chosen • (1.97 m³ (69.7 ft³) Required Agent Per Area / 21.71 m³
by the quantity of containers determined in Step No. 8. The (766.9 ft³) Total Agent Required) x 22.3 m³ (788 cu ft)
result must be higher than the required amount determined in Quantity of Agent Supplied = 2.03 m³ (71.62 ft³)
Step No. 7.
Step No. 11 – Determine actual INERGEN agent
flooding factor
! CAUTION This step is necessary to determine the Concentration that the
If the INERGEN agent supplied quantity is close to the supplied quantity of agent will produce in the protected area
INERGEN agent required quantity and multiple areas are to be as opposed to the Design Concentration. This is required to
protected the designer may wish to add an additional container assure that any of these areas will not be over-concentrated
to allow enough agent for adjusting of nozzle agent quantities to with agent.
achieve proper concentrations in all areas. To determine the actual INERGEN agent flooding factor (this
is necessary to complete Step No. 12), divide the “INERGEN
Agent supplied” for each area (from Step No. 10) by the
Example Altitude Correction Factor (From Step No. 6) and divide the
22.3 m (788 ft³) x 1 = 22.3 m (788 ft³) INERGEN Agent result by the Reduced volume of the hazard area (from Step
Supplied No. 3).
NOTICE
If multiple hazards are simultaneously
protected by a single pipe network, per NPFA
2001 - Tee Design Factor must be applied to
determine the correct quantity
19
STEP NO. 13 – VERIFY THAT THE ACTUAL INERGEN

NOTICE AGENT CONCENTRATION IS WITHIN THE DESIGN
If all areas use the same “Minimum Design CONCENTRATION RANGE OF 34.2% TO 52%
Concentration” in Step No. 4 the Flooding This step is used to verify that the “worst case” design
Factors determined in this step should concentration will not exceed limits for fire suppression on
match for all areas. If this is not the case, a the low end and life safety on the high end. 34.2% INERGEN
calculation mistake has been made. Review concentration relates to 13.8% oxygen concentration and
the previous calculations carefully to correct it 2.7% carbon dioxide concentration in a protected area, this
before proceeding. is the minimum amount of INERGEN agent required for fire
suppression of most fuels. This minimum concentration of
Complete this step for each area protected by the system. INERGEN agent must be met in all cases. Failure to achieve
Example this concentration may prevent suppression of fire! 52%
Computer Room INERGEN concentration relates to 10.0% oxygen concentration
• (20.29 m³ (716.38 ft³) Actual Agent Supplied Per Area and 4.2% carbon dioxide concentration in a protected space.
/ 0.86 Altitude Correction Factor) / 53.8 m³(1,900 ft³ ) This is the maximum amount of INERGEN agent allowed for
Reduced Volume = 0.438 Actual INERGEN Agent normally occupied areas.
Flooding Factor NOTE: Concentration may be between 52% to 62% in normally
• (2.03 m³ (71.62 ft³) Actual Agent Supplied Per Area non-occupied areas if evacuation of these areas can be
/ 0.86 Altitude Correction Factor) / 5.38 m³ (190 ft³ ) accomplished to limit exposure to less than 30 seconds.
Reduced Volume = 0.438 Actual INERGEN Agent
Flooding Factor Refer to NFPA2001, for detailed exposure conditions.
STEP NO. 12 – DETERMINE THE DESIGN Example
CONCENTRATION AT THE MAXIMUM AMBIENT 36.4% < 52%, therefore the system design is acceptable!
TEMPERATURE FOR EACH AREA
This step determines the Design Concentration of INERGEN STEP NO. 14 – DETERMINE THE DESIGN
agent in each protected area using the Reduced Volume and CONCENTRATION AT NORMAL AMBIENT TEMPERATURE
the supplied quantity of agent for the area at the “Maximum Complete the same procedure as done in Step No. 12 using
Ambient Temperature”. It is necessary to assure that we do not the Normal Ambient Temperature instead of the Maximum
over-concentrate the area due to the additional agent actually Ambient Temperature.
supplied to the area and the increased volume of agent caused Complete this step for each area protected by the system.
by increased temperature. Example
Normal Ambient Temperature = 21.11°C (70 °F)
To complete this step, refer to the Flooding Factor Chart in Flooding Factor = 0.438
Tables 2-5 and 2-6. Start by locating the Maximum Ambient Design Concentration for all areas = 35.4%
Temperature in the left column; follow this line across until you
find the Flooding Factor determined in Step No. 11. Follow
that column up to read the design concentration at maximum The discharge time established in this step will assure that
temperature. NOTE: If the maximum temperature, the Flooding the agent concentration reaches 95% of the Minimum Design
Factor, the Design Concentration, or any combination of these Concentration within 60 or 120 seconds as required by
items, are not listed, interpolation will be required. NFPA 2001. Varying the discharge time based on Design
Complete this step for each area being protected by the Concentration at Normal Ambient Temperature allows design
system. of a system with lower flow rates and smaller pipe sizes
Example because the extra agent (the amount over that necessary to
Maximum Ambient Temperature = 26.66 °C (80 °F) reach 95% of Minimum Design Concentration) is discharged
Flooding Factor = 0.438 after 60 or 120 seconds.
Design Concentration = 36% To complete this step, take the Actual Agent Supplied per Area
/ Discharge Time (min) * 2
Example:
Computer Room: 20.29 m³ (716.38 ft³) (Actual Agent Supplied) /
2 (Discharge Time in minutes)
Underwriters Laboratories limits the 95% discharge time of
unbalanced INERGEN systems to 160 seconds while FM limits
the discharge time to 120 seconds.
20
STEP NO. 15 – DETERMINE THE ESTIMATED SYSTEM • Maximum radial distance per nozzle – 10.9 m (35.8 ft)
FLOW RATE The radial distance is defined as the distance from the
This step is required to estimate the downstream pipe sizes, nozzle to the farthest point of the area protected.
and to determine pressure-venting requirements. • Nozzle and/or deflector must be located within 152 mm
(6 in) of the wall of the hazard.
• The index mark on the bottom of the nozzle must point
! CAUTION at the center of the hazard.
The flow rates established in this and the following steps are REQUIREMENTS COMMON TO ALL NOZZLES:
estimated flow rates only. These flow rates are estimated • Maximum nozzle height above floor level for a single
soley for the purpose of estimating device sizes for quotation row of nozzles is 6.1 m (20 ft) For ceiling heights over
purposes. The flow calculation program will calculate actual 6.1 m (20 ft), an additional row of nozzles is required.
system flow rates. • Minimum hazard height is 203 mm (8 in.).
• If nozzle velocity is a concern, the designer may wish
To estimate the system flow rate in cubic feet per minute (cfm) to add additional nozzle to lower the individual nozzle
first multiply the total quantity of actual agent supplied by 0.95 velocity to an acceptable limit.
(95%), and then multiply that number by 2). • If the room is an odd shape, the designer may wish to
(Total agent supplied (from step No. 9) x 0.95) x 2 When utilizing increase the nozzle quantity to provide a more even
a two minute discharge just multiply the total quantity of actual distribution of agent.
agent supplied (from step no. 9 by 0.95 (95%). • For multiple level hazards, the intermediate levels of
Example: For 2 minute discharge: 22.3 m (788 ft) (Actual Agent nozzles must be positioned at the top of the designed
Supplied) X .95 = 21.2 cmm (748.60 cfm) height for each intermediate level.
Example: For 1 minute discharge: 22.3 m (788 ft) (Actual Agent • Nozzles to be mounted within 305 mm (12 in) of the top
Supplied) X .95 = 748.60 X 2 = 42.39 cmm (1497.20 cfm) of the hazard.
Note: The flow rate established during this step is an estimated Computer Room
flow rate only. Actual system performance will most likely vary • 6.1 m (20 ft) Length / 32 = 0.625 = 1 nozzle
from that calculated here. It is the Designers responsibility to • 3.05 m (10 ft) Width / 32 = 0.3125 = 1 nozzle
determine suitability of this estimate. It may be advisable to • 1 nozzle x 1 nozzle = 1 nozzle for the computer room
increase a pipe size if the estimate approaches the maximum
Subfloor
flow rate for a given pipe size.
• 6.1 m (20 ft) Length / 32 = 0.625 = 1 nozzle
• 3.05 m (10 ft) Width / 32 = 0.3125 = 1 nozzle
STEP NO. 16 – DETERMINE THE NOZZLE QUANTITY • 1 nozzle X 1 nozzle = 1 nozzle for the subfloor
Nozzle quantity will be determined by many factors, such
as size and shape of the hazard area, height of the ceiling,
flow rates through the nozzles, available orifice sizes, etc. To
determine the quantity of nozzles required, divide the area
length by 9.75 m (32 ft) and then round up to the next whole
number. Then divide the area width by 9.75 m (32 ft) and
round up to the next whole number. Then multiply the two
answers to determine the total nozzle quantity.
360° NOZZLE REQUIREMENTS:
• Maximum Area Coverage per nozzle – 95.1 m2
(1024 ft2))
• The Maximum Radial Distance per Nozzle - 6.8m
(22.6 ft) is defined as the distance from the nozzle to
the farthest point of the area protected.
• Nozzle should be placed as close to the center of the
hazard as possible. On multiple nozzle systems, the
nozzles should be as equally spaced as possible.
• 180° NOZZLE REQUIREMENTS:

• Maximum Area Coverage per nozzle – 95.1 m2
(1024 ft2))
21
STEP NO. 17 – ESTIMATE AGENT FLOW RATE FOR EACH STEP NO. 19 – DETERMINE THE NOZZLE LOCATIONS
AREA AND LAY OUT THE INTERCONNECTING PIPING
This step estimates the total flow rate into each protected Using a plan view drawing of the protected areas, locate each
space to allow the designer to estimate nozzle sizes for quota- nozzle and the containers. NOTE: Nozzles should be located
tion purposes. Note: This is an estimate only. It is the design- at the top of the hazard area, aimed downward. Connect the
ers responsibility to assess the correctness of this estimate. If nozzles with piping following the piping guidelines listed in the
the flow rate approaches the top end of the allowable flow rate Installation Section. After all of the nozzles are connected,
for a given size pipe, it may be in the Designers best interest to lay out the piping to the containers and lay out the manifold
increase the pipe size. if required. Manifold layout limitations can be found in the
When utilizing a one minute discharge multiply the actual agent Installation Section of the Design Manual, including a manifold
quantity supplied for each area by 0.95 (95%) and then multiply height chart.
that result by 2. When utilizing a two minute discharge multiply When laying out the manifold, remember that a center outlet
the actual agent quantity supplied for each area by 0.95 (95%). manifold will usually allow the use of smaller pipe sizes for
Complete this step for each area protected by the system. the horizontal legs of the manifold where the containers are
Example (for two minute discharge time) connected, especially if these legs are a single size. “H”
• Computer Room shaped manifolds are usually preferable to “end outlet, ““L” or
20.29 m³ (716.38 ft³) Actual Agent Quantity Supplied x “U” shaped manifold.
0.95 = 19.27 cmm (680.56 cfm) When selecting pipe schedules, keep in mind that the manifold
Estimated Flow Rate Per Area pressure should be assumed to be 104 bar (1500 psi)
• Subfloor
If the system is a “Balanced” system, review the pipe layout
2.03 m³ (71.62 ft³) Actual Agent Quantity Supplied x
to assure that all legs of the piping are equal in regards to
0.95 = 1.93 cmm (68 cfm) Estimated Flow Rate Per
flow and fittings and that the maximum length of pipe for the
Area.
longest leg form the manifold to the furthest nozzle is not more
STEP NO. 18 – ESTIMATE THE NOZZLE FLOW RATES than 10% longer than the shortest leg from the manifold to the
If all of the nozzles within the hazard area will have the same closest nozzle.
flow rate, divide the Estimated Flow Rate for the Area (Step
If the system is an “Unbalanced” system, review the piping
No. 17) by the nozzle quantity (Step No. 16).
arrangement for proper tee splits per the limitations listed in
If all of the nozzles within the hazard area will not have the
the Installation Section and revise the piping accordingly if
same flow rate, perform a percentage calculation using the
necessary.If the system includes selector valves, refer to the
volume protected by each nozzle divided by the total volume
for the area and then mulitiply the Flow rate for the Area (Step information later in this section for assistance in laying out the
17) by the volume percent calculated previously to determine piping for Selector Valve manifold.
the flow rate for that nozzle. Complete this procedure for each
nozzle in the system. STEP NO. 20 – COMPLETE AN ISOMETRIC SKETCH OF
If the design includes multiple levels of nozzles, remenber to THE PIPING LAYOUT
include all nozzles on all levels in this step. Create an isometric sketch of the piping for use in putting the
Complete this step for each area protected by the system. information in the INERGEN iFLOW Designer Program. After
Example the sketch has been completed, identify all of the pipe lengths.
• Computer Room
Identify and label all node points, manifold designators, and
19.27 cmm (680.56 cfm) (Estimated Flow Rate Per
nozzle designators. The first point on the manifold is consid-
Area) ÷ 1= 19.27 cmm (680.56 cfm) Nozzle Flow Rate
ered as the inlet to the container valve inside the container.
• Subfloor
The second point is considered as the outlet of the discharge
1.93 cmm (68 cfm) (Estimated Flow Rate Per Area) ÷
hose. This first section of pipe must always be included in any
1 = 1.93 cmm (68 cfm) Nozzle Flow Rate
system; therefore the flow calculation program will include it
automatically.
22
• Piping Node Points – Piping sections are numbered starting IMPORTANT: If estimating pipe size, the discharge nozzle
at the inlet to the valve on the container furthest from the must be the same pipe size as the branch line leading to it.
manifold outlet. Each point where flow increases, direction Example
changes, or flow splits marks the end of a pipe section and Computer Room
the start of a new pipe section. Nodes must be numbered • 19.27 cmm (680.56 cfm) = ¾ in. Nozzle
numerically: 1, 2, 3, etc. Sequential numbering is not • 1.93 cmm (68 cfm) – ¼ in. Nozzle
required, however, it is recommended to prevent confu-
sion. Note: Anytime a tee is added to the piping to take
off pressure to operate a pressure trip or pressure switch, STEP NO 22 – DETERMINE THE OPEN AREA REQUIRED
a node point should be assigned and the fitting should be FOR PRESSURE VENTING DURING DISCHARGE
entered as a coupling to address the friction loss. You must utilize flow calculation software to determine venting
requirements.
• Nozzles – Nozzles are indicated with a number between
301 and 499. Sequential numbering is not required;
however, it is recommended that the designer use some STEP NO. 23 – PERFORM FLOW CALCULATIONS
sort of numbering system to prevent confusion. With the information developed in Steps No. 21 and 22, run the
• Manifold Designator – The manifold designator code is computer program to determine the final pipe sizes, and nozzle
a number between 1 and 299. This code identifies the orifice sizes. The INERGEN iFLOW Designer Program is the
number of container supplying any given section of the only calculation method to be used with ANSUL INERGEN
manifold. Example: A system with 38 containers supply- iFLOW Systems.
ing a section of pipe would, for that point, have a manifold If the system protects more than one area by use of Selector
designator of 38. Another system, having 102 containers Valves, the flow calculation for the worst system from a hydrau-
supplying a section of pipe, would, for that point, have a lic flow standpoint should be calculated first. Once the pipe
manifold designator of 102. sizes for this system are selected, the manifold for all of the
The first section of pipe chosen as a manifold designator must other systems must use the same size pipe. These pipe sizes
start with the designator code of 1. must be entered manually. Pipe sizes starting with the outlet
from the Selector Valve manifold, including the section imme-
diately before the Selector Valve, can be estimated by the flow
STEP NO. 21 – ESTIMATE PIPE SIZE FOR ALL AREAS calculation program.
(OPTIONAL)
To complete this step, start by labeling all nozzle flow rates. STEP NO. 24 – VERIFY ACTUAL SYSTEM PERFORMANCE
Then, working backwards from the nozzles, determine the flow Once a flow calculation has been completed, it is important
rate for each section of pipe. Using the Pipe Size Estimation that the designer review all results to verify system perfor-
Chart in the Appendix on Page 103 , estimate the pipe size for mance. The INERGEN iFLOW Designer program will flag most
each section of pipe and the nozzles. Consider pipe size for errors and prevent a completed flow calculation until they have
each section of pipe and the nozzles. Consider a pipe section been corrected. However, this does not guarantee that the
as short if it is less than 6.1 m (20 ft) in length. Consider a pipe systems performance will match what the designer expects.
section as long if it exceeds 6.1 m (20 ft) in length; remember Careful review is an important step in the design of any Fire
that these are estimates only. The designer may wish to judge Suppression system, which must be completed before final
the merits of selecting a long run if this is necessary. Selection approval of the system.
of a long run will increase the pipe size due to increased fric-
tion loss encountered in long pipe runs.
Flow rates for individual pipes in the manifold can be estimated
by dividing the flow rate for the system (Step No. 15) by the
number of containers in the system. Then multiply the result by
the number of container supplying that section of pipe.
The flow calculation program will estimate pipe sizes
automatically; therefore this step is optional. The designer
may wish to use the pipe size estimation charts to estimate
the nozzle pipe sizes for quotation purposes. Note: This is an
estimate only. It is the designer’s responsibility to assess the
correctness of this estimate. If the flow rate approaches the top
end of the allowable flow rate for a given size, it may be in the
Designers best interest to increase the pipe size.
23
STEP NO. 25 – DETERMINE THE ACTUATION CONTAINER STEP NO. 28 – CREATE INSTALLATION DRAWINGS
REQUIREMENTS The final step in the design of an INERGEN iFLOW system
After all flow calculation has been completed. is completion of installation drawings for submittal to the
appropriate authority and customer. These drawings should
Pilot line limitations: include all details necessary for installation of the system.
The pilot actuation system is limited by the volume of gas in the
pilot container used. The volume of gas determines the number SAMPLE APPLICATIONS
of actuation components and the length of tubing allowed when Refer to the Appendix for examples of some typical applications.
designing a system. By reviewing these examples, it may help answer some
Note: When utilizing selector valves determine your maximum questions concerning the total design process.
equivalent length of actuation line for each hazard. Remember
the pressure will travel through all tubing until a check valve
stops the flow of gas. The maximum equivalent length shall be Equivalent
Correction
used to determine pilot container size. Altitude
Factor
The following calculation is used to determine which size (Metres)
container is required for proper actuation. -1000 1.130
1.18 m(3.88 ft) x (number of containers) + 14 m (46 ft) if 0 1.000
1”-3” selector valve or 32 m (105 ft) for 4” selector valve) + 1000 0.885
total ft of tubing used in actuation= Total 1500 0.830
EXAMPLE 2000 0.785
A system contains 22 containers utilizing 3 - 3 in. selector 2500 0.735
valves and 18.3 m (60 ft) of actuation tubing from the pilot 3000 0.690
container to the first system container. 3500 0.650
Number of Containers x 3.88 25.96 m (85.36 ft) 4000 0.610
4500 0.565
Selector Valve
1” to 3” (use 14 m (46 ft)) 14 m (46 ft) TABLE 2-3 ALTITUDE CORRECTION FACTORS (SI )
4” (use 32 m (105 ft))
Length of tubing 18.3 m (60 ft)
Total 58.26 m (191.36 ft)

Equivalent
Correction
Altitude
Factor
(Feet)
Based on the example and the table below a 3 Litre pilot
-3000 1.11
container or larger could be used.
-2000 1.07
Total equivalent length of actuation line Container
-1000 1.04
required volume required
0 1.00
Less than 67.1 m (220.2 ft) 3L 1000 0.96
Greater than 67.1 m (220.2 ft) and less 2000 0.93
13L
than 111.5 m (366 ft) 3000 0.89
Greater than 111.5 m (366 ft) and less 4000 0.86
50L
than 148.7 m (488 ft) 5000 0.82
No available
6000 0.78
containers for this
Greater than 148.7 m (488 ft) design. Please 7000 0.75
contact customer 8000 0.72
support. 9000 0.69
10000 0.66
STEP NO. 26 – COMPLETE LAYOUT OF THE SYSTEM
At this point, all final details of the system can be finalized.
TABLE 2-4 ALTITUDE CORRECTION FACTORS
STEP NO. 27 – CREATE A BILL OF MATERIALS (IMPERIAL )
Create a list of all materials necessary to install the system.
24
INERGEN DESIGN CALCULATION WORKSHEET
DATE:
QUOTE/JOB NUMBER:
System Manual
CUSTOMER:
(Part No. 441435)
VOLUME CALCULATIONS: AREA 1 AREA 2 AREA 3 AREA 4 AREA 5

Area Name:
Length (ft.):
Width (ft.):
Height (ft.):
Area (sq. ft.):

Volume (cu. ft.):
INERGEN Total Flood Fire Suppression
Volume Reductions:
Structural Reductions (cu. ft.):
Reduced Volume:
(Volume - Structural Reductions)
Movable Object Reductions (cu. ft.):

(If More Than 25% of Reduced Volume)
Total Reduced Volume (cu. ft.):

(Reduced Volume - Movable Object Reductions)
ROOM MINIMUM AMBIENT TEMP.:

DESIGN CONCENTRATION:
FLOODING FACTOR:
(From Table)
INITIAL INERGEN QUANTITY CALC.:

INERGEN Quantity (cu. ft.):
(Total Reduced Volume x Flooding factor) or (Formula from Design Manual)
ALTITUDE CORRECTION:
Height Above or Below Sea Level:
Factor:
(From Design Manual Table)
ACTUAL INERGEN QTY (cu. ft.):

(Initial Inergen Quantity x Altitude Correction Factor)
TOTAL INERGEN QTY (cu. ft.):

(Sum of all Actual INERGEN qty's)
25
UL EX4510
2015-OCT-05 REV. 02 PAGE 2-13
SECTION 2 - SYSTEM DESIGN
PAGE 1
26
TOTAL INERGEN QTY (cu. ft.):
(From Page 1)
CONTAINER
CYLINDER REQUIREMENTS: TOTAL
TOTALCONTAINER CAPACITY:
CYLINDER CAPACITY:
UL EX4510
(Total INERGEN qty. ÷ Cylinder

Container Capacity rounded to next highest whole number) (Container
(Cyl. Qty.
qty.xxContainer Cap.)
Cyl. cap.)
80 Liter Container:
140 Liter Container:
CONTAINER
CYLINDER SIZE SELECTED:
INERGEN AGENT SUPPLIED:
(Cylinder
Container qty. x Cylinder
Container capacity)
ACTUAL INERGEN AGENT PER AREA:

SECTION 2 - SYSTEM DESIGN
((Actual Inergen Qty. ÷ Total Inergen Qty.) x INERGEN Agent Supplied)
ACTUAL INERGEN FLOODING FACTOR:

[(Actual INERGEN Agent per Area ÷ Alt. Correction Factor) ÷ Total Reduced Volume]
PAGE 2-14 REV. 02 2015-OCT-05
CONCENTRATION RANGE CHECK:

(Design Conc. Must be Between 34.2% - 52% For Occupied Spaces)
Room Max. Ambient Temp.:

Design Concentration at Max. Temp:
( Locate Actual INERGEN Conc. at Max. Temp. on Table, or Use Calc. in Design Manual)
G: CONCENTRATION EXCEEDS LIMITS - REVISE DESIGN
DISCHARGE TIME:
Normal Ambient Temperature:
Design Concentration at Ambient Temp.:
( Locate Actual INERGEN Conc. at Amb. Temp. on Table, or Use Calc. in Design Manual)
90%
95% of Agent Discharge Time (Sec.):
(Time From Table in Design Manual)
90%
95% of Agent Discharge Time (Min):
(Discharge Time (Sec.) ÷ 60)
ESTIMATED FLOW RATES:

Estimated System Flow Rate:
[(INERGEN Agent Supplied x .9) ÷ 95%
90% Discharge Time (Min.)]
Nozzle Quantity:
[length ÷ 32 (Rounded to Next Highest Whole Number)
x width ÷ 32 (Rounded to Next Highest Whole Number)]
Estimated Nozzle Flow Rate:

[((Actual Inergen Agent Per Area x .9) ÷ 90%
95% Discharge Time (min.)) ÷ Nozzle Quantity)
Estimated Nozzle Pipe Size:

Pipe Length Factor (S = Short, L = Long): S S S S S
Pipe Size:
(Refer to Pipe Sizing Chart)
Allowable Enclosure Strength (PSI):

Estimated Peak Flow Rate:
Venting (sq. in.):
Total Vent (sq. inches)

(Part No. 441435)
System Manual
INERGEN Total Flood Fire Suppression
PAGE 2
Design
Temp. Specific
(t) of Volume 34% 34.2% 36% 38% 38.5% 40% 40.7% 42% 44% 46% 48% 50% 52% 54% 56% 58% 60% 62%
Hazard (s)
Area (°C)
-40 0.562 0.5233 0.5271 0.5621 0.6021 0.6123 0.6434 0.6581 0.6861 0.7303 0.7761 0.8236 0.8730 0.9244 0.9780 1.0340 1.0926 1.1540 1.2186
-35 0.574 0.5124 0.5162 0.5504 0.5895 0.5995 0.6300 0.6445 0.6718 0.7151 0.7599 0.8065 0.8548 0.9052 0.9577 1.0125 1.0698 1.1300 1.1933
-30 0.586 0.5020 0.5057 0.5392 0.5775 0.5873 0.6171 0.6313 0.6581 0.7005 0.7444 0.7900 0.8374 0.8867 0.9381 0.9918 1.0480 1.1070 1.1690
-25 0.598 0.4920 0.4956 0.5284 0.5660 0.5756 0.6048 0.6187 0.6449 0.6865 0.7296 0.7742 0.8207 0.8690 0.9194 0.9720 1.0271 1.0849 1.1456
-20 0.610 0.4823 0.4859 0.5180 0.5549 0.5643 0.5930 0.6066 0.6323 0.6731 0.7153 0.7591 0.8046 0.8520 0.9014 0.9530 1.0070 1.0636 1.1232
-15 0.622 0.4731 0.4765 0.5081 0.5442 0.5535 0.5816 0.5949 0.6202 0.6601 0.7015 0.7445 0.7891 0.8356 0.8841 0.9347 0.9877 1.0432 1.1016
-10 0.634 0.4641 0.4675 0.4985 0.5340 0.5430 0.5706 0.5837 0.6085 0.6477 0.6883 0.7305 0.7743 0.8199 0.8674 0.9171 0.9690 1.0235 1.0808
-5 0.646 0.4556 0.4589 0.4893 0.5241 0.5330 0.5601 0.5729 0.5972 0.6357 0.6756 0.7170 0.7600 0.8047 0.8514 0.9001 0.9511 1.0046 1.0608
0 0.658 0.4473 0.4506 0.4804 0.5146 0.5233 0.5499 0.5625 0.5864 0.6242 0.6633 0.7039 0.7462 0.7901 0.8359 0.8838 0.9338 0.9864 1.0416
5 0.670 0.4393 0.4425 0.4718 0.5054 0.5140 0.5401 0.5525 0.5759 0.6130 0.6515 0.6914 0.7328 0.7760 0.8210 0.8680 0.9172 0.9688 1.0230
10 0.682 0.4316 0.4348 0.4636 0.4966 0.5050 0.5306 0.5428 0.5658 0.6023 0.6401 0.6793 0.7200 0.7624 0.8066 0.8528 0.9011 0.9518 1.0051
15 0.694 0.4242 0.4273 0.4556 0.4880 0.4963 0.5215 0.5335 0.5561 0.5919 0.6290 0.6676 0.7076 0.7493 0.7927 0.8381 0.8856 0.9354 0.9878
20 0.706 0.4170 0.4200 0.4479 0.4797 0.4879 0.5126 0.5244 0.5467 0.5819 0.6184 0.6563 0.6956 0.7366 0.7793 0.8239 0.8706 0.9196 0.9710
25 0.718 0.4101 0.4130 0.4404 0.4718 0.4797 0.5041 0.5157 0.5376 0.5722 0.6081 0.6453 0.6840 0.7243 0.7663 0.8102 0.8561 0.9042 0.9549
30 0.730 0.4033 0.4063 0.4332 0.4640 0.4719 0.4959 0.5072 0.5288 0.5628 0.5981 0.6348 0.6728 0.7125 0.7538 0.7969 0.8421 0.8894 0.9392
35 0.742 0.3968 0.3997 0.4262 0.4566 0.4643 0.4879 0.4991 0.5202 0.5538 0.5885 0.6245 0.6620 0.7010 0.7416 0.7841 0.8285 0.8751 0.9241
40 0.754 0.3905 0.3934 0.4195 0.4493 0.4569 0.4801 0.4912 0.5120 0.5450 0.5792 0.6146 0.6515 0.6899 0.7299 0.7716 0.8154 0.8612 0.9094
45 0.766 0.3845 0.3873 0.4129 0.4423 0.4498 0.4726 0.4835 0.5040 0.5365 0.5701 0.6050 0.6413 0.6791 0.7185 0.7596 0.8026 0.8478 0.8952
50 0.777 0.3785 0.3813 0.4066 0.4355 0.4429 0.4654 0.4761 0.4963 0.5282 0.5614 0.5957 0.6315 0.6687 0.7074 0.7479 0.7903 0.8348 0.8815
55 0.789 0.3728 0.3755 0.4004 0.4289 0.4362 0.4583 0.4689 0.4887 0.5202 0.5529 0.5867 0.6219 0.6585 0.6967 0.7366 0.7783 0.8221 0.8681
60 0.801 0.3673 0.3699 0.3945 0.4225 0.4297 0.4515 0.4619 0.4815 0.5125 0.5446 0.5780 0.6126 0.6487 0.6863 0.7256 0.7667 0.8099 0.8552
65 0.813 0.3619 0.3645 0.3887 0.4163 0.4234 0.4449 0.4551 0.4744 0.5049 0.5366 0.5695 0.6036 0.6392 0.6763 0.7150 0.7555 0.7980 0.8426
70 0.825 0.3566 0.3592 0.3830 0.4103 0.4172 0.4384 0.4485 0.4675 0.4976 0.5288 0.5612 0.5949 0.6299 0.6665 0.7046 0.7445 0.7864 0.8304
75 0.837 0.3515 0.3541 0.3776 0.4044 0.4113 0.4322 0.4421 0.4608 0.4905 0.5213 0.5532 0.5864 0.6209 0.6569 0.6946 0.7339 0.7752 0.8186
80 0.849 0.3466 0.3491 0.3722 0.3987 0.4055 0.4261 0.4359 0.4544 0.4836 0.5140 0.5454 0.5782 0.6122 0.6477 0.6848 0.7236 0.7643 0.8071
85 0.861 0.3418 0.3443 0.3671 0.3932 0.3999 0.4202 0.4298 0.4481 0.4769 0.5068 0.5379 0.5701 0.6037 0.6387 0.6753 0.7135 0.7537 0.7959
90 0.873 0.3371 0.3396 0.3621 0.3878 0.3944 0.4144 0.4239 0.4419 0.4704 0.4999 0.5305 0.5623 0.5954 0.6300 0.6660 0.7038 0.7434 0.7850
95 0.885 0.3325 0.3350 0.3572 0.3826 0.3891 0.4088 0.4182 0.4360 0.4640 0.4931 0.5233 0.5547 0.5874 0.6215 0.6570 0.6943 0.7333 0.7744
100 0.897 0.3281 0.3305 0.3524 0.3775 0.3839 0.4034 0.4126 0.4301 0.4579 0.4866 0.5164 0.5473 0.5796 0.6132 0.6483 0.6850 0.7235 0.7641
TABLE 2-5 INERGEN TOTAL FLOODING QUANTITY

(SI )
27
Design
Temp.
Specific
(t) of 34% 34.2% 36% 38% 38.5% 40% 40.7% 42% 44% 46% 48% 50% 52% 54% 56% 58% 60% 62%
Volume (s)
Hazard
Area (°F)
-40 9.001 0.5244 0.5283 0.5633 0.6033 0.6136 0.6447 0.6595 0.6875 0.7318 0.7777 0.8253 0.8748 0.9264 0.9801 1.0362 1.0949 1.1565 1.2212
-35 9.108 0.5183 0.5220 0.5566 0.5962 0.6063 0.6371 0.6518 0.6794 0.7232 0.7686 0.8156 0.8645 0.9155 0.9685 1.0240 1.0820 1.1429 1.2068
-30 9.215 0.5122 0.5160 0.5502 0.5893 0.5993 0.6297 0.6442 0.6715 0.7148 0.7596 0.8061 0.8545 0.9048 0.9573 1.0121 1.0694 1.1296 1.1928
-25 9.322 0.5064 0.5100 0.5438 0.5825 0.5924 0.6225 0.6368 0.6638 0.7066 0.7509 0.7969 0.8447 0.8944 0.9463 1.0005 1.0571 1.1166 1.1791
-20 9.429 0.5006 0.5043 0.5377 0.5759 0.5857 0.6154 0.6296 0.6563 0.6985 0.7424 0.7878 0.8351 0.8843 0.9355 0.9891 1.0451 1.1039 1.1657
-15 9.536 0.4950 0.4986 0.5316 0.5694 0.5791 0.6085 0.6225 0.6489 0.6907 0.7340 0.7790 0.8257 0.8743 0.9250 0.9780 1.0334 1.0915 1.1526
-10 9.644 0.4895 0.4930 0.5257 0.5631 0.5727 0.6017 0.6156 0.6417 0.6830 0.7259 0.7703 0.8165 0.8646 0.9147 0.9671 1.0219 1.0794 1.1398
-5 9.751 0.4841 0.4876 0.5199 0.5569 0.5664 0.5951 0.6088 0.6346 0.6755 0.7179 0.7619 0.8075 0.8551 0.9047 0.9565 1.0107 1.0675 1.1273
0 9.858 0.4788 0.4823 0.5143 0.5509 0.5602 0.5887 0.6022 0.6277 0.6682 0.7101 0.7536 0.7988 0.8458 0.8949 0.9461 0.9997 1.0559 1.1150
5 9.965 0.4737 0.4771 0.5088 0.5450 0.5542 0.5823 0.5957 0.6210 0.6610 0.7024 0.7455 0.7902 0.8367 0.8852 0.9359 0.9889 1.0446 1.1030
10 10.072 0.4686 0.4721 0.5034 0.5392 0.5483 0.5761 0.5894 0.6144 0.6540 0.6950 0.7375 0.7818 0.8278 0.8758 0.9260 0.9784 1.0334 1.0913
15 10.179 0.4637 0.4671 0.4981 0.5335 0.5425 0.5701 0.5832 0.6079 0.6471 0.6877 0.7298 0.7735 0.8191 0.8666 0.9162 0.9681 1.0226 1.0798
20 10.287 0.4589 0.4622 0.4929 0.5279 0.5369 0.5641 0.5771 0.6016 0.6403 0.6805 0.7222 0.7655 0.8106 0.8576 0.9067 0.9580 1.0119 1.0686
25 10.394 0.4541 0.4575 0.4878 0.5225 0.5313 0.5583 0.5711 0.5954 0.6337 0.6735 0.7147 0.7576 0.8022 0.8487 0.8973 0.9482 1.0015 1.0575
30 10.501 0.4495 0.4528 0.4828 0.5172 0.5259 0.5526 0.5653 0.5893 0.6273 0.6666 0.7074 0.7499 0.7940 0.8401 0.8882 0.9385 0.9913 1.0468
35 10.608 0.4450 0.4482 0.4779 0.5119 0.5206 0.5470 0.5596 0.5833 0.6209 0.6599 0.7003 0.7423 0.7860 0.8316 0.8792 0.9290 0.9813 1.0362
40 10.715 0.4405 0.4437 0.4731 0.5068 0.5154 0.5416 0.5540 0.5775 0.6147 0.6533 0.6933 0.7349 0.7781 0.8233 0.8704 0.9197 0.9714 1.0258
45 10.822 0.4362 0.4393 0.4685 0.5018 0.5103 0.5362 0.5485 0.5718 0.6086 0.6468 0.6864 0.7276 0.7704 0.8151 0.8618 0.9106 0.9618 1.0157
50 10.929 0.4319 0.4350 0.4639 0.4969 0.5053 0.5310 0.5432 0.5662 0.6027 0.6405 0.6797 0.7205 0.7629 0.8071 0.8533 0.9017 0.9524 1.0057
55 11.037 0.4277 0.4308 0.4594 0.4920 0.5004 0.5258 0.5379 0.5607 0.5968 0.6342 0.6731 0.7135 0.7555 0.7993 0.8450 0.8929 0.9431 0.9959
60 11.144 0.4236 0.4267 0.4550 0.4873 0.4956 0.5207 0.5327 0.5553 0.5911 0.6281 0.6666 0.7066 0.7482 0.7916 0.8369 0.8843 0.9341 0.9864
65 11.251 0.4195 0.4226 0.4506 0.4827 0.4909 0.5158 0.5276 0.5500 0.5854 0.6222 0.6603 0.6999 0.7411 0.7841 0.8289 0.8759 0.9252 0.9770
70 11.358 0.4156 0.4186 0.4464 0.4781 0.4862 0.5109 0.5227 0.5448 0.5799 0.6163 0.6540 0.6933 0.7341 0.7767 0.8211 0.8677 0.9165 0.9678
75 11.465 0.4117 0.4147 0.4422 0.4737 0.4817 0.5061 0.5178 0.5397 0.5745 0.6105 0.6479 0.6868 0.7272 0.7694 0.8135 0.8595 0.9079 0.9587
80 11.572 0.4079 0.4109 0.4381 0.4693 0.4772 0.5015 0.5130 0.5347 0.5692 0.6049 0.6419 0.6804 0.7205 0.7623 0.8059 0.8516 0.8995 0.9498
85 11.679 0.4042 0.4071 0.4341 0.4650 0.4728 0.4969 0.5083 0.5298 0.5640 0.5993 0.6360 0.6742 0.7139 0.7553 0.7985 0.8438 0.8912 0.9411
90 11.787 0.4005 0.4034 0.4301 0.4607 0.4685 0.4923 0.5036 0.5250 0.5588 0.5939 0.6303 0.6681 0.7074 0.7484 0.7913 0.8361 0.8831 0.9326
95 11.894 0.3969 0.3998 0.4263 0.4566 0.4643 0.4879 0.4991 0.5203 0.5538 0.5885 0.6246 0.6620 0.7010 0.7417 0.7841 0.8286 0.8752 0.9242
100 12.001 0.3933 0.3962 0.4225 0.4525 0.4602 0.4835 0.4947 0.5156 0.5489 0.5833 0.6190 0.6561 0.6948 0.7351 0.7771 0.8212 0.8674 0.9159
105 12.108 0.3898 0.3927 0.4187 0.4485 0.4561 0.4793 0.4903 0.5111 0.5440 0.5781 0.6135 0.6503 0.6886 0.7286 0.7703 0.8139 0.8597 0.9078
110 12.215 0.3864 0.3892 0.4150 0.4446 0.4521 0.4751 0.4860 0.5066 0.5392 0.5730 0.6081 0.6446 0.6826 0.7222 0.7635 0.8068 0.8521 0.8998
115 12.322 0.3831 0.3859 0.4114 0.4407 0.4482 0.4709 0.4818 0.5022 0.5345 0.5681 0.6029 0.6390 0.6767 0.7159 0.7569 0.7998 0.8447 0.8920
120 12.430 0.3798 0.3825 0.4079 0.4369 0.4443 0.4669 0.4776 0.4979 0.5299 0.5632 0.5977 0.6335 0.6708 0.7097 0.7503 0.7929 0.8375 0.8843
125 12.537 0.3765 0.3793 0.4044 0.4332 0.4405 0.4629 0.4735 0.4936 0.5254 0.5584 0.5926 0.6281 0.6651 0.7036 0.7439 0.7861 0.8303 0.8768
130 12.644 0.3733 0.3761 0.4010 0.4295 0.4368 0.4590 0.4695 0.4894 0.5209 0.5536 0.5875 0.6228 0.6594 0.6977 0.7376 0.7794 0.8233 0.8693
135 12.751 0.3702 0.3729 0.3976 0.4259 0.4331 0.4551 0.4656 0.4853 0.5166 0.5490 0.5826 0.6175 0.6539 0.6918 0.7314 0.7729 0.8163 0.8620
140 12.858 0.3671 0.3698 0.3943 0.4223 0.4295 0.4513 0.4617 0.4813 0.5123 0.5444 0.5777 0.6124 0.6485 0.6861 0.7253 0.7664 0.8095 0.8549
145 12.965 0.3641 0.3667 0.3910 0.4189 0.4259 0.4476 0.4579 0.4773 0.5080 0.5399 0.5730 0.6073 0.6431 0.6804 0.7193 0.7601 0.8028 0.8478
150 13.072 0.3611 0.3637 0.3878 0.4154 0.4225 0.4439 0.4541 0.4734 0.5039 0.5355 0.5683 0.6024 0.6378 0.6748 0.7134 0.7539 0.7963 0.8408
155 13.180 0.3582 0.3608 0.3847 0.4120 0.4190 0.4403 0.4504 0.4695 0.4998 0.5311 0.5636 0.5975 0.6326 0.6693 0.7076 0.7477 0.7898 0.8340
160 13.287 0.3553 0.3579 0.3816 0.4087 0.4156 0.4368 0.4468 0.4657 0.4957 0.5268 0.5591 0.5926 0.6275 0.6639 0.7019 0.7417 0.7834 0.8273
165 13.394 0.3524 0.3550 0.3785 0.4054 0.4123 0.4333 0.4432 0.4620 0.4918 0.5226 0.5546 0.5879 0.6225 0.6586 0.6963 0.7358 0.7772 0.8207
170 13.501 0.3496 0.3522 0.3755 0.4022 0.4090 0.4298 0.4397 0.4583 0.4879 0.5185 0.5502 0.5832 0.6176 0.6534 0.6908 0.7299 0.7710 0.8141
175 13.608 0.3469 0.3494 0.3726 0.3991 0.4058 0.4264 0.4362 0.4547 0.4840 0.5144 0.5459 0.5786 0.6127 0.6482 0.6854 0.7242 0.7649 0.8077
180 13.715 0.3442 0.3467 0.3696 0.3959 0.4027 0.4231 0.4328 0.4512 0.4802 0.5104 0.5416 0.5741 0.6079 0.6432 0.6800 0.7185 0.7589 0.8014
185 13.822 0.3415 0.3440 0.3668 0.3929 0.3995 0.4198 0.4295 0.4477 0.4765 0.5064 0.5374 0.5697 0.6032 0.6382 0.6747 0.7130 0.7531 0.7952
190 13.930 0.3389 0.3413 0.3640 0.3899 0.3965 0.4166 0.4262 0.4442 0.4729 0.5025 0.5333 0.5653 0.5986 0.6333 0.6695 0.7075 0.7473 0.7891
195 14.037 0.3363 0.3387 0.3612 0.3869 0.3934 0.4134 0.4229 0.4409 0.4693 0.4987 0.5292 0.5610 0.5940 0.6285 0.6644 0.7021 0.7416 0.7831
200 14.144 0.3337 0.3362 0.3584 0.3839 0.3905 0.4103 0.4197 0.4375 0.4657 0.4949 0.5252 0.5567 0.5895 0.6237 0.6594 0.6968 0.7359 0.7771
TABLE 2-6 INERGEN TOTAL FLOODING QUANTITY (IMPERIAL)
28
INERGEN Total Flood Fire Suppression SECTION 3 - SYSTEM COMPONENTS
Table 3-1 EQUIPMENT DESCRIPTION AND PART NUMBER

EQUIPMENT DESCRIPTION PART No.
80 litre (788 ft³) container assembly - 300 bar (with contacted pressure gauge) DOT/UN 441380
80 litre (788 ft³) reconditioned container assembly - 300 bar (with contacted pressure 443062
gauge) DOT/UN
80 litre (788 ft³) container assembly - 300 bar (with standard pressure gauge) DOT/UN 441373
80 litre (788 ft³) reconditioned container assembly - 300 bar (with standard pressure 443068
gauge) DOT/UN
80 litre (788 ft³) container assembly - 300 bar (with contacted pressure gauge) ISO/TPED ) 441419
80 litre (788 ft³) container assembly - 300 bar (with contacted pressure gauge) ISO/TPED 441417
140 litre container assembly - 300 bar (with contacted pressure gauge) ISO/TPED 441428
140 litre container assembly - 300 bar (with standard pressure gauge) ISO/TPED 441427
Container Label (INERGEN) 441409
Pilot container label 441399
300 bar iFLOW container valve (With standard pressure gauge) 441378
300 bar iFLOW container valve (with pressure monitoring gauge) 441383
1/4 in. 360° discharge nozzle 417908
1 in. 360° discharge nozzle 417364
1-1/4 in. 360° discharge nozzle 417365
2 ½ in. 360° discharge nozzle 426156
2 ½ in. 180° discharge nozzle 426145
Nozzle Deflector Shield 1/2 in. 417708
Nozzle Deflector Shield 3/4 in. 417711
Nozzle Deflector Shield 1 in. 417714
Nozzle Deflector Shield 1-1/4 in. 417717
Nozzle Deflector Shield 1-1/2 in. 417720
Pneumatic actuator 30118APB
Manual actuator 31009401
Discharge Pressure Switch 437900
Pressure Trip 5156
Pressure gauge assembly - standard (300 bar) 441379
Pressure gauge assembly- contacted (300 bar) 441384
3 litre Pilot container - standard (TPED) 441403
3.4 litre Pilot container - standard (DOT) 441385
13.4 litre Pilot container - standard (DOT) 441390
50 litre Pilot container - standard (DOT) 441395
Container valve placement indicator kit 441872
29
SECTION 3 - SYSTEM COMPONENTS INERGEN Total Flood Fire Suppression

Polymeric Matrix bracket assembly 441401
Automan IIC - 24 VDC 017728
Automan IIC - 24 VDC - Explosion Proof 031492
Automan IIC - 120 VAC - Explosion Proof 032525
LT-30-R Nitrogen Cartridge 005373
Pilot container solenoid valve 21006401
Pilot container valve 21114008
iFLOW check valve 441400
Blind Cap ¾ in. 30390160
Dowty Seal ¾ in. 95108010
Male Coupling 30600205
iFLOW discharge hose - 350 mm long ¾ in. (80 litre) 91116026
iFLOW discharge hose Connector 441410
Wall mount bracket (3 containers) 30601012
Wall mount bracket (2 containers) 30601011
Support screw 36116291
Set of bolts 36116292
iFLOW bracket 36116293
Single row manifold bracket 30680006
Manifold support single/double row 30640006
iFLOW Matrix Hardware Kit (Wall Mount) 30601018
iFLOW Matrix Hardware Kit (Bracket to Bracket) 30601019
Floor mount bracket (80 ltr option 2) 45122 to 79642
Floor mount container brackets 73257 to 423027
iFLOW 140 litre container bracket single row bracket (2 containers) 30602100
iFLOW 140 litre container bracket single row bracket (3 containers) 30603100
iFLOW Modular Bracket 30621010
iFLOW actuation hose - 580 mm long ¼ in. 30506014
iFLOW actuation hose - 700 mm long ¼ in. 30522001
Actuation Burst Disc, 300 bar, 14 mm dia., orange 20938000
1/4 in. bleed valve 20007047
Pilot Valve Adaptor 35116381
Pilot Line Non Return Valve 20006020
Decompression screw 30027301
Pilot container (3L DOT) or (12L TPED) bracket 30621310
Pilot container (3L TPED) bracket 30620310
Pilot container (13L DOT) bracket 441408
Pilot container (50L DOT or TPED) bracket 30625010
Male coupling 30840003
Manifold Burst Disc Assembly (NPT) 441372
Manifold Burst Disc Assembly (BSPP) 441402
1/4 in. BSPP (M) x 6mm compression tube coupling 30880007
1/4 in. BSPP (M) x 1/4 in. compression tube coupling 30888026
6mm tube compression tee 30880015
1/4 in. O.D. tube compression tee 441430
1/4 in. NPT Male x 1/4 in. BSPP Female adaptor 441432
1/4 in. DowtySeal (Metal Buna Seal) 31199816
1/4 in. BSPP Plug H2000022
30

1/4 in BSPP Hose Coupling 30880059
Goose neck wrench 35017401
Pneumatic cone adaptor 441564
Pneumatic cone adaptor, (pack of five) 441565
Pneumatic cone reset tool 441566
Valve Opening Tool (300 bar valve) 37114008
Valve Opening Tool (128-97 valve 441533
Nameplate- Main 41942
Nameplate - Reserve 41943
Warning Plate - Inside room with Alarm 416265
Warning Plate - Outside room without Alarm 416266
Warning Plate - Inside room with Alarm (Spanish Version) 441461
Warning Plate - Outside room without alarm (Spanish Version) 441462
Selector valve solenoid actuator shipping assembly w/6mm tube fittings 441498
Selector valve solenoid actuator shipping assembly w/1/4 in. tube fittings 441449
Selector valve placement indicator kit 441893
Selector valve ¾ in. shp. ass'y (USA actuator) 441415
Selector valve 1 in. shp. ass'y (USA actuator) 441416
Selector valve 1¼ in. shp. ass'y (USA actuator) 441440
Selector valve 1½ in. shp. ass'y (USA actuator) 441441
Selector valve 2½ in. shp. ass'y (USA actuator) 441443
Selector valve ¾ in. shp. ass'y w/solenoid (metric) 441499
Selector valve 1 in. shp. ass'y w/solenoid (metric) 441507
Selector valve 1¼ in. shp. ass'y w/solenoid (metric) 441501
Selector valve 1½ in. shp. ass'y w/solenoid (metric) 441509
Selector valve 2½ in. shp. ass'y w/solenoid (metric) 441511
Selector valve solenoid mounting bracket (3 solenoids) 30650013
Selector Valve Microswitch 30116011
Selector Valve Manual Reset Lever 20010013
Pressure Test Gauge 441434
31
TYPICAL IFLOW (80 LITRE) DOUBLE ROW INSTALLATION

(UP TO 6 CONTAINERS, NO MANIFOLD)
Fig. 3-1 iFLOW Two Row Standard Container Bank Arrangement (no manifold)
32
AUTOPULSE Control System
The AUTOPULSE Control System provides a range of features

and benefits, ranging from simple detection through counting
circuits.
Several models of the AUTOPULSE Control System are
available depending on the type of hazard being protected.
Refer to the ANSUL Detection and Control Application Manual
for detailed information concerning all AUTOPULSE Control
Systems.
FIG. 3-2 AUTOPULSE CONTROL SYSTEM
The AUTOPULSE Control System is UL Listed and FM

Approved.
All devices connected to a UL Listed panel need to be compatible.
Please refer to the AUTOPULSE Device Compatibility Document
for a list of all compatible devices.
33
SYSTEM COMPONENTS Container & Valve Assembly Technical Information

This section describes the individual components that are
comprised in a complete system. Some items are optional Minimum Test Pressure: 450 bar (6527 psi)
depending on the application, and are indicated as such. Nominal Working Pressure: 300 bar at 21 °C
(4351 psi at 70 °F)
INERGEN Agent Container Assembly
The assembly consists of a container fitted with a valve, factory
filled with INERGEN and pressurized to nominal 300 Bar at 21 TABLE 3-2: DOT / UN CONTAINER DETAILS.
°C (4351 psi at 70 °F). Containers sharing the same manifold
Standard Contacted
shall be equal in size and fill density. Containers are available Container INERGEN INERGEN
Part Pressure Pressure
in 80 L or 140 L (140 L for outside the US and Canada only). Number
Size
Gauge Gauge
Quantity Quantity
(Litres) m3(ft³) kg(lbs)
The container valve can be actuated pneumatically with Fitted Fitted
approved valve actuation components. 441380 80 No Yes 22.3 (788) 33.1(73)
The containers are shipped with a maintenance record card 441373 80 Yes No 22.3 (788) 33.1 (73)
and protective shipping cap. This cap entirely encloses and
protects the valve while in shipment.
TABLE 3-3: ISO / TPED CONTAINER DETAILS.
Standard Contacted
Container INERGEN INERGEN
Size Quantity Quantity
Number Gauge Gauge
Fitted Fitted
441419 80 No Yes 22.3 (788) 33.1(73)
441417 80 Yes No 22.3 (788) 33.1(73)
441428 140 No Yes 39.0 (1379) 57.9 (128)
441427 140 Yes No 39.0 (1379) 57.9 (128)
TABLE 3-4: CONTAINER DIMENSIONS
Container Dimension Dimension Dimension Dimension

Gross Weight
Size A B C D Tare Weight (kg)
(kg)
(Litres) (mm) (mm) (mm) (mm)
141/131
80 269 (10.6 in.) 1780 (70.0 in.) 1825 (71.9 in.) 1955 (77.0 in.) 108/98* (238/216 lbs)
(311/289 lbs)
140 360 (14.2 in.) 1760 (69.3 in.) 1790 (70.5 in.) 1920 (75.6 in.) 195 (430 lbs) 273 (602 lbs)
D (top of protective cap)
* 108 kg DOT/UN, 98 kg ISO/TPED

B
FIGURE 3-3 - INERGEN CONTAINER & VALVE ASSEMBLY

34
INERGEN REFURBISHED DOT/UN CONTAINERS – INERGEN EXCHANGE PROGRAM
These containers have been previously installed into an

INERGEN Fire Suppression System and are used for the sole
purpose of bringing an existing system back into service. The
containers are blasted, painted and filled. They come with a
new iFLOW valve and nameplate.
The container is factory filled with INERGEN agent. A
single container may be used or multiple containers can
be manifolded together to obtain the required quantity of
agent for total flooding. The container valve can be actuated
pneumatically with approved valve actuation components. All
valves are equipped with an anti-recoil feature.
The containers are shipped with a maintenance record
card and protective shipping cap attached. The cap entirely
D (top of protective cap)

encloses and protects the valve while in shipment.
C
B
FIGURE 3-4 - INERGEN REFURBISHED CONTAINER &

VALVE ASSEMBLY
TABLE 3-5: REFURBISHED CONTAINER DETAILS.
Standard Contacted
Container INERGEN INERGEN
Description Size Quantity Quantity
Number Gauge Gauge
Fitted Fitted
443062 Refurbished container assembly 80 No Yes 22.3 (788) 33.1(73)
443068 Refurbished container assembly 80 Yes No 22.3 (788) 33.1 (73)
TABLE 3-6: REFURBISHED CONTAINER DIMENSIONS
Container Dimension Dimension Dimension Dimension

Gross Weight
Size A B C D Tare Weight (kg)
(kg)
(Litres) (mm) (mm) (mm) (mm)
80 269 (10.6 in.) 1780 (70.0 in.) 1825 (71.9 in.) 1955 (77.0 in.) 108 (238 lbs) 141 (311 lbs)
35
Container Label (Part No. 441409) Technical Information
The container label details the container number, pressure Material: .002 in. Satin Chrome Mylar with .001
contained, and charge date. Once the label is applied to in. Matte Mylar Laminate Pressure
the container surface, and to avoid possible tampering it Sensitive Permanent Adhesive
can not be removed intact. Overall Size: 152.4 mm x 389.5 mm (6.0 in. x15.333
in.)
CLEAN AGENT EXTINGUISHING SYSTEM UNIT
j 80L CONTAINER (788 CU. Ft.) (22.3m3) INERGEN
j 140L CONTAINER (1379 CU. Ft.) (39.0m3) INERGEN
295S
CAUTION
INERGEN AGENT DOES NOT CONTAIN OXYGEN. DO NOT UTILIZE INERGEN AGENT AS A DIRECT BREATHING GAS. DISCHARGE OF INERGEN AGENT INTO A
CONFINED SPACE WILL LOWER THE OXYGEN CONCENTRATION.
TO AVOID ACCIDENTAL SYSTEM ACTUATION AND DISCHARGE, ENSURE THAT ALL ACTUATOR LEVERS ARE IN THE RESET POSITION (PIN FULLY
RETRACTED) BEFORE INSTALLATION AND AFTER EACH ACTUATION.
CAUTION
CONTENTS UNDER HIGH PRESSURE. MAKE CERTAIN SHIPPING CAP IS INSTALLED WHEN SHIPPING OR HANDLING UNSECURED CONTAINER. FAILURE TO
COMPLY MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE DUE TO VIOLENT CONTAINER MOVEMENT IF VALVE IS ACTUATED OR DAMAGED.
CONTENTS
INERGEN GAS (52% NITROGEN, 40% ARGON, 8% CARBON DIOXIDE) PRESSURIZED TO 4351 PSI AT 70 °F (300 BAR AT 21 °C).
INSTALLATION
THIS SYSTEM IS MADE UP OF UNITS TESTED WITHIN LIMITATIONS CONTAINED IN THE DETAILED INSTALLATION MANUAL.
WHEN INSTALLING ACTUATORS ON PILOT AND AGENT CONTAINERS, ENSURE THAT ALL ACTUATOR LEVERS ARE IN THE RESET POSITION (PIN FULLY
RETRACTED). SEE INSTALLATION INSTRUCTIONS FOR MORE DETAIL.
RECHARGE
RECHARGE CONTAINER IMMEDIATELY AFTER DISCHARGE. CONTAINERS MUST BE RETURNED FOR RECHARGE TO AN AUTHORIZED ANSUL INERGEN
SYSTEM DISTRIBUTOR. ENSURE THAT SHIPPING CAP IS IN PLACE ON CONTAINER BEFORE TRANSPORTING. REMOVE ALL ACTUATORS AND ENSURE ALL
LEVERS AND PINS ARE RETURNED TO THE RESET POSITION. ALL PINS SHOULD BE FULLY RETRACTED BEFORE REINSTALLING.
MAINTENANCE
CONTAINER SHOULD HAVE PRESSURIZATION LEVEL CHECKED SEMI-ANNUALLY. IF CONTAINER SHOWS A LOSS IN PRESSURE EXCEEDING 5% (4134 PSI OR
LESS) (285 BAR) AT 70 °F (21 °C), THE CONTAINER MUST BE REFILLED OR REPLACED. FOR TEMPERATURES OTHER THAN 70 °F (21 °C) REFER TO MANUAL
PART NO. 441435.
INERGEN FIRE SUPPRESSION SYSTEM IS DESIGNED TO OPERATE BETWEEN -4 AND 130 °F (-20 AND 54 °C).
THE SYSTEM SHOULD BE PERIODICALLY INSPECTED BY TRAINED PERSONNEL. THE SYSTEM DESIGNER MUST BE CONSULTED WHENEVER CHANGES ARE
PLANNED FOR THE SYSTEM OR AREA OF PROTECTION, OR AFTER A DISCHARGE OR FIRE SITUATION.
TO BE INSTALLED, INSPECTED, MAINTAINED, AND TESTED IN ACCORDANCE WITH STANDARDS OF THE NATIONAL FIRE PROTECTION ASSOCIATION
ENTITLED ‘‘NFPA 2001, CLEAN AGENT FIRE EXTINGUISHING SYSTEMS’’ AND ANSUL INSTALLATION AND MAINTENANCE MANUAL, PART NO. 441435.
IF CONTAINER CONTENTS MUST BE REMOVED FOR SERVICE, MAINTENANCE OR DISMANTLING OF THE CLEAN AGENT SYSTEM – PRIOR TO REMOVAL,
CONTACT YOUR LOCAL INSTALLER OR MANUFACTURER FOR INSTRUCTIONS CONCERNING THE EQUIPMENT AND THE CLEAN AGENT.
DO NOT COVER, REMOVE OR DEFACE THIS LABEL
MONTH AND YEAR OF MANUFACTURE LOCATED ON VALVE.
PERIODICALLY INSPECT AND TEST IN ACCORDANCE TO GOVERNMENT AND NATIONAL REGULATIONS.
HMIS
INERGEN GAS (52% NITROGEN, 40% ARGON, 8% CARBON DIOXIDE) HMIS 1-0-0/VERY COLD DISCHARGE. CONTENTS UNDER HIGH PRESSURE.
MSDS
MSDS AVAILABLE AT www.ansul.com
POST FIRE WARNING

AVOID EXPOSURE TO VAPORS, FUMES AND PRODUCTS OF
COMBUSTION
ATTENTION
L’AGENT INERGEN NE CONTIENT PAS D’OXYGÈNE. NE PAS UTILISER L’AGENT INERGEN COMME GAZ RESPIRATOIRE. TOUTE DÉCHARGE D’INERGEN DANS
UN ENDROIT CLOS DIMINUE LA CONCENTRATION D’OXYGÈNE.
PILOT CONTAINER LABEL (Part No. 441399)
POUR ÉVITER TOUT DÉCLENCHEMENT ACCIDENTEL DU SYSTÈME, VÉRIFIER SI TOUS LES LEVIERS DE DÉCLENCHEMENT SONT EN POSITION NEUTRE
(GOUPILLE COMPLÈTEMENT ENCLENCHÉE) AVANT L’INSTALLATION ET APRÈS CHAQUE UTILISATION.
ATTENTION
CONTENU SOUS HAUTE PRESSION. ASSUREZ-VOUS QUE LE CAPUCHON DE TRANSPORT EST EN PLACE LORS DU TRANSPORT OU DURANT LA
MANIPULATION DU CYLINDRE. TOUT MANQUEMENT PEUT ENTRAÎNER DES BLESSURES PERSONNELLES OU DES DÉGÂTS MATÉRIELS CAUSÉS PAR LE
DÉPLACEMENT VIOLENT DU CYLINDRE SI LA VALVE EST ACTIONNÉE OU ENDOMMAGÉE.
CONTENU
GAZ INERGEN (52% AZOTE, 40% ARGON, 8% DIOXYDE DE CARBONE) PRESSURISÉ À 4351 PSI À 70°F (300 BAR À 21°C).
NITROGEN PILOT CYLINDER ASSEMBLY
INSTALLATION FOR USE WITH FIRE SUPPRESSION SYSTEM EQUIPMENT
CE SYSTÈME EST COMPOSÉ DE PIÈCES TESTÉES SELON LES STANDARDS QUI FIGURENT DANS LE MANUEL D’INSTALLATION. LORSQUE VOUS INSTALLEZ
LES DÉCLENCHEURS SUR LE CYLINDRE PROPULSEUR ET LE CONTENANT DE L’AGENT, ASSUREZ-VOUS QUE TOUS LES LEVIERS DE DÉCLENCHEMENT
SONT EN POSITION NEUTRE (GOUPILLE COMPLÈTEMENT ENCLENCHÉE). POUR PLUS DE DÉTAILS, SE REPORTER AUX INSTRUCTIONS D’INSTALLATION. REFILL IF PRESSURE IS LESS THAN 1380 PSI @ 70 °F (95.1 BAR @ 21°C)
RECHARGE
RECHARGER LE CYLINDRE IMMÉDIATEMENT APRÈS TOUTE DÉCHARGE. POUR TOUTE RECHARGE, LES CYLINDRES DOIVENT ÊTRE RETOURNÉS CHEZ
UN DISTRIBUTEUR AUTORISÉ ANSUL INERGEN. ASSUREZ-VOUS QUE LE CAPUCHON DE TRANSPORT EST EN PLACE SUR LE CYLINDRE AVANT DE
REFILLABLE BY ANY RELIABLE COMPRESSED GAS SUPPLIER EQUIPPED TO
TRANSPORTER. RETIREZ TOUS LES DÉCLENCHEURS ET ASSUREZ-VOUS QUE TOUS LES LEVIERS SONT EN POSITION NEUTRE ET LES GOUPILLES SONT RECHARGE CYLINDERS. USE FILL ADAPTOR 441422 or 37114009.
COMPLÈTEMENT ENCLENCHÉES. TOUTES LES GOUPILLES DOIVENT ÊTRE EN POSITION ENCLENCHÉE AVANT LA RÉINSTALLATION.
ENTRETIEN
LE MANOMÈTRE DE PRESSION DU CYLINDRE DOIT ÊTRE VÉRIFIÉ TOUS LES SIX MOIS. SI LA PERTE DE PRESSION DÉPASSE LES 5% (4314 PSI OU MOINS)
THE GAS SHALL HAVE A DEW POINT OF –65 °F (–54 °C) OR LESS.
(285 BAR) À 70°F (21°C), LE CYLINDRE DOIT ÊTRE RECHARGÉ OU REMPLACÉ. POUR TOUTE TEMPÉRATURE AUTRE QUE 70°F (21°C), RÉFÉREZ-VOUS AU
MANUEL NO 441435. HMIS INFORMATION:
LE INERGEN SYSTÈME D’EXTINCTION D’INCENDIE EST CONÇU POUR UNE UTILISATION ENTRE -4 ET 130°F (-20 ET 54°C). NITROGEN EXPELLENT GAS HMIS 0-0-0/COLD DISCHARGE. CONTENTS UNDER
LE SYSTÈME DOIT ÊTRE RÉGULIÈREMENT INSPECTÉ PAR UN SPÉCIALISTE QUALIFIÉ. CONSULTEZ LES SPÉCIALISTES AYANT CONÇU LE SYSTÈME AVANT
TOUT CHANGEMENT AU SYSTÈME OU À LA ZONE À PROTÉGER, OU APRÈS UNE ACTIVATION DU SYSTÈME OU UN INCENDIE. HIGH PRESSURE.
DOIT ÊTRE INSTALLÉ, INSPECTÉ, ENTRETENU ET TESTÉ SELON LES NORMES DE L’ASSOCIATION NATIONAL DE PROTECTION DES INCENDIES “NFPA 2001
- CLEAN AGENT FIRE EXTINGUISHING SYSTEMS” ET CONFORMÉMENT AU MANUEL D’INSTALLATION ET D’ENTRETIEN DE ANSUL NO 441435.
SI LE CYLINDRE DOIT ÊTRE VIDÉ POUR L’INSPECTION, L’ENTRETIEN OU LE DÉMONTAGE DU SYSTÈME AVEC AGENT PROPRE - CONTACTEZ VOTRE
INSTALLATEUR LOCAL OU LE FABRICANT POUR PLUS D’INSTRUCTIONS CONCERNANT L’ÉQUIPEMENT ET L’AGENT D’EXTINCTION PROPRE.
NE PAS COUVRIR, RETIRER OU ABÎMER CETTE ÉTIQUETTE.
NITROGEN AZOTE
LE MOIS ET L’ANNÉE DE FABRICATION FIGURENT SUR LA VALVE. See M.S.D.S. Voir L.F.S.
INSPECTER ET TESTER PÉRIODIQUEMENT SELON LES RÈGLEMENTS GOUVERNEMENTAUX ET NATIONAUX.
REFER TO MATERIAL SAFETY DATA SHEET FOR FURTHER INFORMATION.
POUR PLUS DE RENSEIGNMENTS, CONSULTER LA FICHE SIGNALÉTIQUE.
AVERTISSEMENT POST INCENDIE TYCO FIRE PROTECTION PRODUCTS
ÉVITER TOUTE EXPOSITION AUX VAPEURS, FUMéES ET
PRODUITS DE LA COMBUSTION.
j 3L Nitrogen j 13L Nitrogen j 50L Nitrogen
INERGEN INERGEN
CAUTION
CONTAINS A COMPRESSED GAS UNDER HIGH PRESSURE.
ATTENTION
CONTIENT UN GAZ COMPRIMÉ SOUS HAUTE PRESSION
FILL LOCATION: j MA-01 j MA-02
PRECAUTIONS PRÉCAUTIONS TYCO FIRE PROTECTION PRODUCTS
HIGH PRESSURE GAS DISCHARGE. AVOID DIRECT CONTACT WITH DÉCHARGE DE GAZ SOUS HAUTE PRESSION. ÉVITER TOUT
SKIN AND EYES. CONTACT DIRECT AVEC LA PEAU ET LES YEUX.
AVOID DIRECT INHALATION OF UNDILUTED GAS. GAS MIXTURE IS ÉVITER D’INHALER LE GAZ CONCENTRÉ. LE MÉLANGE DE GAZ
LABEL NO. 441399
AN ASPHYXIANT IF CONCENTRATION IS OUTSIDE THE NORMAL EST UN AGENT ASPHYXIANT SI LA CONCENTRATION EST EN
DESIGN RANGE OF 34 – 70% V/V
FIRST AID
IF VICTIM EXPERIENCES DIZZINESS, DISORIENTATION, OR
DEHORS DE LA PLAGE DE 34 À 70% V/V.
PREMIERS SOINS
FIGURE 3-6 - PILOT CONTAINER LABEL
SI LA VICTIME À DES ÉTOURDISSEMENTS, EST DÉSORIENTÉE
LOSS OF MOTOR CONTROL, REMOVE TO FRESH AIR. CALL A
PHYSICIAN.
OU EST INCAPABLE DE BOUGER, L’AMENER DANS UN ENDROIT À
L’AIR FRAIS. APPELER UN MÉDECIN. (PART NO. 441399)
REFER TO MATERIAL SAFETY DATA SHEET FOR FURTHER INFORMATION.
POUR PLUS DE RENSEIGNMENTS, CONSULTEZ LA FICHE TECHNIQUE
TYCO FIRE PROTECTION PRODUCTS
Technical Information
FILL LOCATION: j MA-01 j MA-02
Material: .002 in. Satin Chrome Mylar with .001

in. Matte Mylar Laminate Pressure
Sensitive Permanent Adhesive
ÉTIQUETTE NO 441409-01 Overall Size: 101.6 mm x 101.6 mm (4.0 in. x 4.0 in.)
FIGURE 3-5 - CONTAINER LABEL
(PART NO. 441409)
36
3.08 in.
iFLOW CONTAINER VALVES (78mm)
300 BAR iFLOW CONTAINER VALVE

(Assembly Part No.441378,441383 )
All valves are provided with a recoil cap which is screwed
onto the agent discharge outlet. This is removed only when
the container is to be connected into the pipework system 6.69 in.
and must be refitted immediately when the container is (170mm)
disconnected from the pipework. (Regardless of whether the
container is full or empty).
When installed in a system the valve will be factory fitted with a
pressure gauge (Part No. 441378) to provide visual indication
of container pressure. As an optional item a gauge fitted with
electrical contacts (Part No. 441383) may be provided to
enable an electrical indication to be given in the event that the 4.19 in.
container pressure drops below 250 bar (3625 psi). (106mm)
A safety burst disc is incorporated in the valve and is designed
to rupture at between 407-427 bar at 20 °C (5903-6193 psi at
68 °F).
Part No. 441378 (with standard pressure gauge)
Part No .441383 (with pressure monitoring gauge)
The equivalent length is 12.2m (40ft) of 1/2" Schedule 40 pipe. 300 bar iFLOW Valve
FIGURE 3-7- CONTAINER VALVE
Technical Specification Location on System

Connected to the container.
Body Material: Brass
Thread Type: 1” NPT Operating Instructions
Outlet Connection: DIN 477 The iFLOW 300 bar container valve is a quick action valve
Nominal Working Pressure: 300 bar (4351 psi) designed to be operated via a manual or pneumatic actuation
Burst Disc Rating: 407 to 427 bar at 20 °C system. After discharge, the valve will require refurbishment
before refilling.
(5903 to 6193 psi at 68 °F)
Working Temperature Range: -20 °C to 54 °C (-4 °F to 130 °F)

Weight: 2.10 kg (4.6 lbs)
37
DISCHARGE NOZZLES
Discharge nozzles are designed to direct the discharge of
INERGEN agent using the stored pressure from the containers.
Nine sizes of nozzles are available. The system design speci-
fies the orifice size to be used for proper flow rate and distribu-
tion pattern. The nozzle selection depends on the hazard and
location to be protected. Standard nozzles are constructed of
brass.
Note: 2, 2 1/2, and 3 in. nozzles are not recommended in
areas that are subject to damage by high velocity discharges,
such as suspended ceiling tiles.
Fig. 3-8 iFLOW Discharge Nozzles

At end of discharge pipework.
Material: Brass
Thread Type: NPT Operating Instructions
Nozzle Thread Sizes: 1/4, 3/8, 1/2, 3/4, 1, 1¼, The discharge nozzles are designed to work within the pre-
1½, 2, 2 ½ and 3in. determined system operating conditions.
Nozzle Types: 360° or 180°
In case of faults or suspected faults contact customer services
Protection Height: 0.2m - 6.1m (0.67 ft to organize replacement.
- 20ft)
Max Distance from Ceiling: 0.305 mm (12 in.)
38
360° DISCHARGE NOZZLES Dimensions

(Part Nos. as shown below)
Part No. A B C Hex
(Thread mm mm mm in.
Size) in. in. in.
417908 15.88 39.69 16.67 5/8
(1/4 in.) (5/8) (1 9/16) (21/32)
417723 19.05 41.28 18.26 3/4
(3/8 in.) (3/4) (1 5/8) (23/32)
417362 23.81 50.01 21.43 15/16
(1/2 in.) (15/16) (1 31/32) (27/32)
417363 28.58 54.77 22.23 1 1/8
(3/4 in.) (1 1/8) (2 5/32) (7/8)
417364 35.72 65.09 25.40 1 7/16
(1 in.) (1 13/32) (2 9/16) (1)
417365 44.45 69.85 26.99 1 3/4
FIG. 3-9 IFLOW 360º DISCHARGE NOZZLE DETAILS (1 1/4 in.) (1 3/4) (2 3/4) (1 1/16)
417366 50.80 75.41 26.99 2
(1 1/2 in.) (2) (2 31/32) (1 1/16)
426155 60.33 76.20 25.40 2 3/8
(2 in.) (2 3/8) (3) (1)
426156 76.20 88.90 25.40 3
(2 1/2 in.) (3) (3 1/2) (1))
426137 88.90 104.78 31.75 3 1/2
(3 in.) (3 1/2) (4 1/8) (1 1/4)
TABLE 3-7 IFLOW 360º DISCHARGE NOZZLE DETAILS
6.9 m
(22.6 ft)
360° Nozzle
FIG. 3-10 IFLOW 360º DISCHARGE NOZZLE COVERAGE
39
180° DISCHARGE NOZZLES Dimensions

Part No. A B C
(Thread mm mm mm Hex
Size) in. in. in. in.
426138 15.88 39.69 16.67 5/8
(1/4 in.) (5/8) (1 9/16) (21/32)
426139 19.05 41.28 18.26 3/4
(3/8 in.) (3/4) (1 5/8) (23/32)
426140 23.81 50.01 21.43 15/16
(1/2 in.) (15/16) (1 31/32) (27/32)
426141 28.58 54.77 22.23 1 1/8
(3/4 in.) (1 1/8) (2 5/32) (7/8)
426142 35.72 65.09 25.40 1 7/16
(1 in.) (1 13/32) (2 9/16) (1)
426143 44.45 69.85 26.99 1 3/4
FIG. 3-11 IFLOW 180º DISCHARGE NOZZLE DETAILS (1 1/4 in.) (1 3/4) (2 3/4) (1 1/16)
426157 50.80 75.41 26.99 2
(1 1/2 in.) (2) (2 31/32) (1 1/16)
426144 60.33 76.20 25.40 2 3/8
(2 in.) (2 3/8) (3) (1)
426145 76.20 88.90 25.40 3
(2 1/2 in.) (3) (3 1/2) (1))
426146 88.90 104.78 31.75 3 1/2
(3 in.) (3 1/2) (4 1/8) (1 1/4)
TABLE 3-8 IFLOW 180º DISCHARGE NOZZLE DETAILS
Note: The 180° nozzle is commonly used when

nozzle placement is at the wall.
10.9 m
(35.8 ft)
180° Nozzle
FIG. 3-12 IFLOW 180º DISCHARGE NOZZLE COVERAGE
40
DISCHARGE NOZZLE DEFLECTOR SHIELD

The INERGEN system nozzle deflector shield is used to control
the pattern of the discharge of the INERGEN agent. The
deflector shield helps keep the agent discharge away from the
false ceiling tiles and fragile light fixtures, avoiding damage to
them.
The deflector shields are constructed of steel and painted with
a cameo cream colored paint. They are available in five sizes
E
B
C
Note: There are no deflector shields available for

the 2, 2 1/2, or 3 in. models.
The nozzle deflector shields are only for use
D with 360° discharge nozzles.
FIG. 3-13 DEFLECTOR SHIELD
B Length of Coupling C Overall Length D Deflector O.D. E Coupling O.D.

Part No. A Inlet NPT
mm (in.) mm (in.) mm (in.) mm (in.)
13 mm 48 mm 76 mm 86 mm 29 mm
417708
(½ in.) (1 7/8 in.) (3 in.) (3 3/8 in.) (1 1/8 in.)
19 mm 51 mm 83 mm 86 mm 35 mm
417711
(¾ in.) (2 in.) (3 ¼ in.) (3 3/8 in.) (1 3/8 in.)
60 mm
25 97 mm 124 mm 44 mm
417714 (2 3/8 in.)
(1 in.) (3 13/16 in.) (4 7/8 in.) (1 ¾ in.)
32 mm 67 mm 106 mm 124 mm 57 mm
417717
(1 ¼ in.) (2 5/8 in.) (4 3/16 in.) (4 7/8 in.) (2 ¼ in.)
38 mm 79 mm 125 mm 144 mm 64 mm
417720
(1 ½ in.) (3 1/8 in.) (4 29/32 in.) (5 21/32 in.) (2 ½ in.)
TABLE 3-9 IFLOW NOZZLE SHIELD DETAILS
41
PNEUMATIC ACTUATOR
(Part No. 30118APB) ! WARNING
The pneumatic actuator is installed on to the iFLOW valve. Failure to reset the actuator prior to fitting onto the container
It comprises of an internal piston complete with firing pin. valve will result in the immediate operation of the container
Following acutation by pressure the firing pin moves forward valve and the potentially hazardous discharge of the container.
and ruptures a burst disc in the iFLOW valve causing it to
operate. It can be fitted with up to three actuating hoses. It is
supplied with a ¼ in. blind cap which can be fitted to the unit
to blank off one of the inlets (if required by the container bank
configuration).
The actuator requires a minimum pressure of 60 bar (870 psi)
to cause operation.
30116APBmod 025302A
FIG. 3-14 PART NO. 30118APB PNEUMATIC ACTUATOR

Body: Brass Connected to the port on the container discharge valve.
Actuator Pin: Stainless Steel
Operating Instructions
Pipe Connection: M30 x 1.5 Female
Minimum Trigger Pressure: 60 bar (870 psi) The pneumatic actuator is operated by pressure via a hose
Nominal Trigger Pressure: 100 bar (1450 psi) (with connection from the pilot container. Once operated the
pilot container) pneumatic actuator will require manual resetting before
re-fitting to the iFLOW container valve.
Weight: 0.37 kg (0.8 lb)
Working Temperature -20 °C to 54 °C (-4 °F to
Range: 130 °F)
Overall Size: 64 mm x 50 mm (2.5 in x
2 in)
42
MANUAL ACTUATOR
(Part No. 31009401) ! WARNING
The manual actuator is fitted to the pilot valve to mechanically Failure to reset the actuator prior to fitting onto the container
operate the actuation system . valve will result in the immediate operation of the container
Accidental manual release is prevented by means of a steel valve and the potentially hazardous discharge of the container.
safety pin. The steel safety pin must be removed to allow the
use of the local manual actuator. After removing the steel
safety pin, manual operation is caused by pulling the lever in
the direction indicated by the arrow embossed on the units
body.
FIG. 3-15 PART NO. 31009401 MANUAL ACTUATOR

Connected to the side of the pilot valve.
Body: Brass
Safety Pin: Steel Operating Instructions
Lever: Brass Remove safety pin and pull in direction as indicated on
Swivel Nut: Brass actuator. The local manual actuator operating pin will stay
Pin Nominal Stroke: 6 mm (0.2 in) in the fire position and will require manual resetting before
re-fitting to the discharge valve.
Working Temperature Range: -20 °C to 54 °C
(-4 °F to 130 °F)
Overall Size: 82 mm x 72 mm (3.2 in
x 2.8 in)
43
DISCHARGE PRESSURE SWITCH PRESSURE TRIP

The pressure switch is activated by pressure from the agent The pressure trip is connected to the actuation or discharge
during discharge and can be used to signal to a control panel line of the system. By either pneumatic or manual actuation,
that the system has actually discharged. The pressure switch the pressure trip can release spring or weight powered devices
latches on operation and has a reset plunger. The pressure to close doors and windows, open fuel dump valves, close
switch is supplied with a 3/8"NPT Male x 1/4" NPT Female fire dampers or close fuel supply valves. The pressure trip is
adaptor. constructed of brass with two ¼ in. NPT fittings for connection
to discharge or actuation lines. The link on the pressure switch
is released either pneumatically, by agent discharge pressure;
or manually, by use of the pull ring. The link then releases the
device which performs auxiliary functions.
FIGURE 3-16 - DISCHARGE PRESSURE SWITCH

(PART NO. 437900)
FIGURE 3-17 - PRESSURE TRIP
Technical Information (PART NO. 5156)
Housing: C.R. Steel (Painted Red) Technical Specification
Body: C37700 Forged Brass
Switch Point: 2.8 bar Rising (40 psi) Material Brass
Tolerance: ± 0.7 bar (± 10 psi) Thread 1/4 in. NPT (Female)
IP Rating: IP65 Minimum Operating 5.2 bar (75 psi)
Electrical Connection: 1/2 in. and 3/4 in. Conduit Knockouts Pressure
with #6-32 UNC Terminal Screws Maximum Load 31.8 kg (70 lb)
Pressure Connection: 3/8 in. NPT Female
Adaptor : 3/8 in. NPT Male x 1/4 in. NPT Female
Min. Working Pressure: 3.4 bar (50 psi)
Max. Operating 200 bar (2900 psi)
Pressure:
Electrical Ratings: 10A 250v ac;
15A 125v ac;
3/4HP, 250v ac;
1-, 2-, or 3-phase
Switch Configuration: Three Pole, Double Throw (3PDT)
Installation Environment: non-corrosive / indoor
Overall Size: 114mm (L) x 114mm (H) x 67mm (W)
(4.49 in. (L) x 4.49 in. (H) x 2.64 in.
(W))
44
PRESSURE GAUGE ASSEMBLY

(Part Nos. 441379 and 441384)
There are two types of container pressure gauge, a standard
one, Part No. 441379 consists of a 0 - 465 bar (6744 psi)
pressure gauge, and Part No. 441384 consists of a 0 - 465 bar
(6744 psi) pressure gauge complete with a contact switch set
to signal if the container pressure drops below 251 bar (3625
psi). The pressure gauge will be provided factory fitted to the
iFLOW container.
FIG. 3-18 FIG. 3-19

PART NO. 441379 STANDARD PRESSURE GAUGE PART NO. 441384 PRESSURE GAUGE ASSEMBLY (0 -
ASSEMBLY (0 - 465 BAR - 6744 PSI) NON CONTACTED 465 BAR - 6744 PSI) PRESSURE MONITORING SWITCH

The pressure gauge is fitted to every container discharge valve.
Type: Bourdon Tube Pressure Gauge
Entry: Back Axial Operating Instructions
Nominal Size: Dia 40 mm The pressure gauge is designed to work within the
Pressure Range: 0 to 465 bar (6744 psi) pre-determined system operating conditions.
Connection: M10 x 1 DIN13
Ingress Protection IP43
Class: IP54 for pressure monitoring
Type
Class Accuracy: 1.6
Language: English
Working Temperature
Range: -20 °C to 54 °C (-4 °F to 130 °F)
45
AUTOMAN II-C RELEASING DEVICE
The AUTOMAN II-C Releasing Device consists of a metal

enclosure which contains a spring-loaded puncture pin release
mechanism, an actuation cartridge, electrical circuitry, and an
input/output terminal strip for making electrical connections.
The AUTOMAN II-C releasing device provides automatic
pneumatic actuation of the INERGEN System. When wired
to an AUTOPULSE Control System, it will provide supervised
electric detection and release. It also provides manual
actuation using the strike button on the release enclosure and
with the optional remote manual cable pull station. When an
AUTOPULSE Control System is used, manual actuation is
accomplished using an electric manual pull station.(Maximum
of 4 containers with 25 ft (7.6 m) of actuation line.)
FIG. 3-20 AUTOPULSE II-C
Part No. Description Component Approvals

AUTOMAN II-C Releasing Device, 24 AUTOMAN II-C Releasing UL Listed (EX-4510);
17728
VDC Device Listed for use with
AUTOMAN II-C Releasing Device, AUTOMAN II-C Releasing FM Approved systems*
31492
Explosion Proof, 24 VDC Device (Explosion –
AUTOMAN II-C Releasing Device, Proof)
32525
Explosion-Proof, 120 VAC
5373 LT-30-R Nitrogen Cartridge
*Part No. 32525 not FM approved
46
PILOT CONTAINER - STANDARD Height Diameter

Max. No.
Part Container Dimension Dimension
There are two types of actuation containers depending upon Containers
Number Size A B
your container requirement approvals. One type for installation mm (in.) mm (in.)
Operated
in markets that require TPED certified containers, and another
441403 3 litre 635 100 40
type for installation in markets that require DOT certified (TPED) (25 in.) (3.9 in.)
containers. Three sizes of containers are available for each
441405 13 litre 1210 140 75
type. These actuation containers are used to pneumatically (TPED) (47.6 in.) (5.5 in.)
operate an iFLOW system. They can also operate selector 441407 50 litre 1620 229 100
valves if utilized in the system. The maximum number of (TPED) (63.8 in.) (9.0 in.)
iFLOW containers that can be operated by these actuation 441385 3.4 litre 355.6 132 40
containers is shown in the table. The max tubing length of pilot (DOT) (14 in.) (5.2 in.)
line tubing and/or the number of containers in table 3-x will 441390 13.4 litre 635 178 75
reduce if used in conjunction with selector valves. (DOT) (25 in.) (7 in.)
441395 50 litre 1435 236 100
(DOT) (56.5 in.) (9.3 in.)
TABLE 3-10 PILOT CONTAINER DETAILS

Technical Specification
Gas Type: Nitrogen

Container Pressure: 100 bar (1450 psi)
Pressure Gauge: 0 to 160 bar (0 to 2320 psi)
Working Temperature Range: -20 °C to 54.°C (-4 °F to 130
°F)
Actuation Method: Manual / Electrical
Bracket Type: Wall Mounted (3L) Floor
Mounted (13L and 50L
Weight: 3L 10.6 kg (23.4 lbs)
13L(TPED) 21.2 kg (46.6 lbs)
13L(DOT) 24.3 kg (53.6 lbs)
50L (TPED) 57.2 kg (126 lbs)
50L (DOT) 67.2 kg (148 lbs)
PUL L
A
The pilot container is

supplied with a solenoid,
manual actuator, contacted
pressure gauge. Mounting
bracket must be ordered
separately.
B
0-160bar pressure gauge complete
FIG. 3-21 IFLOW PILOT CONTAINER DETAILS (3L with a contact switch set to signal if the
SHOWN) container pressure drops below 90 bar.
47
PLACEMENT INDICATOR SWITCH ASSEMBLY

The Placement Indicator Switch is a monitoring device to
indicate proper placement of the system Electric Actuator. The
Placement Indicator Switch mounts to the Electric Actuator,
and is active when depressed; allowing a small electric current
to pass through the End of Line Resistor which enables the
Fire Control Panel to indicate that the Electric Actuator is in
proper position for system operation. If the Electric Actuator is
not in proper position, the Placement Indicator Switch is open;
the current does not pass through the End of Line Resistor,
and therefore does not indicate that the Actuator is in proper
position.
FIG. 3-22 PLACEMENT INDICATOR SWITCH KIT FIG. 3-23 PLACEMENT INDICATOR MOUNT BRACKET
(Part No. 441872)
TECHNICAL INFORMATION
Housing Plastic
Switch Stainless Steel
Mount Bracket Stainless Steel
Contacts Gold
Connection: 1/2 in. - 14 NPSM
Nominal voltage: 24 VDC
Nominal current: 0.4 A
Electrical connection:
Certification: UL /ULC / FM Approved
Overall size:
Weight:
48
PILOT CONTAINER - STANDARD (CONTINUED)
The solenoid is supplied factory-fitted to the pilot

container, and is described below.
FIG. 3-25 PILOT CONTAINER VALVE

PART NO. 441400
Max Working Pressure: 166 bar (2408 psi)

Working Temperature: -20 °C to 54 °C
(-4° to 130° F)
Safety Bursting Disc: 170 bar ± 10 bar
FIG. 3-24 PILOT CONTAINER SOLENOID VALVE (2465 psi ± 145 psi)
(Part No. 21006401) Weight: 1.95 Kg (4.3 lb)
Body: Brass
Piston: Brass
Actuation Type: Solenoid

Reset Method: Manually
Connection: N/A (Factory Fitted)
! WARNING
Voltage: 24 V dc (21.6 - 27.6) Should the solenoid valve malfunction in any way return the
Maximum working Pressure : 170 bar (2465 psi) complete pilot container assembly to TYCO. DO NOT ATTEMPT
TO REMOVE THE SOLENOID BASE ON SITE !
Consumption: 13 W (lo temp) 10 W (high
temp)
Min Duration of Trigger Continuous Duty (see section 5.5 for testing the solenoid)
Signal:
Electrical Connection: DIN Plug
Protection IP 65
Working Temperature Range: -20 °C to 54 °C (-4° to
130°F)
Weight: 0.25 kg (0.55 lbs.)
Location on System
Factory fitted to the Pilot valve.
49
PILOT VALVE ADAPTOR PILOT LINE NON RETURN VALVE

(Part No. 35116381) (Part No. 20006020)
The Pilot Container Valve Adaptor is used to connect The pilot line non return valve is used when there is a
the Valve to the Pilot Actuation Hose or Tubing and requirement to either maintain pressure in a particular section
Bleed Valve. of the pilot line or to ensure that nitrogen pressure from the
pilot container is operating the correct iFLOW INERGEN
containers.
For example, a system using Selector valves where differing
numbers of containers are required for each hazard area will
use the pilot line non return to ensure that pilot pressure opens
only the correct bank of containers and the correct selector
valve.
Various adaptors are available to fit the pilot line non return
valve and these are detailed in the installation section of this
manual.
FIG. 3-26 PART NO. 35116381 PILOT VALVE ADAPTOR
Body: Steel (Zinc Coated )

Connection: 1/4 in. BSPP
Working Pressure: 100 bar (1450 psi)
Overall Size: 53.5 mm x 39 mm
(2.1 in x 1.5 in)
FIG. 3-27 PART NO. 20006020 PILOT LINE
NON RETURN VALVE
Body: Brass
Thread connection ¼ in. BSPP
Working Pressure: 100 bar at 20 °C
(1450 psi at 68 °F )
Working Temperature Range: -20 °C to 54 °C
(-4 °F to 130 °F)
50
ACTUATION PILOT CONTAINER BRACKETS TPED Bracket Part No.

DOT Bracket Part No. 3.0 Litre Bracket 30620310
3.0 Litre Bracket 30621310 Assy
Assy 13 Litre Bracket 30621310
13 Litre Bracket 441408 Assy
Assy 50 Litre Bracket 30625010
50 Litre Bracket 30625010 Assy
Assy
PILOT CONTAINER BRACKET

PILOT CONTAINER BRACKET PART NUMBER 30620310
PART NUMBER 30621310

PART NUMBER 30621310
PART NUMBER 441408
PILOT CONTAINER BRACKET PILOT CONTAINER BRACKET

PART NUMBER 30625010 PART NUMBER 30625010
FIGURE 3-28 PILOT CONTAINER BRACKETS)
51
IFLOW CHECK VALVE

(Part No. 21114011)
The iFLOW check valve is supplied with a 3/4 in. male coupling
and dowty seal. It is interconnected with four possible hoses Body: Brass
(Part No. 91116026, 91116050, 91116045 or 91116046).
Cap: Brass
The male end if this hose is sealed by a bonded seal and the
female end of the hose connects to the 3/4 in. male coupling Valve Connection Thread: W.21.7 DIN477
supplied with the iFLOW check valve. The inlet to the iFLOW Hose Connection Thread: 6. 3/4 in. ISO228
check valve is fitted with a female swivel nut which fits directly Nominal Working Pressure: 60 bar (870 psi)
on to the outlet of the iFLOW container valve. When necessary Weight: 0.70 kg (1.5 lb)
a blind cap (Part No. 30390160) is used to seal off any unused Overall Size: 81 mm x Dia 52 mm
ports, see figure 28. This blind cap is sealed with a dowty seal (3.2 in x Dia 2 in)
(Part No. 95108010).
The equivalent length is 3.7m (12 ft) of 1/2" Schedule 40 pipe.
FIG. 3-29 PART NO. 21114011 IFLOW CHECK VALVE
52
IFLOW CHECK VALVE (CONTINUED)

Location on System
Connected between the discharge hoses.
Operating Instructions
The manifold check valve will automatically open on system
discharge and close at end of discharge and therefore requires
no operating instructions.
1: Dowty Seal supplied as part of the horizontal iFLOW check valve (part no. 21114011).
2: Blind Cap and Dowty seal ordered separately.
2
3: Dowty seal supplied on male end of hose.
3/4 in. Blind Cap
(Part No. 30390160)
2
Male coupling 3/4 in. Dowty Seal
(Part No. 30600205) (Part no. 95108010)
1 Male end of hose

3/4 in. Dowty Seal
(Part no. 95108010) Female end of hose
3
3/4 in. Dowty Seal
1
(Part no. 95108010)
3/4 in. Dowty Seal
(Part no. 95108010)
025311A
FIG. 3-30 IFLOW HOSE CONNECTION DETAILS
53
IFLOW DISCHARGE HOSE

(Part No. 91116026, 91116050, 91116045 and 91116046)
Discharge hose connecting the container to manifold.
¾ in. nominal diameter made of synthetic rubber with one mid
metal braid (R1) and an outer layer of synthetic rubber resistant
to weathering.
Dowty Seal supplied on male end of hose.
Dimension A
FIG. 3-31 IFLOW DISCHARGE HOSE
Equivalent
Part Length Container
End Thread Length
Number Dimension A Size
(1/2" Sch.40 pipe)
91116026 G 3/4 in. 350 mm (13.8 80 L 4.8m (13ft.)
ISO228 in)
91116050 G 3/4 in. 640 mm (25.2 80 L 7.3m (24ft.)
ISO228 in)
91116045 G 3/4 in. 450 mm (17.7 in) 140 L 5.0m (17ft.)
ISO228
91116046 G 3/4 in. 690 mm (27.2 140 L 8.0m (26ft.)
ISO228 in)
TABLE.3-11 DISCHARGE HOSE DETAILS

Connected between Check Valve
Nominal Working Pressure: 155 bar (2250 psi)

Hydrostatic Test Pressure: 233 bar (3378 psi)
Minimum Bend Radius: 175 mm (6.9 in)
Weight: 0.63 kg (1.39 lbs.)(Part No.
91116026)
0.79 kg (1.74 lbs.)(Part No.
91116050)
0.68 kg (1.5 lbs.)(Part No.
91116045)
0.82 kg (1.8 lbs.)(Part No.
91116046)
54
IFLOW DISCHARGE HOSE CONNECTORS
Part No Description Picture Technical

Specification
¾ in. NPT Male x This is used for Material: Brass
¾ BSPP Female connecting the
(Part No. 441410) discharge hose to the Minimum 130 bar (1885
manifold adaptor. Pressure psi)
Fig. 3-32

Specification
¾ BSPP Plug (Part This is used for Material: Steel Zinc Plated
No. 30390160) blanking last container.
Overall 27 mm(1.06 in.) x
Dimensions 31.5 mm(1.24 in.)
Fig. 3-33

Specification
¾ in. Dowty This is used for sealing Material: Steel (BZP), Nitrile
Seal (Part No. component assemblies
95108010) Overall 2.9 mm(0.12 in.) x
Dimensions 34.9 mm(1.38 in.)
Fig.3-34
55
IFLOW MATRIX BRACKETS (80 L OPTION ONE)

The matrix bracketing system consists of manufactured high-
strength engineered resin and some coated metal parts to
protect against corrosion to hold each container independently,
for 80 litre containers fixed directly to the wall. The manifold
is supported by coated steel brackets also fixed directly to
the wall. The modular elements supplied for assembly and
placement of containers provide a flexible method of support
without the need for adjustments during installation. The
matrix bracketing system for 80 litre containers allows for the
containers to be installed 1 to 3 rows deep. The container bank
must be configured so that a maximum of 3 x 80 litre iFLOW
containers flow through the discharge hoses and check valves
before connecting to a manifold or to the discharge pipework
The components used are detailed in Table 17.
Fig. 3-35 iFLOW Matrix Brackets
ASSEMBLY DETAIL
SCREW M10
(30601013)
WASHER Ø10
(30601013)
4 NUT M10
(30601015)
COUPLING M10
(30601016)
3
2
SPECIAL NUT M10

(95116114)
1
BOLT M10 x 200
(30601017)
TO WALL
ASSEMBLY SEQUENCE DETAIL
ASSEMBLY DETAIL
Item Part
Description Qty per Container
Number Number
1 30601011 Wall Mount Bracket (2 Containers) As Required
2 30601012 Wall Mount Bracket (3 Containers) As required
3 441401 iFLOW Bracket/Hardware Kit (Wall Mount) 1 Set per Container
4 30601018 Wall mount Hardware Kit 1 set per container mounted by wall
Table 17 Matrix Bracket Details

56
FLOOR MOUNT BRACKET (80 L Option two) TABLE 3-12 80 LITRE CONTAINER BRACKET DETAILS
The container bracketing is designed to rigidly support Part
Description
the installed INERGEN agent containers. The bracketing Number
components are constructed of heavy structural steel. Bracket
79638 Back Frame Assembly (2 Containers)
assemblies are available in modules for two to six containers
and can also be connected together for any combination over 79639 Back Frame Assembly (3Containers)
six. Bracketing can be assembled to support single row, double 79640 Back Frame Assembly (4 Containers)
row or back-to-back rows of containers. Bracketing components 79641 Back Frame Assembly (5 Containers)
are painted with red enamel coating. Uprights and back frame 79642 Back Frame Assembly (6 Containers)
assemblies can be bolted or welded together, which ever makes 73257 Upright, for 788 ft3 (16.3m3) containers
the installation more convenient. (used either for right side, left side or
center) (center upright required when
connecting seven or more containers in
a row)
73553 Single row or back-to-back row bracket
foot (left side)
73554 Single row or back-to-back row bracket
WEIGH RAIL SUPPORT foot (right side)
73555 Double row bracket foot (left side)
UPRIGHT
73556 Double row bracket foot (right side)
418508 Center upright foot
79413 Connector (required to hook together
back frames for seven or more
containers)
BACK FRAME 418502 330 mm (13 in.) carriage bolt with
nut (for single row 16.3m³ (788 ft³)
containers)
418503 686 mm (27 in.) carriage bolt with
CARRIAGE nut (for double row 16.3m³ (788 ft³)
BOLT
WITH NUT containers)
RIGHT BRACKET 73091 Container clamp (2 containers)
FOOT
73092 Container clamp (3 containers
LEFT BRACKET 71683 Weigh rail support – single row
FOOT 71682 Weight rail support – double row
71684 Weight rail support – back-to-back rows
423027 Weigh rail support back-to-back double
row
FIG. 3-36 FLOOR MOUNT BRACKETS
57
IFLOW 140 LITRE CONTAINER BRACKETS Please note:

Manifold brackets
The 140 litre iFLOW container brackets are supplied are ordered separately
in sets. They are single row two containers, single row
three containers. Each set is detailed in Table 19.
2
1
025314
FIG. 3-37 IFLOW SINGLE ROW 140 LITRE CONTAINER

BRACKETS
TABLE 3-13 140 LITRE CONTAINER BRACKET DETAILS
Item Part
Description
Number Number
1 30602100 Single Row (2 Containers)
1 30603100 Single Row (3 Containers)
1 30621010 Modular bracket (1 Container)
2 30680006 Manifold Support (Single)
3 30600060 U Bolt (1 in.)
3 3060090 U Bolt (2 in.) Larger container bank configurations are created by using the
above bracket sets multiple times, for example a five container
3 30600110 U Bolt (3 in.)
single row system requires 1 x 30602100 and 1 x 30603100.
3 30600120 U Bolt (4 in.)
58
IFLOW ACTUATION HOSES TABLE 3-14 ACTUATION HOSE DETAILS

(Part 30506014, 30522001)
Part Length
1/4 in. diameter Teflon hoses fitted with brass ends are used Container
Number Dimension A
to connect the pneumatic actuators together and to transmit
the pressure from the pilot container to operate the iFLOW 30506014 580 mm Slave to Slave 80 litre
container, and to connect the manual pnuematic actuators. (22.8 in) Pilot Actuated
They come in two lengths, see Table 20 . 30522001 700 mm Slave to Slave 140 litre
The hose has male swivel ends and when fitting to the pneu- (27.6 in) Pilot Actuated
matic cones no sealing tape is required. Care must be taken to Pilot to Slave
avoid twisting the hose during installation.
Dimension A
FIG. 3-38 IFLOW ACTUATION HOSES

Fitted between pneumatic cones.
Hose Construction: Stainless Steel Wire Braid
PTFE Liner
Connection: 1/4 in. BSPP Male Swivel Union
(Brass)
Maximum Working Pressure: 260 bar (3770 psi)
Hydrostatic Test Pressure: 390 bar (5655 psi)
Minimum Bend Radius: 30 mm (1.2 in)
(Part No. 30506014)
0.14 kg (0.3 lb)
(Part No. 30522001)
59
1/4 IN. BLEED VALVE

(Part No. 20007047)
The bleed valve is used in the actuation line of systems where
an unintentional build-up of pressure, perhaps through a leak,
could be problematic.
The device will automatically relieve pressure caused by small
leaks but will seal to completely prevent loss of actuation
pressure when, typically, the pilot container operates.
As an option on single hazard system. This can be fitted on the
last pneumatic cone.
025316
FIG. 3-39 PART NO. 20007047 1/4 IN. BLEED VALVE
Body: Brass
Maximum Working Pressure: 240 bar (3480 psi)
Overall Size: 50 mm x 26 mm (2 in. x 1in.)
60
DECOMPRESSION SCREW
(Part No. 30027301)
After actuation of a container bank the pneumatic acuation
line retains pressure from the pilot container. To enable safe
release of the pressure a decompression screw is fitted to the
last pneumatic cone in place of the normal pneumatic cone
fixing screw. The pneumatic cone has a blanking plate fitted
and this must be removed prior to installing the decompression
screw.
FIG. 3-40 PART NO. 30027301 DECOMPRESSSION SCREW
Body: Brass
Working Pressure: 140 bar (2031 psi)
Overall Size: 68mm x 23.5mm Dia 025354
(2.7 in x 0.9 Dia.)

(hex. 22mm ) (0.9 in) FIG.3-41
Weight: 0.23 kg (0.5 lbs.)
61
SELECTOR VALVE
(Part No. see Table 3-15)
The selector valve is used in applications where multiple areas
require to be protected from a single bank of containers.
The valves are pneumatically operated by a pilot container
that provides the pressure to open the valve.
The pressure enters through the inlet port of the pneumatic
container (see figure 3-42) and when the selector valve is fully
open the contained pressure exits through the outlet port.
Pressure from the outlet port is connected via a suitable pilot
Inlet Port
line to operate the appropriate number of containers required
to protect a particular hazard.
Pneumatic
A typical selector valve system is shown in figure 3-43 Cylinder
The operation of a typical system is as follows:
OutletPort
The fire detection system in one of the protected hazards
operates. A fire signal is sent to the solenoid on the pilot
Valve
container and it operates. At the same time a signal operates
a second solenoid which is connected to the pilot line from the
pilot container. This second solenoid opens and allows pilot
container pressure to pass to the appropriate selector valve.
The piston within the pneumatic cylinder operates and opens
the selector valve. When the piston is at its fullest travel the
selector valve is fully open, pressure then passes from the
outlet port of the pneumatic cylinder to the container bank.
This pressure operates the container bank and INERGEN
discharges through the selector valve into the hazard. The unit
is supplied with a non-return valve. The selector valves are full
port. FIG. 3-42 IFLOW SELECTOR VALVE
Pilot Container
FIG. 3-43 IFLOW SELECTOR VALVE SYSTEM

62
SELECTOR VALVE (CONTINUED) Technical Specification

Location on System
Fitted to the manifold Valve Construction: Steel
Valve Connection (Threaded): Threaded NPT Female Inlet
NPT male outlet
Pneumatic Port Connection 1/4 in. BSPP
Mounting Position: Horizontal or Vertical
Selector Selector Size Dimensions Weight

Valve Valve (mm/in.) (length x width) (Kg)
Assembly Assembly (mm /in.) (kg/lbs)
with 1/4 in with 6mm
O.D. Tube O.D. Tube
Fittings Fittings
441415 441499 20mm (3/4 in.) 511 x 192 (20.1 x 7.6 in.) 7.5 (16.5 lbs.)
441416 441507 25mm (1 in. ) 524 x 203 (20.6 x 8.0 in.) 8.8 (19.4 lbs.)
441440 441501 30mm (1 1/4 in. ) 527 x 227 (20.7 x 8.9 in.) 11.5 (25.4 lbs.)
441441 441509 38mm (1 1/2 in. ) 543 x 243 (21.4 x 9.6 in.) 13.0 (28.7 lbs.)
441442 441503 50mm (2 in. ) 560 x 256 (22 x 10.1 in.) 17.0 (37.5 lbs)
441443 441511 60mm (2 1/2in.) 590 x 283 (23.2 x 11.1 in.) 27.5 (60.6 lbs)
441444 441505 75mm (3in.) 612 x 310 (24.1 x 12.2 in.) 33.9 (74.4 lbs)
441445 441513 100mm (4in. ) 748 x 363 (29.4 x 14.3 in.) 58.0 (127.9 lbs.)
TABLE 3-15 SELECTOR VALVE
Note: Pneumatic Cylinder Volumes

With each selector valve shipping assembly the selector valve The volume of a pneumatic cylinder on a 3/4 in. to 3 in. selec-
solenoid actuator and appropriate fittings will be included with tor valve is equivalent to 14m (46 ft.) of 1/4 in. O.D. pneumatic
the selector valve. Additionally selector valve solenoid brackets actuation line tubing. For a 4 in. selector valve the volume
must be ordered separately (see Figure 3-45). equates to 32m (105 ft.) of tubing. These volumes must be
deducted from the total allowable volume of pneumatic actua-
Selector Valve Ancillaries tion line when using a selector valve in a system. Refer to the
A selector valve microswitch (Part No. 30116011) is available installation instructions for Selector Valves on page 3-x.
and when fitted, will electronically signal that the selector valve
has operated.
A lever (Part No. 20010013) is available to manually close the
selector valve after operation. When mounting the selector
valve sufficient clearance must be allowed for operating
the manual lever.
63
SELECTOR VALVE SOLENOID SELECTOR VALVE SOLENOID BRACKETS

(Part No. 30650013, 30650014 and 30650022)
(Solenoid with Manual Release)
Brackets are available to mount the selector valve solenoid.
The selector valve solenoid is installed between the pilot
container and selector valve and allows pneumatic release on
receipt of electrical signal from control panel.
Selector valve solenoids are offered as standard with manual
release and are offered in both metric (Part No. 441498) and
imperial (Part No. 441449) tube connection.
O/A
CRS.
FIG 3-44 SELECTOR VALVE SOLENOID ACTUATOR W/ FIG. 3-45 IFLOW SELECTOR VALVE SOLENOID BRACKETS
MANUAL RELEASE
TABLE 3-16 SELECTOR VALVE SOLENOID MOUNTING
Technical Specification (Part No. 441498 BRACKET
Actuation Type: Solenoid (normally closed)
Reset Method: Manually Part Length O/A ,
Description
Connection: 6mm tube compression fitting
Number Fixing Crs.
Voltage: 24 V dc ± 15% 30650022 Selector Valve Solenoid 360 mm(14.2 in.)
Maximum Working Pressure : 170 bar (2465 psi) Mounting Bracket (2 Solenoids) 330 mm(13.0 in.)
Consumption: 13 W 30650013 Selector Valve Solenoid 505 mm(19.9 in.)
Min Duration of Trigger Signal: Continuous Duty Mounting Bracket (3 Solenoids) 475 mm(18.7 in.)
30650014 Selector Valve Solenoid 650 mm(25.6 in.)
Protection IP 65
Mounting Bracket (4 Solenoids) 620 mm(24.4 in.)
Technical Specification (Part No. 441449)

Actuation Type: Solenoid (normally closed)
Reset Method: Manually
Connection: 1/4 in. tube compression fitting
Voltage: 24 V dc ± 15%
Maximum Working Pressure : 170 bar (2465 psi)
Consumption: 13 W
Min Duration of Trigger Signal: Continuous Duty
Protection IP 65
64
PLACEMENT INDICATOR SWITCH ASSEMBLY

The Placement Indicator Switch is a monitoring device to
indicate proper placement of the system Electric Actuator. The
Placement Indicator Switch mounts to the Electric Actuator,
and is active when depressed; allowing a small electric current
to pass through the End of Line Resistor which enables the
Fire Control Panel to indicate that the Electric Actuator is in
proper position for system operation. If the Electric Actuator is
not in proper position, the Placement Indicator Switch is open;
the current does not pass through the End of Line Resistor,
and therefore does not indicate that the Actuator is in proper
position.
FIG. 3-46 PLACEMENT INDICATOR SWITCH KIT FIG. 3-47 PLACEMENT INDICATOR MOUNT BRACKET
(Part No. 441893)
TECHNICAL INFORMATION
Housing Plastic
Switch Stainless Steel
Mount Bracket Stainless Steel
Contacts Gold
Connection: 1/2 in. - 14 NPSM
Nominal voltage: 24 VDC
Nominal current: 0.4 A
Electrical connection:
Certification: UL /ULC / FM Approved
Overall size:
Weight:
65
MANIFOLD BURST DISC ASSEMBLY (NPT) MANIFOLD BURST DISC ASSEMBLY (BSPP)
(Part No. 441372 ) (Part No. 441402)
The safety disc is designed to automatically relieve pressure The safety disc is designed to automatically relieve pressure
in the pipework system. It is required in a close section of pipe in the pipework system. It is required in a close section of pipe
between the container valves and selector valves. between the container valves and selector valves.
It is a requirement that the outlet from the safety disc is pipe to It is a requirement that the outlet from the safety disc is pipe to
atmosphere away from the personnel. A manual by-pass valve atmosphere away from the personnel. A manual by-pass valve
must be incorporated into the pressure relief arrangements to must be incorporated into the pressure relief arrangements to
allow for trapped INERGEN agent to be safely vented away to allow for trapped INERGEN agent to be safely vented away to
atmosphere. atmosphere.
FIG. 3-48 MANIFOLD BURST DISC
Technical Specification Technical Specification
Body: Brass Body: Brass

Connection: 1/2 in. NPT x 1/2 in. NPT Male Connection: 1/2 in. BSPP x 1/2 in. BSPP Male
Burst Pressure: 110 - 120 bar ( 1595 - 1740 psi) Burst Pressure: 110 - 120 bar ( 1595 - 1740 psi)
Overall Size: 1.93 in (49mm) x 1.1 in. (28mm) Overall Size: 2 in. (51mm) x 1.1 in. (28mm)
Weight: 0.274 lbs. (0.12 kg.) Weight: 0.274 lbs. (0.12 kg.)
66
PNEUMATIC ACTUATION COMPONENTS ( SI.)

The following fittings are typical examples of what is required
for the actuation system and are not meant to limit the use of
other acceptable fittings.

Specification
6mm Compression Used to connect Material: Brass
Tee (Part No. multiple selector valve Connection: 6mm DIN 2353
30880015) solenoids Compression
Fittings
Overall Size: 2.36 in. x 1.48 in.
(60 mm x 37.5 mm)
Weight: 0.064 kg
Fig. 3-49

Specification
¼ in. BSPP Used to plug unused Material: Brass
Plug(Part No. port in pneumatic Connection: 1/4 in. BSPP
H2O00022) actuator
Overall Size: 0.78 in. x 0.78 in. (20mm x 20mm)
Fig. 3-50

Specification
¼ in. BSPP x 6 This is used in the pilot Material: Brass
mm compression line when using 6mm Connection: 1/4 in. BSPP
tube coupling (Part tubing and fits into the
Overall Size: 1.32 in. x 0.63 in. (33.5 mm x 16 mm)
No. 30880007) pneumatic actuator.
Weight: 0.024 kg
Fig. 3-51

Specification
¼ in. BSPP Hose Used to connect Material: Brass
coupling (Part No. multiple actuation Connection: 1/4 in. BSPP
30880059) hoses.
Overall Size: 1.38 in. x 0.71 in. (35 mm x 18 mm)
Weight: 0.024 kg
Fig. 3-52
67
PNEUMATIC ACTUATION COMPONENTS CONTINUED (S I.)

Specification
¼in. NPT Male x This is used for Material: Brass
¼BSPP Female connecting the Maximum Pressure 250 bar (3626 psi)
adaptor (Part No. pressure switch
Overall Size: 0.86 in. x 1.5 in.
441432) hose to the manifold
(21.8mm x 38.1mm)
adaptor.
Fig. 3-53
PNEUMATIC ACTUATION COMPONENTS (IMPERIAL)

Specification
1/4 in. Used to connect Material: Brass
Compression Tee multiple selector valve Connection: Compression Fittings
(Part No. 441430) solenoids.
Overall 2.12 in. x 1.34
Size: in.(53.8mm x 43mm)
Weight: 0.07 kg
Fig. 3-54

Specification
¼ in. BSPP This is used in the pilot Material: Brass
(M) x 1/4 in. line when using 1/4 in. Connection: 1/4 in. BSPP (M) x 1/4 in
Compression Tube tubing and fits into the Compression
Coupling (Part No. pneumatic actuator.
30888026) Overall 2.36 in. x 1.48 in. (60 mm x
Size: 37.5 mm)
Weight: 0.024 kg
Fig. 3-55

Specification
1/4 in. Dowty This is used for sealing Material: Steel (BZP) , Nitrile
Seal (Part No. component assemblies Overall 0.07 in. x 0.81in (1.8mm x
31199816) when using adaptor part Size: 20.6mm)
No.s 30880007 and
30888026
Fig. 3-56
68
SPECIAL TOOLS
(Part No. as shown in table)
Special tools are required to attach and or tighten various
components.
TABLE 3-17 SPECIAL TOOLS PART NUMBERS
Part
Description
Number
35017401 ‘C’ Spanner Dia 35 mm-60 mm, Pin Dia 4 mm
441564 Pneumatic cone adaptor
441565 Pneumatic cone adaptor, Package of five
441566 Pneumatic cone reset tool
37114008 Valve Opening Tool (300 bar valve)
441533 Valve Opening Tool (128-97 valve)
025355
FIG. 3-57 ‘C’ SPANNER

(PART NO. 35017401)
FIG. 3-58 PNEUMATIC CONE ADAPTOR FIG. 3-59 PNEUMATIC CONE RESET TOOL
(PART NO. 441564) (PART NO. 441566)
69
NAMEPLATE – MAIN (PART NO. 41942)
The ‘‘MAIN’’ nameplate is available for labeling components

and/or remote pull stations to distinguish them from reserve
system components. The nameplate is furnished with four
mounting holes for ease of installation.
140 mm
(5 1/2 in.)
8 mm
(5/16 in.)
124 mm
(4 7/8 in.)
8 mm
(5/16 in.)
MAIN 48 mm
(1 7/8 in.)
64 mm
(2 1/2 in.)
PART NO.PART
41942NO. 41942
4 – 5 mm (13/64 in.)
DIAMETER HOLES
Technical Specifications: FIGURE 3-58 - NAMEPLATE - MAIN

Material: Aluminum
Mounting Hole Size: 5 mm (13/64 in.)
70
NAMEPLATE – RESERVE (PART NO. 41943)

The “RESERVE” nameplate is available for labeling compo-
nents and/or remote pull stations to distinguish them from main
system components. The nameplate is furnished with four
mounting holes for ease of installation.
140 mm
(5 1/2 in.)
8 mm
(5/16 in.)
124 mm
(4 7/8 in.)
8 mm
(5/16 in.)
RESERVE 48 mm
(1 7/8 in.)
64 mm
(2 1/2 in.)
PART NO. 41943
4 – 5 mm (13/64 in.)
DIAMETER HOLES
FIGURE 3-59 - NAMEPLATE - RESERVE

Technical Specifications:
Material: Aluminum
Mounting Hole Size: 5 mm (13/64 in.)
71
WARNING PLATE – INSIDE ROOM WITH ALARM (PART NO. 416265)

The warning plate is available for mounting inside the hazard
area to warn the personnel to vacate the hazard area when
the alarm sounds. The warning plate is furnished with four
mounting holes for ease of installation. The plate is constructed
of aluminum.
305 mm
(12 in.)
WHEN ALARM SOUNDS

VACATE AT ONCE
INERGEN AGENT 178 mm
(7 in.)
BEING RELEASED
PART NO. 416265
FIGURE 3-60 - NAMEPLATE - WARNING INSIDE ROOM

Technical Specifications:
Material: Aluminum
Mounting Hole Size: 6.5 mm (1/4 in.)
WARNING PLATE – INSIDE ROOM WITH ALARM (SPANISH TEXT)(PART NO. 441461)
CUANDO SUENA LA
ALARMA EVACUAR EL
AGENTE INERGEN ES
LIBERADO
PART NO. 441461
FIGURE 3-61 - NAMEPLATE - WARNING INSIDE ROOM SPANISH

72
WARNING PLATE – OUTSIDE ROOM WITHOUT ALARM (PART NO. 416266)

The warning plate is available for mounting outside the hazard
area to warn the personnel that the space is protected by an
INERGEN system and no one should enter after a discharge
without being properly protected. The warning plate is furnished
with four mounting holes for ease of installation.
203 mm
(8 in.)
WARNING
THIS SPACE IS PROTECTED BY AN INERGEN
FIRE SUPPRESSION SYSTEM.
WHEN SYSTEM IS DISCHARGED AS A RESULT
OF FIRE, CAUTION MUST BE TAKEN TO AVOID Technical Specifications:
EXPOSURE TO PRODUCTS OF COMBUSTION.
178 mm Material: Aluminum
DO NOT ENTER WITHOUT APPROVED SELF- (7 in.)
CONTAINED BREATHING APPARATUS OR Mounting Hole Size: 5.6 mm (7/32 in.)
UNTIL VENTILATION HAS BEEN OPERATED
FOR AT LEAST 15 MINUTES.
PART NO. 416266
FIGURE 3-62 - NAMEPLATE - WARNING OUTSIDE ROOM
WARNING PLATE – OUTSIDE ROOM WITHOUT ALARM (SPANISH TEXT)(PART NO. 441462)
ADVERTENCIA
ESTE ESPACIO ESTÁ PROTEGIDO POR UN
SISTEMA DE EXTINCIÓN DE INCENDIOS INERGEN
CUANDO EL SISTEMA SE DESCARGA COMO
CONSECUENCIA DE INCENDIO, DEBE TENERSE
CUIDADO PARA EVITAR LA EXPOSICIÓN A LOS
PRODUCTOS DE LA COMBUSTION.
NO ENTRAR SIN APARATO RESPIRATORIO
AUTÓNOMO APROBADO O HASTA QUE LA
VENTILACIÓN HA SIDO OPERADO DURANTE POR
LO MENOS 15 MINUTOS.
PART NO. 44162
FIGURE 3-63 - NAMEPLATE - WARNING OUTSIDE ROOM SPANISH
73
NOTES:
74
INERGEN Total Flood Fire Suppression SECTION 4 - INSTALLATION
INSTALLATION
This section provides general guidance on the installation of
iFLOW Fire suppression systems. However, it is of paramount
importance that persons involved in the installation of this
equipment have had previous experience in the installation
of this or similar equipment. Appropriate items of safety
equipment such as safety shoes should be worn by those
involved in the installation work.
All installations are to be performed in accordance with the
parameters of this manual and all appropriate codes and
standards from the local, state, and federal authority having
jurisdiction.
Equipment is to be installed in accordance with drawings
developed by an ANSUL Certified Systems Designer and if
appropriate approved by the Authority Having Jurisdiction. It
is not permitted for changes to equipment, pipework or nozzle
positions to be made without the authority of the ANSUL
Certified Systems Designer.
DELIVERY AND HANDLING OF EQUIPMENT

i) Check all equipment delivered against the Delivery
Note. Notify the supplier immediately if there is any
discrepancy between the equipment received and that
indicated on the Delivery Note.
ii) Store all equipment in a dry room at a temperature
between -20 °C to 54 °C (-4 °F to 130 °F) and protect
from direct sunlight, until it is ready for installation. Keep
containers secure.
! CAUTION
Make no attempt to move iFLOW containers unless they are
fitted with transport caps and anti-recoil caps.
iii) It is usual for, but not essential, for the installation to
start with the fitting of the containers. To move iFLOW
containers use a trolley and if containers are to be
raised over steps etc; ensure that appropriate lifting
equipment is used. Under no circumstances must
containers be rolled or dropped into position.
! CAUTION
Until containers are fully connected into a completed pipework
system and secured by the container bracketing the valve
transport cap must not be removed.
75
SECTION 4 - INSTALLATION INERGEN Total Flood Fire Suppression
CONTAINER FIXING 80L Container Fixing

For successful system performance, the INERGEN iFLOW
Matrix Bracket System
Containers must be located within their approved temperature
Matrix brackets shall only be used with 80 Liter iFLOW
ranges of -20°C to 54°C (-4°F to 130°F).The INERGEN
Containers and shall only be wall mounted.
Containers shall be installed so that they can be easily
accessed for servicing and replacement after use. Then
Ensure that there is at least 300 mm (11.8 in.) free access at i) Securley fasten wall strut to a ridged wall at 914mm (36 in.)
theends of the container bank, and at least 1000mm (39.4 in.) ii) If first row, position Bracket Anchors in place.
free access at the front of the container bank.
iii) Move container into place and assemble Matrix Bracket and
There are two types of brackets available for the 80 Litre
container, one being the Matrix Bracket System and the Bolt to Anchor Assembly as shown below.
second being the Floor Mount Bracket System. iv) Securley fasten anchor components and Bracket Bolts
There is one type of bracket available for the 140 Litre Warning Statement
container but comes in a two container or a three container DO NOT REMOVE SHIPPING CAP UNTIL CONTAINER IS
configuration SECURE.
Caution Statement
Proper Fasteners must be used when mounting container
bracketing to rigid wall. Failure to properly mount could cause
container movement upon discharge.
FIG. 4-1 80 LITRE BRACKET

76
Floor Mount Bracket

Floor Mount Bracket shall only be used with 80L iFLOW
Containers and shall only be floor mounted.
The Floor Struts are to be securely fastened to the floor.
Bracket assemblies are available in modules for two to
six cylinders and can also be conected together for any
combination over six. Bracketing can be assembled to support
single row, double row, or back to back rows of cylinders.
Bracketing components are painted in red enamel coating.
Uprights and backform assemblies can be bolted or welded
together, whichever makes the installation more convenient.
Caution Statement
Proper Fasteners must be used when mounting container
bracketing to the floor. Failure to properly mount could cause
container movement upon discharge.
FIG. 4-2 80 LITRE FLOOR BRACKET
77
140L Container Fixing Single Row

There are two types of brackets available for the 140 Litre
container. Both brackets are wall mount only and come in
configurations of single row two container and single row three
container. The container bank must be configured so that each
140 Litre container is connected through a manifold or to the
discharge pipe network. If a manifold is required it is always
fixed to the wall. Various typical container bank configurations
are shown in the appendix to this manual. The general
instructions for 140 litre brackets are:
• Fit rear crosspiece brackets to the wall, the lower bracket
at the height of 845 mm (33.3 in.)and the upper bracket at
the height of 1290 mm (50.8 in.).
• Position first container against one end of the rear upper
and rear lower cross piece bracket.
• Fit Rear separator rods to either side of the container by
screwing into the rear upper and rear lower cross piece
bracket using either a M12 square nut or a threaded hole
in the bracket.
• Position the next container beside the first container and fix
another separator rod.
• Attach the front upper and front lower cross piece bracket
to the separator rods and fix using a washer and a M12
stainless steel nut.
• Complete the pipework installation ready for connection to
the container bank.
• Remove the container transport cap from the containers
and then remove the anti recoil cap and immediately fit
the check valve to the valve outlet, interlink the discharge
hoses between the check valves and fit to the installed
pipework.
FIG. 4-3 140 LITRE BRACKETS

78
CHECK VALVE INSTALLATION DISCHARGE HOSE INSTALLATION

The inlet of the check valves are assembled directly on to the There are two different types of hoses available, two for 80 litre
outlet of the iFLOW container valve. The discharge hoses are containers (Part No’s 91116026 and 91116050) and two for
fitted between the check valves. 140litre containers (Part No’s 91116045 and 91116046). They
i) The inlet of the check valves are assembled directly are all of the same design and only differ in their overall length.
on to the outlet of the iFLOW container valve. The i) On the first container one side of the check valve is
discharge hoses are fitted between the check valves. sealed using a ¾ in. blind cap and a dowty seal. The
ii) To connect the discharge hoses, see Figure 4-6. other side has male adaptor fitted to it.
iii) Install the wall mounting bracket, then the manifold and ii) A dowty seal is also used to attach the male adaptor to
the discharge pipework. Next secure the container with the check valve. No thread sealant is required on any
their container brackets before removing the container joints for the discharge hose/check valve process.
transport caps and fitting the check valves to the outlet iii) The male end of the discharge hose is screwed into the
of the container valve. second check valve and then the female swivel end of
iv) The check valves are fitted to the outlet of the container the hose is attached to the male adaptor fitted to the
valve via the swivel nut. Sealant is not required on this first check valve end (see Figure 4-6).
joint. iv) Repeat the connection steps for the remaining
v) Tighten using a wrench on the swivel nut while at the containers.
same time holding the check valve body in the correct v) At the last container the final discharge hose is connected
orientation with another wrench. either to a manifold or directly to the discharge pipework.
! CAUTION
Should one container need to be removed from the installation
due to leakage or similar problem the check valve should be
removed from the container valve outlet by unscrewing the
swivel nut. The discharge hoses going into and coming from the
Note:When designing a system for 60 second discharge a
check valve should be left securely fastened to the check valve.
maximum of 2 containers may be connected through discharge
(See label in Figure 4-5)
hoses before connecting to a manifold or to discharge
pipe network. When designing a system for 120 seconds a
maximum of 3 containers may be connected through discharge
hoses before connecting to a manifold or to the discharge
pipe network. For 140 Litre systems, the container bank must
be configured so that each 140 Litre container is connected
through a manifold or to the discharge pipe network.
DO NOT DISASSEMBLE HOSES

FROM HORIZONTAL CHECK VALVE
ATTENTION
025326
ONLY DISCONNECT BETWEEN HORIZONTAL
FIG. 4-4 IFLOW CHECK VALVE CHECK VALVE AND iFLOW VALVE
025326
FIG. 4-5 IFLOW CHECK VALVE LABEL
79
1: Dowty Seal supplied as part of the horizontal iFLOW check valve (part no. 21114011).
2: Blind Cap and Dowty seal ordered separately.
2
3: Dowty seal supplied on male end of hose.
3/4 in. Blind Cap
(Part No. 30390160)
2
Male coupling 3/4 in. Dowty Seal
(Part No. 30600205) (Part no. 95108010)
1 Male end of hose

3/4 in. Dowty Seal
(Part no. 95108010) Female end of hose
3
3/4 in. Dowty Seal
1
(Part no. 95108010)
3/4 in. Dowty Seal
(Part no. 95108010)
FIG. 4-6 IFLOW DISCHARGE HOSE IN MATRIX SYSTEM

025311
DO NOT DISASSEMBLE HOSES

FROM HORIZONTAL CHECK VALVE
ATTENTION
ONLY DISCONNECT BETWEEN HORIZONTAL

CHECK VALVE AND iFLOW VALVE
025326
FIG. 4-5 IFLOW CHECK VALVE LABEL
80
ACTUATION INSTALLATION pneumatic actuators to the iFLOW container valves. When the
Pneumatic actuation is run in either metric 6mm or 1/4 in. pilot container top cap is removed if the unit is accidentally
O.D. copper or stainless steel tubing. Brass or stainless steel operated via one of its actuation devices the valve will not
compression fittings can be used on copper tubing, but only open.
stainless steel compression fittings can be used on stain- Fit the outlet adaptor to the outlet of the pilot container valve.
less steel tubing. The tubing and fittings are to be rated for a From the outlet adapter you can fit either a pilot hose or an
working pressure of 100 bar (1450 psi.) or greater. Tubing is to adaptor to tubing. The bleed valve is fitted to the other port in
have a minimum wall thickness of 0.76mm (0.030 in.) the tee piece.
PILOT CONTAINER
NOTICE
The iFLOW Container bank is operated by a pilot container.
When all actuation devices are fitted to the
The pilot container contains nitrogen at 100bar. There are
container bank replace the pilot container top
three sizes available, a nominal 3 litre, 13 litre and 50 litre. All
cap at a torque of 33.9 Nm to 40.7 Nm (25 ft
are supplied with a contacted pressure gauge, solenoid and
lb to 30 ft lb)
manual release. The contacted pressure gauge and solenoid
are factory fitted but the manual release is fitted on site. When
the pilot container is operated pressure flows to the pneumatic
actuators fitted to the iFLOW container valves.If required,
Install placement Indicator Switch Assembly according to
supplied instructions PUL L
FIG. 4-7 IFLOW PILOT CONTAINER AND VALVE

For installations with more than 40 agent containers and using
13L or 50L pilot containers, the pneumatic actuation line from
the pilot container must be connected to the actuation hoses
at the midpoint of the container bank with a tee connection so
that the actuation pressure flows to the same number (+/-1) of
pneumatic cones from each outlet of the tee.
CONTAINERS (20 plus) CONTAINERS (20 plus)
TEE
ACTUATION LINE
PILOT CYLINDER
EXAMPLE CONNECTION
The 3 Litre pilot containers are wall mounted, whereas all
other pilot containers are floor mounted. Secure the pilot
container bracket to the wall. Then fit the pilot container to
its bracket and ensure that the pressure gauge is visible and
that the manual actuator is easily accessible. Remove the
pilot valve top cap when fitting the control pilot hoses and the
81
PLACEMENT INDICATOR SWITCH (iFLOW VALVE) SPECIFICATIONS

These installation instructions are intended for use with the Housing: Molded Plastic (Nylon)
Electric Actuator Placement Indicator Switch Assembly Kit Switch Assembly:
(Part No. 441872).
Current Rating: 0.4 A
Personnel responsible for the installation, recharge, or
maintenance must read and fully understand these instructions Rated Voltage: 24 VDC
prior to attempting to install the Placement Indicator Switch. Fasteners: Stainless Steel
INSTALLATION
! CAUTION
1. Remove the gauge shroud from the valve assembly.
The Placement Indicator Switch will not function correctly if not
Shroud removal can be done by hand. See Figure 4-9
properly installed. Read and follow all instructions carefully.
Ensure the placement indicator switch is properly communicating
with the fire control panel before leaving the location.
Valve assembly
DESCRIPTION
The placement indicator switch (see Figure 4-8) is a monitor- Gauge Shroud
ing device to indicate proper placement of the system electric
actuator. The switch mounts directly to the actuator, and is
active when the sensor switch is depressed, allowing a small
electric current to pass through the end-of-line (EOL) resistor*.
Passing current through the EOL resistor enables the fire control
panel to indicate the actuator is in the proper position for system
operation.
If the electric actuator is not in the proper position, the placement FIGURE 4-9 GAUGE SHROUD REMOVAL
indicator switch is closed (not active). The current does not pass 009594
through the EOL resistor, and therefore the fire control panel 2. Install the placement indicator mounting bracket. See
indicates the actuator is not in the proper position. Figure 4-10 and Figure 4-12.
* Refer to fire control panel for correct EOL resistor value. NOTE:
Ensure the finger tabs are positioned on each side of
the square base on the underside of the valve and are
1.8 IN. correctly aligned. Finger tabs should fit snugly over the
(46 mm)
valve assembly. See Figure 4-12 for finger tab location.
Finger Tabs
2.9 IN. on Placement
(73 mm) Indicator Mounting
Bracket
2.2 IN.
(56 mm)
Mounting
Sensor switch Bracket
0.8 IN. FIGURE 4-10 PLACEMENT INDICATOR MOUNTING

(20 mm)
BRACKET INSTALLATION
009622
FIGURE 4-8 PLACEMENT INDICATOR SWITCH
009586
82
Detail a
INSTALLATION (Continued)
3. Reinstall the gauge shroud that was removed in Step 1.
See Figure 4-11 and Figure 4-12
Mounting
009616
Bracket
Mounting SENSOR SWITCH
Bracket (SHOWN FULLY
DEPRESSED)
Gauge
Shroud
Mounting nut
(fastens to Detail a
integral bolt)
Placement
indicator
FIGURE 4-11 REINSTALL GAUGE SHROUD switch
009623

MOUNTING BRACKET
009625
Mounting Bracket 6. Secure the placement indicator switch horizontal position

by snugging the mounting nut tight.
! CAUTION
Do not over-tighten the mounting nut to the placement
indicator switch housing.
Finger Tab
(TWO PLACES) 7. Locate the cable gland found in the Placement Indicator
Gauge Shroud
Switch Installation Kit.
a. Remove the cover of the placement indicator switch
FIGURE 4-12 UNDERSIDE OF VALVE WITH GAUGE
using the appropriate screw driver. See Figure 4-14.
SHROUD AND MOUNTING BRACKET ASSEMBLED
009624 Note: Do not remove the connector retainer cover.
IMPORTANT:
Ensure the finger tabs are positioned toward the bottom of sensor Switch AND Connector
Housing
Assembly
the valve and correctly aligned. See Figure 4-12.
4. Secure the mounting bracket to the placement indicator Connector retainer cover (Do not
remove)
switch housing using the nut provided. See Figure 4-13.
The nut secures to the integral bolt on the placement
indicator switch. See Figure 4-14. Leave the nut slightly
loose for adjustment later. Cover
5. Adjust the horizontal position to ensure the sensor switch

is fully depressed. See Figure 4-13, Detail A. Screw
(cover) Integral bolt
Screw - Two Places

(for connector Retainer
COVER)

INTERNAL COMPONENTS
009592

83
INSTALLATION (Continued) 9. Separate the two conductor wire, strip the wire covering,
remove covering from the ends, and install into the upper
Step 7 (Continued) switch connector per the wiring diagram. Reference your
b. Run a 16-18 AWG, 2 conductor power-limited AUTOPULSE fire control panel documentation for correct
cable through the cable gland and continue into the EOL resistor value and install the correct EOL resistor per
placement indicator switch as shown. See Figure 4-15. the wiring diagram. See Figure 4-17.
c. Hand-tighten the cable gland to the placement indicator

+ Or – 4
switch housing. See Figure 4-15. At this time, do not
tighten cable gland to wire.
To control panel input circuit 3

programmed for supervisory
housing
eol RESISTOR specific to

2
autopulse FIRE CONTROL
panel
+ Or – 1
FIGURE 4-17 EOL RESISTOR ELECTRICAL DIAGRAM
Cable gland 009621
10. Reconnect the upper and lower connectors that were

16-18 AWG, 2 conductor
disconnected in Step 8 ensuring complete insertion.
sheathed wire
11. Arrange the wiring within the placement indicator switch
housing.
12. Tighten the cable gland to the wire. Tightening the nut to
cable gland will compress the cable gland grommet, and
FIGURE 4-15 INSERT WIRE AND CABLE GLAND bind the grommet to the wire.
009591
8. Disconnect the upper switch connector from the lower 13. Re-assemble the cover to the housing using the appropri-
switch connector by pulling the upper connector apart from ate screw driver.
the assembly with your fingers. See Figure 4-16. 14. Once in place, run the other end of the wire to the wall
mounted junction box that will be wired through conduit to
Upper switch
connector
the fire control panel.
15. Ensure all other electrical connections are complete, and
ensure the placement indicator switch is indicating proper
position at the fire control panel.
Note: The converted metric values in this document are provided for dimensional
Lower switch reference only and do not reflect an actual measurement.
connector
FIGURE 4-16 SEPARATE UPPER SWITCH CONNECTOR

009615
84
MANUAL LEVER RELEASE PRESSURE SWITCH WITH INTERLOCK

This device allows a manual actuation of the pilot container.
The pressure switch has two sets of contacts, normally open
To activate the pilot container first remove the safety pin, then
and normally closed. The pressure switch may be used to
manually pull the lever backwards and downwards
provide an electrical indication of the release of INERGEN or to
i) Check to make sure seals in the safety pin are
perform ventilation shutdowns or other interlock functions. For
not damaged and that the O-ring is located in its iFLOW systems using a manifold it is mounted on the manifold.
groove For iFLOW systems not requiring manifolds it is mounted on
ii) The release is fitted to the pilot container as the coupling union used to connect the container bank to the
indicated in Figure 4-9 discharge pipe work.
iii) Before fitting check that the pneumatic actuator pin
is fully seated (see warning note below). The pressure switch is designed to be mounted on any suitable
iv) Tighten using the gooseneck wrench specified in flat surface, near the containers, using the two mounting tabs
this manual provided. Ensure the container is bracketed securely before
v) The unit is sealed by its o-ring and no additional connecting the switch. For single container systems remove
sealant is required the plug from pilot port, fit appropriate adaptors and using
either pneumatic tubing or pilot hose, connect switch to pilot
port on master valve. For multiple container systems fit appro-
! WARNING priate adaptors and using either pneumatic tubing or pilot hose,
Failure to reset the actuator prior to fitting onto the container connect switch to tee on final slave valve.
valve will result in the immediate operation of the container Electrical connections are detailed in the electrical installation
valve and the potentially hazardous discharge of the container section of the manual (Page 4-19).
To reset the pressure switch after a system discharge, perform
the following steps:
1. Remove the pressure from the actuation line of the pressure
switch (if not already done).
2. Depress the plunger on top of the switch until the top of the
plunger is flush with the top of the pressure port. An audible
click should be heard.
FIG. 4-18 PRESSURE SWITCH WITH INTERLOCK
85
SELECTOR VALVE SELECTOR VALVE SOLENOID AND MANUAL RELEASE

Selector valves have threaded connections. They are Electrical and manual activation device to control the opening
connected between the end of the discharge manifold and the of the selector valves. Brackets are available to mount 2, 3 or 4
discharge pipe system for a particular hazard. selector valve solenoids.
Selector valve manifolds designed for use with the selector i) Secure the bracket to the wall at an appropriate height to
valve are available. Alternatively manifolds can be fabricated enable easy manual actuation.
using special weldolets as specified in this manual. ii) Actuation tubing is used to connect the outlet of the pilot
i) First fit the selector valve manifold to the end of the container to the inlet(s) of the selector valve solenoid(s).
discharge manifold then fit the selector valve to the selector iii) Actuation tubing is then fitted between the outlet of the
valve manifold. selector valve solenoid and the inlet of the appropriate selector
ii) Apply Teflon tape (PTFE) to the male thread on the valve pneumatic piston.
selector valve manifold outlet. Do not apply Teflon (PTFE) tape
to the first two threads.
iii) Then attach the pneumatic actuation tubing to the inlet of
the selector valve pneumatic piston.
iv) Finally connect the pneumatic actuation tubing to the
outlet port of the pneumatic piston and run the pneumatic
actuation line to the container bank to operate the appropriate
number of iFLOW container(s) for the hazard.
! CAUTION ! CAUTION
The selector valve pneumatic piston pivots on its top mounting It is essential to ensure that the pressure from the pilot
during actuation and the pneumatic actuation line needs to be container goes to the inlet part of the selector valve solenoid. If
able to flex to accomodate this movement. Typically a “pigtail” accidentally fitted to the outlet the wrong selector valve could
(coil) in the pneumatic actuation line is sufficient. Alternatively a operate when the pilot container discharges.
suitable flexible hose may be used.
Inlet Port
Pneumatic
Cylinder
OutletPort
Valve
025331
FIG. 4-19 IFLOW SELECTOR VALVE FIG. 4-20 SOLENOID VALVE AND MANUAL RELEASE
86
PLACEMENT INDICATOR SWITCH (SELECTOR VALVE) SPECIFICATIONS

These installation instructions are intended for use with the Housing: Molded Plastic (Nylon)
Electric Actuator Placement Indicator Switch Assembly Kit Switch Assembly:
(Part No. 441893).
Current Rating: 0.4 A
Personnel responsible for the installation, recharge, or mainte-
nance must read and fully understand these instructions prior Rated Voltage: 24 VDC
to attempting to install the placement indicator switch. Fasteners: Stainless Steel
INSTALLATION
! CAUTION
1. Set the placement indicator mounting bracket in the proper
The Placement Indicator Switch will not function correctly if not
location on the solenoid mounting bracket.
properly installed. Read and follow all instructions carefully.
Ensure the placement indicator switch is properly communicat- a. Align short vertical leg of placement indicator mount-
ing with the fire control panel before leaving the location. ing bracket against vertical leg of solenoid mounting
bracket. See Figure 4-22.
iFLOW selector
valve assembly
DESCRIPTION
The placement indicator switch (see Figure 4-21) is a Placement
indicator
monitoring device to indicate proper placement of the system mounting
electric actuator. The switch mounts directly to the actuator, bracket
and is active when the sensor switch is depressed, allowing

a small electric current to pass through the end-of-line (EOL)
resistor*. Passing current through the EOL resistor enables
the fire control panel to indicate the actuator is in the proper
position for system operation.
Solenoid
If the electric actuator is not in the proper position, the mounting
bracket - vertical
placement indicator switch is closed (not active). The current leg
does not pass through the EOL resistor, and therefore the fire
control panel indicates the actuator is not in the proper position.
* Refer to fire control panel for correct EOL resistor value. Align short vertical leg with solenoid
mounting bracket
FIGURE 4-22
1.8 IN. PLACEMENT INDICATOR
(46 mm)
MOUNTING BRACKET LOCATION
009614
b. Confirm horizontal leg of placement indicator mounting

bracket is against the iFLOW selector valve assembly.
See Figure 4-22
2.9 IN.
(73 mm)
Important:
Ensure the bracket is aligned as shown in Figure 4-22
and Figure 4-23.
2.2 IN.
(56 mm)
Sensor switch
0.8 IN.
(20 mm)
FIGURE 4-21
PLACEMENT INDICATOR SWITCH
009586
87
INSTALLATION (Continued) 5. Secure mounting bracket to placement indicator switch

2. Once the placement indicator mounting bracket is properly housing using the nut provided. See Figure 4-25. The nut
aligned, as shown, mark bolt-hole location on the solenoid secures to the integral bolt on the placement indicator
mounting bracket. See Figure 4-23. switch. See Figure 4-25. Leave the nut slightly loose for
adjustment later.
6. Adjust the horizontal position to ensure the sensor switch
is fully depressed. See Figure 4-25, Detail A.
Detail a
009616
Sensor switch
(shown fully
depressed)
Mark bolt-hole
Location
horizontal leg against
Placement
iflow selector valve
indicator switch
FIGURE 4-23
BOLT-HOLE LOCATION
009618
3. Using a #2 bit, drill a hole through the solenoid mounting

bracket at the mark made from the previous step.
! CAUTION
Mounting nut (fastens
Use care when drilling through the bracket to ensure debris to integral bolt)
does not make contact with the solenoid.
4. Securely bolt placement indicator mounting bracket to

solenoid mounting bracket using the #10 bolt and
#10 lock-nut provided. See Figure 4-24. FIGURE 4-25
009620
7. Secure the placement indicator switch in horizontal

position by snugging the mounting nut tight.
! CAUTION
Do NOT over-tighten the mounting nut to the placement
indicator switch housing.
#10 bolt (Provided)
solenoid mounting #10 lock-nut

bracket (provided)
FIGURE 4-24
SECURE PLACEMENT INDICATOR
MOUNTING BRACKET
009619
88
INSTALLATION (Continued) 9. Disconnect the upper switch connector from the lower
8. Locate the cable gland found in the Placement Indicator switch connector by pulling the upper connector apart from
Switch Installation Kit. the assembly with your fingers. See Figure 4-28.
a. Remove the cover of the placement indicator switch

upper switch connector
using the appropriate screw driver. See Figure 4-26.
Note: Do not remove the connector retainer cover.
Sensor Switch AND Connector

Housing
Assembly
lower switch connector
Connector retainer
cover (Do not remove)
Cover
Placement indicator switch

Screw
(cover)
Integral bolt
Screw - Two Places

(for connector Retainer FIGURE 4-28
cover) END OF LINE RESISTOR SWITCH CONNECTOR
FIGURE 4-26 ASSEMBLY
009615
INTERNAL COMPONENTS 10. Separate the two conductor wire, strip the wire cover-
009592 ing, remove covering from the ends, and install into the
b. Run a 16-18 AWG, 2 conductor power-limited cable upper switch connector per the wiring diagram. Reference
through the cable gland and continue into the place- AUTOPULSE fire control panel documentation for correct
ment indicator switch as shown. See Figure 4-27. EOL resistor value and install the correct EOL resistor per
the wiring diagram. See Figure 4-29.
c. Hand-tighten the cable gland to the placement indicator
switch housing. See Figure 4-27.
+ or – 4
housing
To control panel input circuit 3

programmed for supervisory
eol resiStor specific to

2
AUTOPULSE fire control
panel
cable gland
+ or – 1
FIGURE 4-29
16-18 AWG, 2 conductor EOL RESISTOR ELECTRICAL DIAGRAM
sheathed wire 009621
FIGURE 4-27
INSERT WIRE AND CABLE GLAND
009591
89
RELEASE SYSTEMS FOR SELECTOR VALVES Both the pilot container and the selector valve solenoid are
The fitting of selector valves to an iFLOW system allows fitted with manual releases to operate the system in the event
multiple hazards to be protected from a single bank of of an electrical failure. The system can be designed to operate
containers. Figure 4-30 shows a system where three containers any number of iFLOW containers to enable the protection of
can be discharged into either one of two unequal risk's. If there hazards of un-equal size. In these installations pilot line non-
is a fire in Area 1 the selector valve needs to be operated and return valves are used to control the number of containers
then the three containers in the container bank need to be discharged into a particular hazard.
released. A typical operating sequence is as follows: The pilot line non return valve is fitted directly to the pneumatic
actuator valve. It is supplied with an adaptor fitted to its outlet
i) The fire detection system in area 1 activates and sends with the correct male thread to fit directly to the pneumatic
a signal to the solenoid mounted on the pilot container. actuator valve. No pipe sealant is required when fitted to the
At the same time an electrical signal is also sent to open pneumatic actuator valve in this manner.
the selector valve solenoid for Area 1. However various adaptors are available to fit the pilot line non
ii) The pilot container operates and sends pressure into return valve using pilot line hoses or tubing if the preferred
the actuation line and through the open selector valve method is not suitable.
solenoid for Area 1.
The permitted variations to fit the pilot line non return valve are
iii) Pilot container pressure from the outlet of the open detailed in this manual. (see tables 22-23)
selector valve solenoid then flows to the inlet of the
selector valve actuation piston.
iv) This pressure operates the selector valve actuation ! CAUTION
piston and opens the selector valve. The selector valve pneumatic piston pivots on its top mounting
v) When the selector valve is fully open pilot line pressure during actuation and the pneumatic actuation line needs to be
flows from the exhaust port of the selector valve able to flex to accomodate this movement. Typically a “pigtail”
pneumatic piston and operates all three of the containers (coil) in the pneumatic actuation line is sufficient. Alternatively a
in the container bank. suitable flexible hose may be used.
NOTICE
Only the configurations shown in this manual
as the permitted variations to fit a non return Discharge to Area 2
valve can be used. Failure to use the specified
fittings may result in the pilot line non return Discharge
valve malfunctioning and therefore causing the to
suppression system to fail to operate. Area 1
If the fire is in Area 2, the fire detection system in that area sends
a signal to operate the Area 2 selector valve solenoid. In this case
the actuation pressure is supplied to containers 1, 2 but prevented
from being supplied to container 3 by the actuation line non-return
valve. This results in only 2 containers being discharged to Area 2.
Area 1
solenoid
Area 2
solenoid
1 2 3
NON RETURN VALVE FITTING
FIG. 4-30 RELEASE SYSTEM FOR SELECTOR VALVES

90
RELEASE SYSTEMS FOR SELECTOR VALVES
Pilot Line Non Return Valve Configurations (SI)
Configuration Parts Required Comments
Inlet to pilot line non return valve 1 x Part No. 20006020 pilot line non return No additional components
is an actuation hose; outlet fitted valve required
directly to a pneumatic actuator
Inlet to pilot line non return 1 x Part No. 20006020 pilot line non return Fit Part No 30880007 to the
valve is 6 mm o/d copper valve inlet of the pilot line non return
tubing ; outlet fitted directly to a 1 x Part No. 30880007 6 mm o/d tubing male valve
pneumatic actuator adaptor
1 x Part No. 31199816 1/4 in. Dowty seal
Inlet to pilot line non return valve 1 x Part No. 20006020 pilot line non return Fit Part No 30880059 to the
is an actuation hose; outlet is an valve outlet of the pilot line non return
actuation hose 1 x Part No.30880059 female/female actuation valve
hose coupling
Inlet to pilot line non return valve 1 x Part No. 20006020 pilot line non return Remove adaptor supplied
is 6 mm o/d copper tubing ; valve fitted to the pilot non return
outlet is 6mm o/d copper tubing 2 x Part No. 30880007 6 mm o/d tubing male valve outlet and fit Part No.
adaptor 30880007 to both inlet and
2 x Part No. 31199816 1/4 in. Dowty seal outlet of the pilot container non
return valve
TABLE 22 RELEASE SYSTEM COMPONENTS
Pilot Line Non Return Valve Configurations (Imperial)
Configuration Parts Required Comments
Inlet to pilot line non return 1 x Part No. 20006020 pilot line non return No additional components
valve is an actuation hose; valve required
outlet fitted directly to a
pneumatic actuator
valve is 1/4 in. o/d copper valve inlet of the pilot line non return
tubing ; outlet fitted directly to a 1 x Part No. 30888026 1/4 in. o/d tubing male valve
pneumatic actuator adaptor
1 x Part No. 31199816 1/4 in. Dowty seal
valve is an actuation hose; valve outlet of the pilot line non return
outlet is an actuation hose 1 x Part No. 30880059 female/female actuation valve
hose coupling
Inlet to pilot line non return 1 x Part No. 20006020 pilot line non return Remove adaptor supplied
valve is 1/4 in. o/d copper valve fitted to the pilot non return
tubing ; outlet is 1/4 in. o/d 2 x Part No. 30888026 1/4 in. o/d tubing male valve outlet and fit Part No.
copper tubing adaptor 30888026 to both inlet and
2 x Part No. 31199816 1/4 in. Dowty seal outlet of the pilot container non
return valve
TABLE 23 RELEASE SYSTEM COMPONENTS
91
SOLENOID VALVE PNEUMATIC ACTUATOR

The solenoid valve is supplied factory fitted to the pilot container. The pneumatic cone (1) comprises an internal piston (2) fitted with
Do not electrically connect the unit until the system is ready for firing pin (3). When the piston is pressurised by the pilot container
commissioning. it moves forward and the firing pin ruptures an actuating disc in the
iFLOW valve causing it to operate.
The pneumatic cone (1) has a pneumatic coupling (4) attached
! WARNING to it by a fixing screw (5). The pneumatic coupling has two ports,
In the event of a fault with the solenoid valve each of which can be used as either an inlet or outlet. The fixing
return the complete pilot container to TYCO. screw also has a port that can be used as either an inlet or outlet.
DO NOT ATTEMPT TO REMOVE THE SOLENOID BASE The pneumatic actuator is supplied with a blind cap (6) installed
FROM THE PILOT CONTAINER ON SITE. in the fixing screw. The blind cap can be used to plug any of the
three ports.
To assemble the Pneumatic cone 3 way to the iFLOW valve carry
out the following steps:
i) Unscrew the fixing screw and separated the Pneumatic
cone from the pneumatic coupling.
ii) Fit the pneumatic cone to the iFLOW valve using a
C-Spanner to each container in turn.
iii) Re-attach the pneumatic coupling to the pneumatic
cone using the fixing screw and tighten with a suitable
spanner. Fit the pilot hoses to the inlet and outlet of the
pneumatic coupling.
iv) On the last container to be pneumatically operated fit
the supplied ¼ in. blind cap and decompression screw
to the pneumatic coupling outlet port / end of line port.
v) The unit is sealed by its O ring and no additional sealant
is required.
025302A
FIG. 4-31 PART NO. 30118APB PNEUMATIC ACTUATOR
! CAUTION
Before fitting the pneumatic cone to the iFLOW valve ensure
that the operating pin is fully retracted by pushing down with a
screwdriver. The operating pin must not be protruding from the
pneumatic cone.
92
ACTUATION HOSE
1/4 in. diameter Teflon hoses fitted with brass ends are used
to connect the pneumatic actuators together and, depending
on the distance from the pilot container to the agent container
bank, could also be used to transmit the pressure from
the pilot container to the container-to-container pneumatic
actuation line. Depending on the size of the pilot container
the pilot actuation line is either connected to the pneumatic
actuation line at the first agent container or midpoint in the
container-to-container pneumatic actuation line. Refer to page
4-7 for details. The minimum bending radius is 30 mm (1.2
in.). They are available in two different lengths to suit various
configurations of the container bank.
i) Firstly fit the actuation hoses between the pneumatic
cones fitted to the iFLOW valve. It is recommended
not to connect the actuation hose between the pilot
container and the agent container bank until the system
is being commissioned.
ii) For selector valve systems various fittings and non-
return valves are available to configure the container
bank. For these systems reference must be made to the
installation drawings to enable the correct configuration
of the pneumatic actuation line.
iii) No sealant is required when fitting hoses to the
pneumatic cones.
! CAUTION
Avoid twisting the flexible hoses during assembly. Hold the
hose fitting with pliers while tightening the swivel end of the
hose into the pneumatic cone.
025335
FIG.4-32 ACTUATION HOSE INSTALLATION
93
ELECTRICAL INSTALLATION
Once the pneumatic actuation line is completed the various
electrical components can be electrically connected. It is
recommended that the top cap on the pilot container valve is
removed while carrying out the electrical installation as then
if there is an accidental operation of the electrical solenoid the
pilot container will not operate. The electrical connections for the
various components are described in this section.
PRESSURE SWITCH
For electrical installation remove the cover plate to access the
wiring terminals. Connections can be made either normally
open or normally closed. The End of Line resistor must be
installed to suit the control unit, typically 4K7.
FIG. 4-33 PRESSURE SWITCH ELECTRICAL

INSTALLATION
SOLENOID VALVE
Make sure that the electrical power supply is disconnected during
electrical connections that the top cap is removed. Connect
solenoid valve as shown below:
FIG. 4-34 SOLENOID VALVE ELECTRICAL INSTALLATION 025337
Once connected, place back the top cap of the pilot valve.
94
PRESSURE GAUGE (CONTACTED TYPE)

The pressure gauges with electrical contacts are NORMALLY
OPEN (container empty) and should be wired as below: (Voltage
input can be applied to either terminal) .
SERIES CONNECTION
PRESSURE GAUGE NORMALLY OPEN
(CONTACT BREAKS ON FALLING PRESSURE)
TO CONTROL
Resistor GAUGE GAUGE GAUGE
PANEL
white yellow white yellow
brown green brown green
Gauge contacts shown in open

position (trouble/fault condition) elecschamtics
FIG. 4-35 CONTACTED PRESSURE GAUGE ELECTRICAL INSTALLATION
Voltage: 4.5 - 24V dc

Current: 5 - 50 mA
Max. Consumption: 3W
95
TYPICAL IFLOW MANIFOLD GEOMETRY AND SPACING
100 mm
(3.94 in.)
NPT ( M)
NPT ( M)
SLEEVE 1/2” BSPT (F)
SLEEVE 3/4” BSPP (F)
100 mm 350 mm 350 mm 300 mm

(3.94 in.) (13.78 in.) (13.78 in.) (11.8 in.)
1100 mm
(43.3 in.) 025346
FIG. 4-36 (TYPICAL EXAMPLE) 80L IFLOW MANIFOLD (THREE PORT SHOWN)
For additional ports on the 80L iFLOW manifold please add 350mm to the length per additional port.
100 mm
(3.94 in.)
NPT ( M)
NPT ( M)
SLEEVE 1/2” BSPT (F)
SLEEVE 3/4” BSPP (F)
100 mm 400 mm 400 mm 300 mm

(3.94 in.) (15.75 in.) (15.75 in.) (11.8 in.)
1200 mm
(47.24 in.)
025347
FIG. 4-37 (TYPICAL EXAMPLE) 140L IFLOW MANIFOLD (THREE PORT SHOWN)
For additional ports on the 140L iFLOW manifold please add 400mm to the length per additional port.
96
PIPE DISTRIBUTION SYSTEM

vi).
Size reductions can be accomplished with the use of
reducing bushings, reducing couplings, reducing tees, or
The discharge pipe system must be installed as indicated on the
reducing elbows.
installation drawings. For general piping and fixing design rules
refer to FSSA PIPE DESIGN HANDBOOK For Use With SPECIAL vii. Bushing up (increasing pipe size) in the downstream piping
HAZARD FIRE SUPPRESSION SYSTEMS. is acceptable immediately after the pressure reducer only.
Increase in size can be no greater than two nominal pipe
Maximum distance between two pipe fixings on the installed pipe sizes. Only the use of a close nipple and reducing coupling
shall not exceed the following values: or a swaged nipple can be used.
viii).Nozzles to be located at the top of the hazard area, aimed
downward. (Exception: Nozzles located in subfloors can be
Distance
Pipe Size Between Rod Diameter (Inches) aimed either up or down.)
supports (feet) Note: Please see Page 3-10 thru 3-12 for nozzle
requirments.
1/4 in. 7 3/8 in.
1/2 in. 7 3/8 in.
ix).
Make certain the I.D. of all 1/4 in. piping used in the
agent distribution system is within manufacturer’s tolerance.
3/4 in. 7 3/8 in. Undersized I.D. of pipe will cause pressure and agent flow
1 in. 7 3/8 in. problems.
1 1/4 in. 7 3/8 in. MANIFOLD BURST DISC ASSEMBLY
1 1/2 in. 9 3/8 in. The safety disc is designed to automatically relieve pressure
2 in. 10 3/8 in. in the pipework system. It is required in a close section of pipe
2 1/2 in. 11 1/2 in. between the container valves and selector valves.
3 in. 12 1/2 in. It is a requirement that the outlet from the safety disc is
piped to atmosphere away from the personnel. A manual
4 in. 14 5/8 in.
by-pass valve must be incorporated into the pressure relief
arrangements to allow for trapped INERGEN agent to be safely
TABLE 24 MAXIMUM PIPE SUPPORT SPACINGS vented away to atmosphere.
i). Container and piping to be securely bracketed – especially Ensure that the Manifold Burst Disc is oriented in the proper
at the fittings and nozzles. direction as shown in Figure 4-39.
ii). Ream, clean, and blow out all pipe before installing. To fit the Manifold Burst Disc Assembly apply pipe sealing
iii). All dead end pipe lines to be provided with a capped nipple, compound to the male threads ensuring that the first two
2 in. (51 mm) long. See Figure 4-38. threads have no sealant.
Screw the Manifold Burst Disc Assembly in to position and
tighten using a suitable wrench.
FIG, 4-38
iv). All pipe lengths are measured center to center of fittings.
v). All distribution pipe and fittings must be assembled using FIG. 4-39 MANIFOLD BURST DISC
pipe tape. Do not add to the first two threads nearest the end
of the pipe.
97
DISCHARGE NOZZLE INSTALLATION

Nozzles consist of a diffuser body and an orifice. The orifice is
drilled to the size required by the iFLOW system design flow
program. The diffuser body is supplied with this drill size (orifice)
stamped in its body. The installation drawing will indicate both the
position of the nozzle and its drill size (orifice). Each nozzle must
be installed in the position indicated in the installation drawing and
must have the drill (orifice) size indicated on the installation drawing.
See Page 3-10 thru 3-12x for nozzle installation limitations.
! CAUTION
It is very important that nozzles are fastened securely that
they never point directly at ceiling tiles. Nozzles must never be
attached directly to the outlet of a container valve.
To fit the nozzle apply pipe sealing compound to the male thread
on a pipe or fitting ensuring that the first two threads have no
sealant. Then screw the nozzle on to the male thread and tighten
using a suitable wrench.
Note:
Some typical installation drawings are shown in Section 8 of the
manual
98
INERGEN Total Flood Fire Suppression SECTION 5 - COMMISSIONING
COMMISSIONING containers. Then fit pneumatic cone adapters (Part No.

441564) onto each actuator hand tight. Refit the pneumatic
This section provides guidance on the commissioning of iFLOW
actuators to the iFLOW container valves.
Fire Suppression Systems for an example of a commissioning/
acceptance form refer to NFPA 2001: 2015 edition. iv. Attach a nitrogen container which is fitted with a suitable
pressure regulator and pressure relief valve to the pilot
It is essential that persons carrying out commissioning of hose that has been disconnected from the pilot container.
iFLOW systems are manufacturer trained and certified in the Adjust the outlet pressure of the nitrogen pressure
commissioning of this type of equipment. regulator to 25 bar to 30 bar and then open the valve on
Container pressures adjusted for temperature are to be checked the nitrogen container to apply pressure to the pneumatic
for compliance using Charts 5-1 and 5-2. actuation line.
An acceptance report is to be completed by the authorised and v. Check for leaks by applying a suitable leak detection spray
trained individual. The schedule is to be completed during the to all of the joints in the pneumatic actuation line.
commissioning of all new systems and those that have been vi. Close the valve on the nitrogen container and vent the
modified. pressure from the pneumatic actuation line.
vii. Inspect each actuator and check that they have operated
PIPEWORK INTEGRITY
by inserting a small screw driver into the inspection holes
Pressure test the discharge pipework in accordance with provided in the pneumatic cone adapters and confirming the
requirements of the applicable design standard. puncture pin is in the actuated position. Dis-assemble the
pneumatic cone and pneumatic cone adapter from the valve
DISCHARGE PRESSURE SWITCH TEST
To test the electrical operation of the Discharge Pressure Switch ! CAUTION
carry out the following procedure (Refer to Figure 5-4): Failure to remove pneumatic cone adapters after testing will
To test the switch, perform the following steps: result in system failure
i. Insert a flat-blade screwdriver or other instrument into the
groove on the side of the plunger.
ii. Pull up on the plunger until an audible click is heard. viii. Reset the pistons in the pneumatic actuator by pushing
iii. The pressure switch contacts will transfer. Verify the them fully into the actuator body using the pneumatic cone
switch produced the desired system response. reset tool (441566) (see Figure 5-1)
iv. Depress the plunger, returning it to the “set” position, to
ix. Refit pilot line hose (or copper tubing) to the outlet of the
reset the switch contacts.
pilot container.
PNEUMATIC ACTUATION LINE TEST FOR SINGLE x. Refit top caps to the iFLOW and pilot container valves at a
HAZARD AREA SYSTEMS torque of 33.9 Nm to 40.7 Nm (25 ft lb to 30 ft lb)
i. Remove the top caps from the iFLOW containers including
pilot containers. ! CAUTION
ii. Disconnect the pilot line hose (or copper tube) from the Before refitting the pneumatic cones to the iFLOW valve, ensure
outlet of the pilot container (this is fitted between the pilot that the piston is fully retracted within the cone with a 3.0 mm to
container and the first iFLOW container in the container 4.5 mm clearance
bank).
iii. Remove the pneumatic actuators from all of the iFLOW
025333
FIG. 5-1 RESETTING THE PISTON IN THE PNEUMATIC CONE
99
SECTION 5 - COMMISSIONING INERGEN Total Flood Fire Suppression
PNEUMATIC ACTUATION LINE TEST FOR xvi. Close the operated selector valve assembly manually.
MULTI HAZARD AREA SYSTEMS xvii. Reset the operated pneumatic actuators.
i. Remove all caps from the bank auxiliary iFLOW containers xviii. Refit pneumatic actuators with the pneumatic cone adapters
including pilot containers. fitted, to all iFLOW container valves.
ii. Disconnect the pilot line hose (or copper tube) from the xix. Open the valve on the nitrogen container and repeat steps
outlet of the pilot container. vii) to xviii) for the next risk area.
iii. Remove the coil from the solenoid on the pilot container. xx. When all the risk areas have been tested carry out the
(see Figure 5-3) following:.
iv. As follows in turn test the operation of each area’s selector xxi. Remove the pneumatic actuators from all of the iFLOW
valve together with the pneumatic actuation line for the valves. Dis-assemble the pneumatic cone and pneumatic
number of iFLOW containers designed to discharge into cone adapter from the valve. Remove the adapter from the
this area. pneumatic cone. Reset the pneumatic actuator by pushing
v. Remove the pneumatic actuators from all of the iFLOW them fully into the actuator body using the pneumatic cone
containers. Then fit pneumatic cone adapters (441564) onto reset tool (441566) see figure 5-1.
each actuator, hand tight. Refit the pneumatic actuators to
the iFLOW container valves. ! CAUTION
Failure to remove pneumatic cone adapters after testing will
vi. Attach a nitrogen container which is fitted with a suitable
result in system failure
pressure regulator and pressure relief valve to the pilot
hose that has been disconnected from the pilot container.
Adjust the outlet pressure of the nitrogen pressure regulator xxii. Refit pneumatic actuators to the iFLOW container valves.
to 25 bar - 30 bar and then open the valve on the nitrogen
container to apply pressure to the pneumatic actuation line. ! CAUTION
vii. Pressure from the nitrogen container will pressurise the Before refitting the pneumatic cones to the iFLOW valve, ensure
actuation control piping up to the selector valve solenoids. that the piston is fully retracted within the cone with a 3.0 mm to
viii. Check for leaks by applying a suitable leak detection solu- 4.5 mm clearance
tion to all of the joints in the pneumatic actuation line from
xxiii. Disconnect the nitrogen container and pressure regulator
the pilot container to the selector valve solenoids.
from the pneumatic actuation line.
ix. At the Fire Suppression System Releasing Control Panel
xxiv. Re fit coil to the solenoid on the pilot container.
simulate a fire in a particular hazard area. This will send a
signal to both the solenoid for the pilot container and also to xxv. Refit the top caps to the iFLOW and pilot container valves at
the selector valve solenoid for this area. a torque of 33.9 Nm to 40.7 Nm (25 ft lb to 30 ft lb)
x. Check that the pilot container solenoid’s coil is energised
by placing the end of a screw driver inside the coil. There PILOT CONTAINER SOLENOID TEST
should be a magnetic force felt on the screw driver to signify
i. Remove the pilot container valve top cap (see Figure 5-x).
that the coil is energised.
ii. Undo the solenoid coil retaining nut and remove the sole-
xi. Check that the correct selector valve solenoid has operated
noid from its location on the centre stem of the housing (if
causing the correct selector valve to open.
the system has more than one pilot container repeat this
xii. Check for leaks by applying a suitable leak detection solu- step for every pilot container). See Figure 5-3.
tion to all of the joints in the pneumatic actuation line from
iii. Simulate a fire condition at the Suppression Control Panel
the selector valve solenoid through the selector valve and
to energise the solenoid coil.
up through the pneumatic actuation line to the pneumatic
cones. iv. While the solenoid coil is energised insert the end of a small
screwdriver into the centre of the coil (see Figure 5-4).
xiii. Close the valve on the nitrogen container and vent the pres-
Correct operation is confirmed by a magnetic field generat-
sure from the pneumatic actuation line.
ing a force which retains the screw driver within the coil. Time
xiv. Inspect the pneumatic actuators on all of the iFLOW the duration of the activation of the solenoid coil to ensure
container valves and check that only the pistons on the that it remains energised for a minimum of three minutes.
correct number of containers for the hazard area being Please note that the solenoid coil will gradually heat up
tested have operated by using the inspection holes provided during this activation period.
in the pneumatic cone adapter.
v. Reset the Fire Suppression System Releasing Control
xv. Reset the Suppression Control Panel.
100
LPG Técnicas en Extinción de Incendios S.L. MU/IG/03/IN R

(Part No. 441435) Once coil is excited, insert a suitable easily magnetised element
2015-OCT-05 REV. (such as
02 PAGE 5-3a light sc
its centre orifice. Proper operation is confirmed if a magnetic field is produced ret
object inserted into the coil orifice. Minimum actuating time is 3 minutes during
heating of the coil may be observed.
Panel and check with a screwdriver that no residual magne-

tism is present.
vi. Slowly replace the solenoid coil onto its stem. If the pilot
container valve starts to leak through the pilot port in the
top of the valve immediately remove the solenoid coil. If
leakage occurs check that the Suppression Releasing
Panel is correctly reset. If the panel is found to be reset
and the problem persists contact the OEM’s Technical
Department for assistance.
vii. Once the solenoid coil is in position on its stem fit the 025343
holding nut and tighten with a suitable spanner.
viii. Finally re-fit the top cap onto the pilot container valve. FIG. 5-4 CHECKING SOLENOID OPERATION WITH A
SCREWDRIVER
Repeat operation with each of the solenoid valves in one release system.
To prevent accidents, prior to replacing each coil onto its stem, (it is vital not to
position) using same metallic object check for remains of magnetism through the
may activate the valve.
s IMPORTANT: It is recommended that the length of the cable for solenoid v

such that it will not be possible to mix up their position (the long ca
solenoid valve which is further away and the shorter cable for the one tha
Coil Assembly
Slowly place coil onto centre stem. If there is any magnetism left, controlled leaka
through the top of pilot cylinder main valve. If so, remove coil quickly to interru
leakage shows that solenoid valve is still being fed. Shut off that supply.
025359
FIG. 5-2 REMOVING PILOT VALVE TOP CAP

Solenoid Base
025361A
FIG. 5-5 RE-ASSEMBLING THE SOLENOID ONTO THE

PILOT VALVE
! WARNING
In the event of a fault with the solenoid valve return the
complete pilot container to TYCO.
DO NOT ATTEMPT TO REMOVE THE SOLENOID BASE
FROM THE PILOT CONTAINER ON SITE.
025360
FIG. 5-3 REMOVING PILOT VALVE SOLENOID
101
ROOM INTEGRITY TESTING

The successful performance of a Gaseous Total Flooding
system is largely dependent on the integrity of the protected
enclosure. It is a requirement that a room integrity test is
performed on any protected enclosure to establish the total
equivalent leakage area and enable a prediction to be made
LPG Técnicas en Extinción de Incendios S.L. MU/IG/03/IN REV.01 Pág. 81/139
of the enclosure’s ability to retain agent. The required retention
time will vary depending on the particulars of the hazard but
will not normally be less than 10 minutes.
Actual system discharge testing could replace room integrity if
OTEC system for
acceptable to testing
local AHJ.the integrity of the protected area
en Extinción de Incendios, S.L. offers the RETROTEC system for testing the protected area
Door Fan Test.
025344
FIG. 5-6 EXAMPLE ROOM

Fig. 3.1.6.1 INTEGRITY
RETROTEC TEST EQUIPMENT
Equipment
102
PRESSURE/TEMPERATURE CHART ( INERGEN )

375
300 bar system @ 21˚C
350
325
300
Pressure (bar g)
275
250
225
200
175
150
125
-20 -15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60
Temperature (oC)
CHART 5-1 PRESSURE/TEMPERATURE CHART (SI)
103
PRESSURE/TEMPERATURE CHART ( INERGEN )

5500
300 bar system @ 70˚F
5000
4500
Pressure (psi )
4000
3500
3000
0 20 40 60 80 100 120 140
Temperature (oF)
CHART 5-2 PRESSURE/TEMPERATURE CHART (IMPERIAL)
104
105
106
INERGEN Total Flood Fire Suppression SECTION 6 - SERVICE AND MAINTENANCE
SERVICING AND MAINTENANCE

This section provides general guidance on the maintenance of
iFLOW Fire Suppression Systems. Maintenance as detailed
should be carried out at least every six months, although
local conditions may indicate a need for more frequent visits.
However, it is of paramount importance that persons involved
in the maintenance of this equipment have been manufacturer
trained and certified in the maintenance of this or similar equip-
ment.
Document (example provided on pages 6-2 to 6-3) is to be
completed during each visit and a copy held in the relevant
project file for future reference.
Before carrying out any checks, notify site personnel
and necessary authorities of system testing, ensure the
suppression system is isolated electrically and mechanically.
Remove all electrical and pneumatic actuators if fitted.
In accordance with NFPA 2001, at least semiannually, the
agent quantity and pressure of agent containers must be
checked. For inert gas clean agents such as Inergen, pressure
is an indication of quantity. Where container pressure gauges
are used for this purpose, they must be compared to a
separate calibrated device at least annually.
The Pressure Test Gauge Assembly, Part No. 441434, is
required to properly perform the annual comparison pressure
check with a calibrated pressure gauge. The pressure test
gauge assembly consists of a calibrated gauge with a gauge
adaptor fitting. First record the pressure of the existing gauge
that is installed on the iFlow valve. Then to install the test FIGURE 6-1 - PRESSURE TEST GAUGE
gauge assembly on the iFlow valve first remove the standard
iFlow valve gauge. To remove the standard iFlow valve gauge
from the valve loosen the gauge locking nut, then unscrew the
gauge from the gauge port on the valve.
! WARNING
Inside the gauge port and behind the pressure gauge the valve
contains a sealing screw with a 0.015 mm laser drilled hole
that allows the release of container pressure to the gauge
at a very slow rate. DO NOT ATTEMPT TO REMOVE THIS
SEALING SCREW. TO DO SO WILL CAUSE THE RELEASE
OF CONTAINER PRESSURE AND LAUNCH A PROJECTILE
AT A VERY HIGH RATE, WHICH COULD CAUSE GREAT
BODILY HARM OR DEATH.
Upon completion of all checks ensure all electrical/mechanical

To attach the Calibrated Pressure Test Gauge Assembly and pneumatic actuators are reset and refitted.
Gently screw the assembly into the port by hand until it stops
On completion of the work, obtain the signature of the customer›s
(approximately 7 turns). Allow the test gauge to slowly rise in
representative on the visit record and leave a copy with the
pressure until stopping. The final pressure can then be read
customer. If any part of the system is left inoperable note this
and compared to the pressure previously recorded on the
clearly on the visit record and point it out to the customer›s
iFlow valve gauge. After verifying the pressure, remove the test
representative when signing.
gauge and replace it with the original iFlow gauge. Remember
to tighten the gauge lock nut, but do not over tighten.
107
SECTION 6 - SERVICE AND MAINTENANCE INERGEN Total Flood Fire Suppression
Clean Agent Suppression System Inspection Check List

TESTING OF SYSTEMS
Yes No Item
1. Verify that piping system is in compliance with the design, installation documents and approve plans.
2. Verify nozzles and pipe size are in compliance with design, installation documents and approved plans.
3. Verify piping joints, discharge nozzles and piping supports are securely fastened to prevent all unacceptable movement
during discharge of the system.
4. Verify piping is inspected internally to detect any obstructions that may affect the agent distribution upon system
activation.
5. If installed, verify nozzle deflectors are positioned to obtain maximum benefit.
6. Verify nozzles, piping and mounting brackets are positioned as to not cause injury to personnel.
7. Verify agent storage containers are located in compliance with design, installation documents and approved plans.
8. Verify that all containers and mounting brackets are fastened securely in accordance with the manufacture’s
requirements.
9. Verify the distribution piping and valves are pneumatically tested, prior to nozzle installation, to 40 pounds per square inch
air pressure. Inspect joints using soap water solution. Maintain minimum test pressure for at least 10 minutes. If pressure
drops more than 20 percent during test, repair leaks and retest.
10. Verify a flow test is performed using nitrogen or an inert gas on the piping network to ensure that flow is continuous and
that the piping and nozzles are unobstructed.
11. Verify the enclosure integrity. The test is intended to identify and then seal any significant air leaks that could result in a
failure of the enclosure to hold the specified agent concentration level for the specified holding period. Pressure test entire
enclosure with test fan procedures per NFPA 2001, pressurizing protected area both under positive and negative conditions.
Confirm that leakage is within system design allowance with a temperature of 70 degrees F.
12. Verify all wiring systems are properly installed and that no alternating current or direct current wiring is combined in a
common conduit or raceway unless properly shielded and grounded.
13. Verify all field circuits are free from ground faults and short circuits.
14. Verify power to the control unit is from a dedicated source that will not be shut down upon system operation.
15. Verify reliable primary and 24 hour minimum stand-by sources of energy are provided for the detection, signaling, control
and actuation requirements of the system.
16. Verify all functions such as alarm sounding or displaying devices, remote annunciators, air-handling shut-downs and
power shut-downs are tested for proper operation in compliance with the system design and specification. If possible, all air-
handlings and power-cut off controls shall be of the type that once interrupted require manual restart to restore power.
17. Verify the detection devices are inspected for proper type and location as specified on the approved plans.
18. Verify detectors are not located near obstructions or air ventilation and cooling equipment that would affect their
response characteristics.
19. Verify that manual pull stations are properly installed, readily accessible, accurately identified, and properly
protected to prevent damage.
20. Verify all manual pull stations used to release agent are designed with two separate and distinct actions for
operation, and they are properly identified.
21. Verify that systems using abort switches are designed with a dead man type switch requiring constant
manual pressure, they are properly installed, readily accessible within the hazard area and are clearly
identified. Also verify that manual pull stations override abort switches.
108
INERGEN Total Flood Fire Suppression SECTION 6 - SERVICE AND MAINTENANCE
Yes No Item
22. If applicable, verify the alarm system communicates a signal to the alarm monitoring company for dispatch notification.
23. Verify the release circuit functions either electrically or pneumatically.
24. Verify each detector is tested for proper response.
25. Verify that polarity has been observed for all polarized alarm devices and auxiliary relays.
26. Verify that the end of line resistors have been installed across the detection and alarm bell circuits – where required.
27. Check all supervised circuits for proper trouble response.
28. Verify that all alarm functions occur according to design specification operating a detection initiating circuit.
29. Verify that all audible and visual pre-discharge alarms are provided within the protected area to give positive warning of
impending discharge.
30. Verify operation of the warning devices continues after agent discharge until positive action can be taken to acknowledge
the alarm and proceed with appropriate action.
31. Verify that all second alarm functions occur according to design specifications operating the necessary circuit to initiate a
second alarm circuit.
32. Verify manual release functions occur according to design specifications.
33. Verify that abort functions occur according to design specifications. Confirm that visual and audible supervisory signals
are received at the control panel.
34. Verify pre-discharge alarm and time delay allow sufficient time for personnel to evacuate prior to system discharge.
35. Verify operation of all automatic valves unless testing the valve will release agent of cause damage to the valve.
36. Verify operation of all pneumatic equipment where required for integrity to ensure proper operation.
37. Verify remote operations – operate one of each type of input device while on standby power. Verify that an alarm signal
is received at the remote panel after device is operated. Reconnect primary power supply.
38. Verify trouble condition at remote station by operating each type of alarm condition on each signal circuit.
39. Verify that the control panel is connected to a dedicated circuit and labeled properly. This panel should be readily
accessible, yet restricted from unauthorized personnel.
40. Verify primary power failure in accordance with the manufacture’s specifications with the system fully operated on
standby power.
41. Verify warning signs and instructions signs are posted at entrances to and inside of protected areas.
109
SECTION 6 - SERVICE AND MAINTENANCE INERGEN Total Flood Fire Suppression
NOTES:
110
INERGEN Total Flood Fire Suppression SECTION 7 - RESETTING AND RECHARGE
RESETTING AND RECHARGE

The following describes the guidelines for preparing to remove a
container (or containers) from service.
CLEAR ELECTRICAL EQUIPMENT

Refer to AUTOPULSE installation, operation, and maintenance
manuals for detailed instructions on resetting the electric detection
system.
If AUTOPULSE Control System is utilizing an ANSUL AUTOMAN
II-C releasing device for pneumatic actuation,
NOTICE
AUTOPULSE panel will remain in trouble condition until ANSUL

AUTOMAN II-C release is re-cocked.
If utilizing an ANSUL AUTOMAN II-C release with thermal FIGURE 7-1 DECOMPRESSION SCREW
detectors, detectors must be cooled down, below their set point, PART NO. 30027301
before release can be reset.
PRESSURE SWITCH
Refer to ANSUL AUTOMAN II-C Installation, Operation, and
Reset the pressure switch by completing the following steps:
Maintenance Manuals, Part No. 17788 and 31496, for detailed
1. Make certain all pressure in the line to the switch has been
instructions.
properly relieved.
2. Depress the plunger on top of switch until the top of the
CHECK MECHANICAL EQUIPMENT plunger is flush with the top of the pressure port. An audible
click should be heard.
PIPING AND NOZZLE 3. Make certain electrical function has been correctly reset.
A fire condition could cause damage to the piping and nozzles
and possibly support members. Check all rigid pipe supports and MANUAL PULL STATION
all fitting connections. Take the nozzles off the piping, inspect for Reset remote manual pull station by completing the following
damage, corrosion, or obstructions, clean and re-install steps:
• If necessary, remove set screw that is retaining the break
ACTUATION LINE glass rod
• If necessary, carefully remove any remaining broken glass
Following a discharge of a container bank the pneumatic from station
actuation line retains pressure from the pilot container. The • Press and position handle in proper location against cover
following procedure is used to release the Nitrogen trapped in and slide the replacement glass break rod, Part No. 4834,
the pneumatic actuation line via the Decompression Screw. through stud and handle
Figure 7-1 • Tighten set screw into stud
• Remove cap (7)
REPLACE ANSUL AUTOMAN II-C CARTRIDGE
• Using a flat screwdriver remove internal cap (5)
Install new LT-30-R nitrogen cartridge by completing the
• Reverse the internal cap (5) and re-install in the decompres- following steps:
sion screw. The hexagon will be facing outwards. Fit cap (7) • Remove shipping cap and weigh replacement cartridge.
back onto the unit and begin to tighten using a 6mm Allen • Replace if weight is 1/2 ounce (14.2 g), or more, below
Wrench. As you tighten pressure will begin to escape from weight stamped on cartridge
the pneumatic actuation line • Make certain release mechanism is cocked and lock pin is
• When all internal pressure has been vented unscrew cap installed. Then, install replacement cartridge into release
(7) remove internal cap (5) and re-install in its original assembly and hand tighten
orientation • Remove lock pin
• Secure cover on ANSUL AUTOMAN II-C release and seal
• Re-fit cap (7) checking that it’s O-ring is still retained in its with visual inspection seal
groove • Record recharge date on tag attached to unit and/or in a
permanent file
111
SECTION 7 - RESETTING AND RECHARGE INERGEN Total Flood Fire Suppression
RECHARGE AGENT CONTAINER

The following steps describe the guidelines that must be
followed when removing discharged containers from the system:
• Ensure all actuation containers and actuation lines are free of
any residual pressure
• Remove all actuators from the agent container valves and
pilot container valves
• Disconnect the horizontal check valve from the container(s)
outlet. Replace the discharge outlet cap once the horizontal
check valve has been removed from the container valve
• With the container secured in the system bracketing, relieve
any remaining pressure within the agent container by
completing the following
• Ensure discharge outlet cap is in place and that there are no
actuation devices fitted to the valve
• Remove the top cap of the container valve
• If the piston is up, the head of the valve is under pressure (it
is not possible to remove the top cap by hand)
The piston on the top cap will drop to the down position once all
Piston (in up pressure is released.
position If the piston is down there is no pressure, so the top cap can be
showing dismantled by hand
pressure in head Piston
of valve) (in down postion
showing no
Top cap presure in head of
valve.)
Top cap
To release pressure within the head of the valve, loosen the check
valve cap by 1.5 turns, using a 5 mm Allen key.
Relieve any residual pressure within the container.

The opening tool must be used P/N 37114008. Check that the dis-
Opening Tool charge outlet cap is fitted to the valve outlet.
Install and tighten the opening tool to the head of the valve by hand.
Using a 30mm spanner, gently screw down the bolt in a clockwise
direction until it stops.
Residual pressure will then be released through the orifice in the
outlet cap.
Once all the residual pressure is released from the container, the
discharge will stop. However, as a precaution, gently screw down
the bolt within the opening tool until it stops to achieve maximum
opening of the valve. Leave to stand for 15 minutes before closing
the valve.
Outlet cap To close the valve, turn the bolt within the opening tool counter
clockwise, and then remove the opening tool from the valve head.
112
Refit the top cap to the valve head and hand tighten securely.
Refit the container shipping cap and secure with respective
bolts. Agent container is now ready to be removed from system
bracketing.
Steps 1 to 5 shall be repeated for all agent containers in the
system.
Empty containers must be sent to a TFPP authorized recharge
facility for filling. Contact Tyco’s Technical Services Department
for any information needed concerning authorized fillers. Note:
In order to maintain FM approval, only factory filled INERGEN
containers are to be used.
Refer to the Installation and Operation Manual for procedures
to place the system back in service
RECHARGING NITROGEN PILOT CONTAINER(S)

This section describes the procedures required to enable the refill-
ing of Tyco nitrogen pilot containers that have been discharged. FIGURE 7-2 DECOMPRESSION SCREW
There are two types of actuation containers depending upon PART NO. 30027301
the container approval requirements. One type for installation in Remove the pilot valve adaptor, Part Number 35116381, from the
markets that require TPED certified containers, and another type pilot valve. The pneumatic actuation hose and bleeder valve can
for installation in markets that require DOT certified containers. remain in place. And immediately install the pilot valve safety cap
Three sizes are available for each type. Refer to Pilot Container onto the valve outlet (Refer to Figure 2).
Component Section for container Details.
To refill the pilot containers the pilot containers must first be ! CAUTION
removed from the actuation system. The following steps must The pilot container valve may have closed with pressure still in
be followed when removing discharged containers form the pilot the container. Do not remove the pilot container from its bracket
actuation line. until advised by these instructions that it is safe to do so.
After a discharge use the Decompression Screw, Part No.
Relieve any residual pressure from the pilot container as follows:
! CAUTION
The pilot container may still contain pressure after a discharge. ! CAUTION
Do not remove the electric solenoid until advised by these Depressurization should be done in an open, well ventilated
instructions that it is safe to do so. Removing the electric space.
solenoid from a charged container may cause it to discharge.
Remove the valve top cap from the 128-97 valve by unscrewing
the top cap in a counterclockwise direction (Refer to Fig. 7-3).
30027301, located in the pneumatic actuation line, to release the
Valve Top Cap
Nitrogen trapped in the pneumatic actuation line (Refer to Figure
7-2): Manual Actuator
• Remove cap (7)
• Using a flat screwdriver remove internal cap (5). PUL L
• Reverse the internal cap (5) and re-install in the decompres-

sion screw. The hexagon will be facing outwards. Fit cap (7)
back onto the unit and begin to tighten using a 6mm Allen Solenoid Valve
Wrench. As you tighten pressure will begin to escape from the
pneumatic actuation line.
Pilot Valve Adaptor
• When all internal pressure has been vented unscrew cap (7) Part No. 35116381
remove internal cap (5) and re-install in its original orientation.
• Re-fit cap (7) checking that it’s O-ring is still retained in its
groove.
Fig. 7-3
113
Thread the Head Charging Tool, Part No. 441533, onto the top render it unsafe for use in transportation.
of the 128-97 valve (See Figure 7-4). If the pilot container requires requalification send it to an autho-
Thread the “T” handle Key Charge Tool, Part No. 128UTILC, rized requalifier in accordance with applicable transportation
into the Head Charging Tool and turn the “T” handle in a clock- codes and regulations for high pressure containers.
wise direction until it touches the top of the piston. Replace Actuation Burst Disc PN 20938000 if the pilot
container was activated manually activated. The Manual
Actuator is installed over the Burst disc (see figure 2 for
location of manual actuator). The Manual Actuator is actuated
by pulling back and down on the manual actuation lever
to move a puncture pin forward to puncture the disc. To
determine if the puncture disc has been punctured remove
the manual actuator using Spanner Wrench PN 35017401.
The puncture disc can be seen through the interior opening
in the Allen nut. The exposed surface of the puncture disc
should be colored orange. Inspect the disc to see if it has been
punctured.
If the actuation burst disc has been punctured use a 6mm Allen
wrench to back the fixing nut out. Remove the used puncture
disc, being careful not to scratch the sealing surface of the
valve. Install a new actuation burst disc, PN 20938000. When
installing the disc, the color coded surface should be facing
out so that it is visible through the opening in the fixing nut.
Reinstall the fixing nut and with a calibrated torque wrench
torque the fixing nut to 25 Nm.
The following items are required for refill.
• Nitrogen supply.
Component Gas Minimum Purities:
Nitrogen: 99.5 Vol. %
FIGURE 7-4 REFILL TOOLS Maximum Moisture Content: 50 PPM
• Nitrogen Transfer Pump or Nitrogen High Pressure Supply
Continue to slowly turn the “T” handle in the clockwise direction tank capable of filling a 50 L container with nitrogen to a
to depress the piston and open the main valve seat. As the pressure of 100 bar (1450 psi)
valve seat opens, any residual pressure should start to be • Nitrogen charge line drier and 20 micron filter.
released through the small vent hole in the outlet safety cap. • Calibrated scale accuracy: 2A (+/- 0.5% of full scale) as
Once the gas starts to be released, leave the piston in the specified in ANSI/ASME B40.1 specified in NSI/ASME B40.1.
open position until all of the gas bleeds out of the container. Pressure Range: 0 to 200 bar (0 to 2900 psi)
Note that the pilot container main seat will open only as far as • Fill adaptor Part No. 441422 or 37114009 (see Fig. 4) Part No.
the piston is depressed. 441422 has a ¼ in. female NPT thread for connection to the
fill line. Part No. 37114009 has a ¾ in. Male BSPP thread for
Upon completing the depressurization of the pilot container, connection to the fill line.
and with all of the gas removed, the pilot container valve • Item 1: Fill adaptor body
assembly is ready to be prepared for refill. If the container • 441422 ¼ in. Female NPT thread connection
is a DOT Specification 3A or 3AA container note the last • 37114009 ¾ in. Male BSPP thread connection
hydrostatic test date stamped on the shoulder of the container. • Item 2: Swivel Coupling Nut
If the container does not have a star stamp, it requires a Item 3: O-Ring Seal
hydrostatic test (requalification) if it has been more than five
years since the date of the last hydrostatic test. If the container 3
has a star stamp, it requires a hydrostatic test (requalification)
if it has been more than ten years has pasted since the last
requalification. If the container is a UN container it requires a
hydrostatic test (requalification) if it has been more than ten
years since the last requalification.
Requalification is also necessary if the container shows
evidence of dents, corrosion, cracked or abraded areas,
leakage, thermal damage or any other condition that might FIGURE 7-5. FILL ADAPTOR
114
CALIBRATED
GAUGE
REGULATOR "T" HANDLE KEY CHARGE

TOOL (P/N 128UTILC)
SUPPLY
VALVE FILL VALVE
FILL
ADAPTOR HEAD CHARGING
TOOL (P/N 128UTILI)
OPEN FILTER
EXHAUST
VALVE
NITROGEN
SUPPLY
PILOT CYLINDER
FIGURE 7-6 RECHARGE SYSTEM
• ¼ turn high pressure ball valve • Vent the fill line by opening the Exhaust Valve.
• Regulator to regulate nitrogen to 100 bar (1450 psi) • Remove the Fill Adaptor and install the safety cap on the outlet
• Configure the recharge line as shown in Figure 7-6 and top cap on the 128-97 Valve.
• Secure the pilot container • Test the valve for leaks by bubble testing with a soap solution.
• Insert the fill adaptor into the pilot valve outlet and seal the Valve to maintain a no bubble leak test to be acceptable to be
connection by tightening the Swivel Coupling Nut. placed back into service.
• Close the Supply Valve and the Fill Valve, and open the • Refer to the Installation and Operation Manual for procedures
Exhaust Valve to place the system back in service.
• Remove the 128-97 valve cap and install the Head Charging
Tool, P/N 128UTILI in its place. NOTIFY OWNER
• Thread the “T” Handle Key Charge Tool, PN 128UTILC, into Notify owner and/or authority having jurisdiction that the system
the top of Head Charging Tool and turn the handle clockwise has been recharged and placed back in service.
to open the pilot valve. Note: If there is any residual pressure
in the container it should exhaust through the exhaust valve.
• Close the Exhaust Valve. The recharge system is now ready
for recharging.
• Open the Supply Valve (or start the nitrogen pump).
• Set the output of the Regulator to 100 bar (1450 psi)
• Crack open the Exhaust Valve momentarily to allow the fill line
to be purged of air then close the Exhaust Valve.
• Open the main seal of the Pilot Container by turning the “T”
Handle Clockwise.
• Open the Fill Valve and adjust the regulator as needed to 100
bar (1450 psi).
• Continue filling until the pressure in the pilot container reaches
100 bar (1450 psi), then close the Fill Valve.
• Using the combination of the regulator adjustment, the Fill
Valve and The Exhaust Valve adjust the finished pressure to
100 bar (1450 psi).
• Close the Pilot Valve Main Seal by backing out the “T” Handle.
• Allow the pressure to settle for several hours, then adjust the
pressure as needed.
• When satisfied that the Pilot Container is recharged to the
correct pressure, remove the Head Charging Tool,P/N
128UTILI and the “T” Handle Key Charge Tool, PN 128UTILC.
115
NOTES:
116
INERGEN Total Flood Fire Suppression SECTION 8 - APPENDIX
APPENDIX
TYPICAL INSTALLATIONS
This section shows examples of the container bank
arrangements for some larger iFLOW systems:
117
SECTION 8 - APPENDIX INERGEN Total Flood Fire Suppression
TYPICAL INSTALLATIONS CONTINUED
118
TYPICAL INSTALLATIONS CONTINUED
119


01-08-2014
 
 
 
 01-08-2014
 
 


 Protection
 

 
 
 
 
 

 

 
 
 
 

 
 
 
  
  
  

  
  
 

 
 
 
 
 
 
 
 
120 01-08-2014 

 


 

 
 
 
 
 
 
 
 
 
 
 


  
  
 

  
  


 


 



 
 
 
 

 

 
 
 
 
 
 
 
 
 
01-08-2014 
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 
 
 

 

 
 
 
 
 
 

 
 
 
 
 
 
 

 
 
 
 
 
 
 
 



 

 


 
 
 
 
 
 
 
122

 
 






 




 

 


  
  
  
  
  
  

  
  
  
  
  

  

 


 
 
 
 
 
 


123
 
01-08-2014 
 


 





 01-08-2014
124
PIPE SIZE ESTIMATION CHART PIPE CLASS
Pipe Size Estimation Chart All threaded fittings beyond the agent container valve to be
Class 300 through 2 in. (or higher depending on maximum
downstream pressure) refer to ANSIB-16.3 malleable iron
Minimum Maximum threaded fittings. Forged steel fittings acceptable for all sizes
Pipe Schedule Pipe Size Flow Rate Flow Rate Class 2000 or Class 3000. All flanged joints to be a minimum
CFM CFM
Class 900.
40 1/4 17.5 185.3 Cast iron fittings shall not be used.
3/8 33.0 349.5
1/2 56.1 593.9
3/4 107.8 1141.0
1 188.3 1993.0
1 1/4 352.2 3727.3
1 1/2 499.1 5281.2
2 874.5 9254.4
2 1/2 1301.0 13767.1
3 2113.0 22359.3
4 3961.0 41915.7
5 6463.6 68398.4
6 9819.0 103905.0
8 18494.7 195711.4
80 1/2 41.6 440.1
3/4 84.5 894.4
1 152.5 1613.3
1 1/4 295.8 3130.6
1 1/2 425.4 4501.7
2 757.9 8020.0
2 1/2 1135.4 12014.9
3 1863.2 19716.9
4 3463.0 36645.9
5 5805.3 61431.3
6 8731.1 92393.1
8 16633.9 176020.2
TABLE 25 PIPE ESTIMATION CHART
Note: Flow rates are rounded to nearest 1/10. Computer

program uses exact values per following equation:
Minimum Q (lbs/min) =0.567*( 2.07-10.388*ID+32.82*ID^2+1.
696*ID^3)
Maximum Q = 10.582 X Minimum Q
For container hose/check sections the maximum permitted flow
is 1298.4 CFM.
125
MAXIMUM PIPE PRESSURE CHART (THREADED)
A-53B A-53A
NPS Wall “A” Grade: A-106C A-106B A-53B A-106A A-53A
Pip e Thick. Dim. Type: Smls. Smls. ERW Smls. ERW
Size (t) SE:
24000 20520 17520 16440 14040
1/4 0.088 0.044 4184 3577 3054 2866 2448
3/8 0.091 0.044 3539 3026 2584 2424 2071
1/2 0.109 0.057 3126 2673 2282 2141 1829
3/4 0.113 0.057 2674 2286 1952 1832 1564
1 0.133 0.070 2391 2045 1746 1638 1399
1-1/4 0.140 0.070 2095 1791 1529 1435 1225
Sch. 1-1/2 0.145 0.070 1957 1673 1428 1340 1145
40 2 0.154 0.070 1747 1494 1275 1197 1022
2-1/2 0.203 0.100 1770 1514 1292 1213 1036
3 0.216 0.100 1634 1397 1193 1119 956
4 0.237 0.100 1498 1281 1093 1026 876
5 0.258 0.100 1395 1193 1018 956 816
6 0.280 0.100 1333 1140 973 913 780
8 0.322 0.100 1261 1079 921 864 738
1/4 0.119 0.044 7500 6413 5475 5138 4388
3/8 0.126 0.044 6459 5522 4715 4424 3778
1/2 0.147 0.057 5625 4809 4106 3853 3291
3/4 0.154 0.057 4788 4094 3495 3280 2801
1 0.179 0.070 4261 3643 3111 2919 2493
1-1/4 0.191 0.070 3715 3177 2712 2545 2174
1-1/2 0.200 0.070 3474 2971 2536 2380 2033
Sch. 2 0.218 0.070 3148 2692 2298 2156 1842
80 2-1/2 0.276 0.100 3090 2642 2256 2116 1808
3 0.300 0.100 2874 2457 2098 1969 1681
4 0.337 0.100 2639 2257 1927 1808 1544
5 0.375 0.100 2471 2112 1803 1692 1445
6 0.432 0.100 2506 2143 1829 1717 1466
8 0.500 0.100 2312 1977 1688 1584 1352
TABLE26 MAX PIPE PRESSURE (THREADED)
Rated for use on iFLOW Systems
126
MAXIMUM PIPE PRESSURE CHART (WELDED)
A-53B A-53A
NPS Wall Grade: A-106C A-106B A-53B A-106A A-53A
Pipe Thick. Type: Smls. Smls. ERW Smls. ERW
Size (t) SE:
24000 20520 17520 16440 14040
1/4 0.088 8995 7691 6566 6161 5262
3/8 0.091 7253 6202 5295 4969 4243
1/2 0.109 6950 5942 5074 4761 4066
3/4 0.113 5652 4833 4126 3872 3307
1 0.133 5282 4516 3856 3618 3090
1-1/4 0.140 4341 3712 3169 2974 2540
1-1/2 0.145 3901 3336 2848 2672 2282
Sch. 2 0.154 3283 2807 2396 2249 1920
40 2-1/2 0.203 3592 3071 2622 2461 2101
3 0.216 3116 2664 2275 2135 1823
4 0.237 2639 2257 1927 1808 1544
5 0.258 2312 1977 1688 1584 1352
6 0.280 2100 1795 1533 1438 1228
8 0.322 1847 1579 1348 1265 1081
1/4 0.119 12842 10980 9374 8797 7512
3/8 0.126 10533 9006 7689 7215 6162
1/2 0.147 9767 8351 7130 6691 5714
3/4 0.154 7976 6819 5822 5463 4666
1 0.179 7332 6269 5353 5023 4289
1-1/4 0.191 6083 5201 4440 4167 3558
1-1/2 0.200 5517 4717 4028 3779 3228
Sch. 2 0.218 4755 4066 3471 3257 2782
80 2-1/2 0.276 4991 4268 3644 3419 2920
3 0.300 4417 3777 3225 3026 2584
4 0.337 3824 3269 2791 2619 2237
5 0.375 3420 2924 2497 2343 2001
6 0.432 3302 2823 2411 2262 1932
8 0.500 2918 2495 2130 1999 1707
TABLE 27 MAX PIPE PRESSURE (WELDED)
Rated for use on iFLOW Systems
127
APPENDIX : EXAMPLE PROBLEM
TYCO FIRE SYSTEMS

I-FLOW 300 BAR PROGRAM
Version 2. 0. 0
File: C:\Users\MMulzer\Desktop\IFLOW\Manual\Manual Exampled.inr

Job Number iFLOW 300 Bar Manual Example
Agent Storage Conditions
Storage pressure is 4300 psia at 68 degrees Fahrenheit.

788 cubic feet of INERGEN stored in each of 2 cylinders.
Total agent in storage is 1576 cubic feet.
Time to discharge 1497.2 cubic meters (95% of total INERGEN) is 121.7 seconds
Concentrations
95% Maximum Minimum Requested

Time Cu Ft Concentration Concentration Concentration
Area Volume (sec) INERGEN at Max. Temp. at Min. Temp. at Min Temp.
Computer Room 2500.00 50 1433.4 44.2% at 80°F 43.6% at 70°F 34.2% at 70°F
Sea level equivalent oxygen: 11.7% at 80°F
Subfloor 250.00 51 142.6 44.1% at 80°F 43.5% at 70°F 34.2% at 70°F
Sea level equivalent oxygen: 11.7% at 80°F
Free Vent Calculation using Fire Industry Association (FIA) method
Estimated Peak Maximum Wall Minimum Free

Area Flow Rate Strength Vent Area
Computer Room 2071 cfm 5.0 lbs./sq.ft. 0 sq inches

Subfloor 206 cfm 5.0 lbs./sq.ft. 0 sq inches
Pressure Drop Results
Sec Sec Nominal Length Equiv Elev Tee/ Start Term Flow
Start End Pipe Size (ft) Length(ft) (ft) Mfld psia psia (cfm)
1 2 Cyl Valve 0.0 4410 847 711.4

2 3 1/2 80 T 1.0 1.0 0.0 MFLD 847 812 1422.9
3 4 1 1/2 40 T 6.5 8.5 0.5 812 812 1422.9
4 301 1 40 T 14.5 22.4 1.8 BULL 812 839 1294.1

4 302 1/2 40 T 19.0 23.7 -8.3 BULL 812 846 128.8
Calculation based on 68 degree Fahrenheit pre-discharge Pipeline Temperature

128
TYCO FIRE SYSTEMS

Version 2. 0. 0

Job Number: iFLOW 300 Bar Manual Example
Pipe and Fittings
Sec Sec Nominal Length Side Thru Unions/ Eql

Start End Pipe Size (ft) 90's Tee Tee Cplgs (ft)
1 2 Cyl Valve 0.0 0 0 0

2 3 1/2 80 T 1.0 0 0 0 0 2 Cyl
3 4 1 1/2 40 T 6.5 1 0 0 0
4 301 1 40 T 14.5 2 1 0 0
4 302 1/2 40 T 19.0 2 1 0 0
Nozzle Performance Summary
Nozzle Nominal Drill Drill Quantity (cu ft) Area

Number Pipe Size Number Diameter Discharged Name
301 1 40 T O 0.316 16214.6 Computer Room

302 1/2 40 T 38 0.101 1613.4 Subfloor
Messages/Errors
PreRelease Edition It is NOT to be used for system design!

I FLOW 300 bar Inergen Flow Program Version 2.0.0; Calculation engine 1.0.22
Maximum estimated pressure in discharge pipe is 1271 psia

ASTM pipe shall meet or exceed strength of A-53B or A-106B seamless pipe Minimum Tensile
60000 ksi. See Design Manual for details.
Calculation is within limits of UL listing and FM approval.
Calculation done on 5/14/2015 at 3:02:24 PM
Calculation by Tyco
Marinette 54143
Telephone: 715-735-7411
Fax: 000-000-0000
129
TYCO
I FLOW 300 BAR INERGEN
Version 2. 0. 0

Job: iFLOW 300 Bar Manual Example
Hazard Area Information
Area: Computer Room

Design concentration 34.2% at 70° Fahrenheit
Estimated maximum concentration 44.2% at maximum hazard temperature 80° Fahrenheit
Gross volume of enclosure 2600 cubic feet
Structural volume reductions 100.0 cubic feet
Net volume of enclosure 2500.0 cubic feet
Minimum INERGEN required 1047.5 cubic feet
Approximate INERGEN supplied 1432.7 cubic feet
Flooding factor .419 cubic feet of INERGEN per cubic feet of enclosure volume
Maximum allowable wall strength 5.0 lbs./sq.ft.
Area consists of one volume
Volume 1: Length 20 ft Width 13 ft Height 10 ft
1 nozzles. Nozzle identifiers: 301
Area: Subfloor
Design concentration 34.2% at 70° Fahrenheit
Estimated maximum concentration 44.2% at maximum hazard temperature 80° Fahrenheit
Gross volume of enclosure 260 cubic feet
Structural volume reductions 10.0 cubic feet
Net volume of enclosure 250.0 cubic feet
Minimum INERGEN required 104.8 cubic feet
Approximate INERGEN supplied 143.3 cubic feet
Flooding factor .419 cubic feet of INERGEN per cubic feet of enclosure volume
Maximum allowable wall strength 5.0 lbs./sq.ft.
Area consists of one volume
Volume 1: Length 20 ft Width 13 ft Height 1 ft
1 nozzles. Nozzle identifiers: 302
Agent Storage Conditions
Number of cylinders: 2 each containing 788 cubic feet of INERGEN.

Total agent 1576 cubic feet
Engineering units (ft, cu ft, psia) are specified
Calculation based on 68 degree Fahrenheit pre-discharge Pipeline Temperature
Pipe Data Input
Sec Sec Nominal Length Elev 90's Side Thru Union/ Qty Eql
Start End Pipe Size (ft) (ft) Tee Tee Cplg cu ft (ft)
130 1 2 Cyl Valve

2 3 1/2 - 80 T 1.00 0.00 0 0 0 0 2 cyl 0.
TYCO FIRE SYSTEMS

Version 2. 0. 0

Job Number: iFLOW 300 Bar Manual Example
Pipe Data Input(Continued)
File: Data file name: C:\Users\MMulzer\Desktop\IFLOW\Manual\Manual Exampled.inr
Sec Sec Nominal Length Elev 90's Side Thru Union/ Qty Eql
Start End Pipe Size (ft) (ft) Tee Tee Cplg Qty (ft)
3 4 1 1/2 - 40 T 6.50 0.50 1 0 0 0 0.

4 301 1 - 40 T 14.50 1.80 2 1 0 0 1432.70 0.
4 302 1/2 - 40 T 19.00 -8.30 2 1 0 0 143.30 0.
131
Example Problem Layout
132

IFlow Design Manual (PN 441435 Issue 02 Rev) UL FM

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INERGEN 300-BAR SYSTEMS

DESIGN, INSTALLATION AND MAINTENANCE MANUAL

One Stanton Street / Marinette, WI 54143-2542, USA / +1-715-735-7411 / www.ansul.com

Part No.: 441435

INERGEN is a trademark of Tyco Fire Protection.

Date Page Revision Date Page Revision

2015-10 - Complete manual has 4-1 * Text changed as

SECTION PAGES SECTION PAGES

8 - APPENDIX 8-1 - 8-16

ABOUT THIS MANUAL INTRODUCTION

INERGEN iFLOW Systems are manufactured in strict

HEALTH AND SAFETY

INERGEN AGENT CHARACTERISTICS

AGENT PHYSICAL PROPERTIES

Table 1: Physical Properties

Agent Physical Properties INERGEN

Molecular Weight 34.0

Solubility of water in agent at 25°C 0.015%

(Reference: NFPA 2001)

Table 2: Environmental/ Physiological

No Observed Adverse Effect Level (NOAEL) 43%

PLANNING • Will the hazard area be normally occupied?

Piping and Wiring Information:

Ventilation and Leakage Concerns:

DESIGN TEE SPLIT DIAGRAM

An example is included with each step to help demonstrate the Example:

Complete this step for each enclosure protected by the system

(Imperial Units) Step No. 6 – Adjust Quantity of Agent with Altitude

STEP NO. 13 – VERIFY THAT THE ACTUAL INERGEN

• 180° NOZZLE REQUIREMENTS:

Total 58.26 m (191.36 ft)

VOLUME CALCULATIONS: AREA 1 AREA 2 AREA 3 AREA 4 AREA 5

Area (sq. ft.):

Movable Object Reductions (cu. ft.):

Total Reduced Volume (cu. ft.):

ROOM MINIMUM AMBIENT TEMP.:

INITIAL INERGEN QUANTITY CALC.:

ACTUAL INERGEN QTY (cu. ft.):

TOTAL INERGEN QTY (cu. ft.):

(Total INERGEN qty. ÷ Cylinder

ACTUAL INERGEN AGENT PER AREA:

((Actual Inergen Qty. ÷ Total Inergen Qty.) x INERGEN Agent Supplied)

ACTUAL INERGEN FLOODING FACTOR:

CONCENTRATION RANGE CHECK:

Room Max. Ambient Temp.:

ESTIMATED FLOW RATES:

Estimated Nozzle Flow Rate:

Estimated Nozzle Pipe Size:

Allowable Enclosure Strength (PSI):

Total Vent (sq. inches)

TABLE 2-5 INERGEN TOTAL FLOODING QUANTITY

TABLE 2-6 INERGEN TOTAL FLOODING QUANTITY (IMPERIAL)

Table 3-1 EQUIPMENT DESCRIPTION AND PART NUMBER

EQUIPMENT DESCRIPTION PART No.

EQUIPMENT DESCRIPTION PART No.

TYPICAL IFLOW (80 LITRE) DOUBLE ROW INSTALLATION

AUTOPULSE Control System

The AUTOPULSE Control System provides a range of features

FIG. 3-2 AUTOPULSE CONTROL SYSTEM

The AUTOPULSE Control System is UL Listed and FM

SYSTEM COMPONENTS Container & Valve Assembly Technical Information

TABLE 3-4: CONTAINER DIMENSIONS

Container Dimension Dimension Dimension Dimension

* 108 kg DOT/UN, 98 kg ISO/TPED

SECTION PAGES SECTION PAGES