HIP Program Revise 1

Azmeel Contracting Company
Jubail Industrial City 31961, Post Box No. 11662

Date: November 20, 2020 Hazard Identification Plan (HIP) AZM‐TCF‐HSE‐003‐Rev‐2
DESCRIP PAG
TION E
1.0 SCOPE AND PURPOSE 4
2.0 REFERENCE DOCUMENTS 4
3.0 DEFINITIONS 4-7
4.0 Abbreviations 8
5.0 RESPONSIBILITIES 8-9
6.0 GENERAL HAZARD IDENTIFICATION 10
6.1 Method 10-12
6.2 Review of the document 12-13
7.0 DUST CONTROL 13
8.0 CONTRACTOR CAMP 13
9.0 TRANSPORTATION 13
TCF- Hazard Identification Page 2

Plan
10.0 WORK PERMIT SYSTEM 13-15
11.0 JOB SAFETY ANALYSIS 15
12.0 HEALTH HAZARD IDENTIFICATION 16
12.1 Safety Data Sheet 16
12.2 Audit Inspection 16
12.3 Health Indicators Monitoring 17
12.4 Risk Register 17
14 HAZARD IDENTIFICATION PLAN TABLE 18-73
15 Attachment 1
1.0 SCOPE AND PURPOSE
2 Temporary Construction Facilities covers the provision of Permanent Facilities consisting of Site Development, Permanent Roads,
Temporary Roads, Infrastructure, Offices and Accommodations shall be constructed, tested and fully commissioned. This WORK shall
include but not be limited to the provision of fully functional Project Support Buildings constructed in various locations, together with
associated infrastructure and communications connectivity to SAUDI ARAMCO existing installations as further described herein, in full
compliance with the applicable SAUDI ARAMCO Engineering Standards and SAUDI ARAMCO Material System Specifications. Forming
part of the Temporary Construction Facilities Contract is also the requirement to provide Interim Facilities for SAUDI ARAMCO.
List of Activities
 Raw Water System
 Installation Above Ground System
 Sewerage System
 Grounding Cable
 Power Cable
 Diesels Generators
 Street Lighting System
 Pole Lighting
 Fire Alarm System
 Type V-Fence
 Pota Cabin Facilities
 Road System and Parking area
2.0 REFERENCE DOCUMENTS

Saudi Arabian Laws and Regulations,
Saudi Aramco G Is.
Schedule D of the Contract
Saudi Aramco Construction Environmental Management Plan and Waste Management Programmed
Saudi Aramco Hazardous Code, Sanitary Code and Solid waste Management.
Saudi Aramco Health Code (SAEHC)
3.0 DEFINITIONS
Owner / client : Saudi Aramco

Contractor : AZMEEL Contracting Company
Subcontractors :
Sl Contract
No. No. Work Vendor name Main/Sub MFC No. Remarks
Temporary Azmeel
Main
1 6600041387 Construction Contracting
Contractor
Facilities Company
MFC Electricasl Zahid Tractor
& Heavy Sub-
2 6510922948 Generator
Machinery Co. Contractor
Supply for TCF Ltd.
MFC Porta
Al Rashed Sub-
3 6510925162 Cabins Supply
Tires Co. Contractor
for TCF‐1
MFC Electrical Alfanar Sub-
4 6510923920 Material Supply Electrical
Contractor
for TCFs Systems
MFC‐ISP System Sub-
5 6510923918 Communications Security
Contractor
(TCFs) Solutions Co.
Hesham Helal
El Sewedy &
MFC Storage
Partners for Sub-
6 6510930465 Tanks Supply for
Steel Contractor
TCFs.
Industries Ltd.
Co.
Al Aswad
MFC Pump
Trading & Sub-
7 6510926761 Supply for TCF‐
Contracting Contractor
1, TCF‐2 & TCF‐3 Est.
4.0 MFC Porta Saudi
Cabins Supply Company for Sub-
8 6510928341
for TCF‐2 & Prefabricated Contractor
TCXF‐3 Building L.L.C
Advanced
MFC Fire
Elements Sub-
9 6510930466 Systems for TCF‐
1, TCF‐2 & TCF‐3
Co.
Water Veolia Water
Treatment Plant Solutions & Sub-
10 6510927948
for TCF‐1, TCF‐2 Technologies Contractor
& TCF‐3 Saudi Ind. Ltd.
Specialized
MFC for Parking Manufacturing
& Swimming & Reliable Sub-
11 6510958846
Shades & Pre‐ Technical Contractor
Engineered Services
(XSMART)
Bin Taleb
Swimming Pool Sub-
12 Trading
Works Contractor
Company
Gym Delta
Sub-
13 6510961856 Equipment for Marketing Co.
Contractor
TCF‐1, TCF‐2 Ltd.
& TCF‐3
OSP
Naizak Global
Communications Sub-
14 6410922949 Engineering
for GCP's & Contractor
Systems
Temporary
Abbreviations.
HIP Hazard Identification Plan HAZID Hazard Identification

CSM Construction Safety Manual
G.I is General Instruction
SACS Saudi Aramco Sanitary Code EMP
Environmental
Management Plan SDS Safety Data Sheet
CHB Chemical Hazard Bulletin
5.1 RESPONSIBILITIES
 The Project Manager


‐ Is responsible for the implementation of this plan.
‐ Priority 1
Advanced
(Infrastructure)
Elements Sub
15 6510928546 Remaining MFC‐12
Works for TCF1,
Co.
TCF2, & TCF‐3
Priority ll
(Superstructure Advanced
& Hardscape) Elements Sub
16 6510950052 MFC‐13
Remaining Contracting Contractor
Works for TCF‐I, Co.
TCF 2, & TCF‐3
Priority III:Road
Advanced
Works &
Elements Sub
17 6510955567 Equipment for MFC‐14
TCF‐1, TCF 2, &
Co.
TCF‐3
Kitchen
Equipment Sub
18 Saudi Elan
Supply & Contractor
Installation
Furniture Supply Sub
19 Almuthlaq
& Installation Contractor
Home
Appliances Yousef Nagi Sub
20
Supply & Ltd. Contractor
Installation

Plan
He is to assure that the necessary resources have been implemented to comply with the project requirements.
 The construction manager is responsible for ensuring that the list of hazards identified is relevant and exhausted. He has to ensure
that the construction team is fully aware of the hazard identification process when preparing a new activity ensures that the process
is properly followed. He is responsible to ensure the team identifying and assessing the hazards have the proper
information concerning the interfaces with the other construction activities. He is responsible for the communication of the
hazards generated by one activity to another one.
 The construction Supervisor Coordinator (AZMEEL and Sub‐Contractors) is responsible to conduct the hazard identification for
the task he is in‐charge of. He is responsible to mobilize the necessary resources to have the necessary data to perform the
hazard identification. He is responsible to lead the working group. He is responsible to communicate the hazard identification
and assessment to his work force and shall ensure they have fully understood.
 The Safety Manager is responsible for monitoring the strict implementation of this Hazard Identification Plan. He ensures that
safety measures are put in place in all stages of the construction and ensures that all workers and staff have their level of
training for the task they have to perform.
 Safety Supervisors The job description below is a typical example of the kind of tasks, duties, and responsibilities commonly
assigned to individuals who work as safety supervisors within construction sites and/or workplaces: Supervises day‐to‐day
activities within a particular construction workplace
 The HSE Officer is part of the working group. He is responsible to verify the hazard identification is relevant compared to the
activity carried out on site. Proper information concerning the interfaces with the other construction activities. He is responsible
for the communication of the hazards generated by one activity to another one.

Plan
6.1 GENERAL HAZARD IDENTIFICATION
6.2 Method
A general hazard identification list is to be developed for the project main activities. This is to help for the preparation of the
mentioned statements of the safety measures to be put in place prior to start of these activities, to ensure the workers have
their level of training for the task they have to perform, to ensure all the safety means required for the safety are identified and
will be adequate to the task.
The project hazard identification is to follow the steps identified thereafter:
6.2.1 Identify the main activities, which will be performed during the project independently of the time and duration.
6.2.2 Identification of the area where the activity is to be carried out. Those will mainly “all sites”.
6.2.3 Identification of the potential hazards linked to the activity, the health, safety, security and environmental
hazards are to be considered.
6.2.4 List the mitigation / corrective measures to mitigate these potential hazards.
6.2.5 To assess these hazards. Three classes (3) are used to quantify the potential consequences of an accident as a result of
these hazards. They are:
Hazards Classifications
‐ Class “A” Hazards: A condition or practice likely to cause permanent disability, loss of life or body part, and/or extensive
lossof structure, equipment or materials.
‐ Class “B” H a z a r d s: A condition or practice likely to cause serious injury or illness (resulting in temporary disability)
or property damage that is disruptive, but less severe than Class “A”.
‐ Class “C” Hazards: A condition or practice likely to cause minor (non‐disability) injury or illness or non‐disruptive property
damage.
Hazard Identification
The following summary of work activities have been identified as protentional hazardous, detail information on the hazard classification
analysis is included in this document.
 Survey and Routing
 Site preparation and mobilization of equipment and materials
 Construction of right of way (ROW) and pad, including loading, hauling and offloading marl material
 Excavation and Trenching
 Water filling and pre‐inspections of tanks
 Hydrostatic testing
 Concrete forms work and Shoring
 Concrete placement
 Chemical paintings & Adhesive
 Crane operation/Operation
 Cutting, Welding, and brazing
 Crane and rigging
 Driving/vehicle safety
 Electricity/Use of Generator
 Elevating/Lifting equipment
 Fall prevention/protection
 Isolation/lockout/hold tag
 Lightening & thundering
 Load/offloading of materials
 Non‐Destructive Test
 Pressure Testing
 Pre‐Commissioning
 Use of Ladder
 Use of Hand Tools & Power tools
 Use of cartridge operated tools (Hilti)
 Use of pneumatic tools
6.3 Review of the document
The hazard identification list issued for the project is not a final document. As some construction options (methods, equipment,
design) are not precisely finalized or are potentially able to be modified, the hazard identification list is to be reviewed at least
twice a year. This is to:
6.3.1 Identify new Hazards
6.3.2 Cancelled hazards due to changes in the method, in the choice of equipment
6.3.3 Include the lessons learned in case of incident, accident or serious near‐miss events.
6.3.4 Re‐assess the hazards identified due to interface or environmental parameters modification
6.3.5 Confirm the assessment of the hazards already identified.
The review of this list is to be done jointly by the HSE department and the construction team, involving the concerned
subcontractors.
The review of the hazard’s identification is also to be supported by the site’s observations made during the:
6.3.6 Audits
6.3.7 Inspections
6.3.8 Management visits
All these site observations will be recorded and included in the review of the hazard identification list.
Mitigating Measures
Mitigation measures are to be identified to prevent the hazards to generate accidents. Never less the mitigation measures are to:
6.3.9 Focus on the collective measures rather on individual measures.

6.3.10 Be, for all aspects (technically, schedule) applicable during the hazards presence.
The effectiveness of the mitigation measures will be controlled on site by the HSE Department. In case, of inappropriate
measures, it has to be replaced by an efficient measure allowing a safe level for the workers.
7.0 DUST CONTROL
AZMEEL shall comply to minimize generated dust impact with adjacent structures. Fugitive dust caused by traffic on unpaved roads or
earth moving activities may cause localized annoyance and temporary property impacts. Dust produced from the construction activities
has the potential to penetrate nearby homes and cause nuisance and health conditions such as allergies and respiratory condition. ( Dust
control plan to be submitted separately)
8.0 CONTRACTOR CAMP

Contractor camp and project support facilities shall be submitted separately as Contractor Accommodation Plan.
9.0 TRANSPORTATION
AZMEEL shall ensure its employees and sub‐contractor employees comply with all Saudi Aramco traffic safety laws and regulations,
including GI 6.030 Traffic and Vehicle Safety. (Traffic Control, Vehicle and Transport Procedures are submitted separately)
10.1 WORK PERMIT SYSTEM

 Is to set out clear procedures and safety requirements for the many diverse categories of work to be performed at Temporary
Construction Facilities Project site in order to ensure that such works are carefully planned and safety executed to prevent property
damages, injurious accidents and any detrimental consequence. Permits to work procedures are necessary for performing work
safety in high hazards areas.
 The permit to work is a checklist to ensure that all the hazards are identified and the necessary precautions are taken to eliminate or
isolate the hazards of the work to be performed. This document establishes minimum guidelines and responsibilities for the issuing
/receiving of work permits. When issued, permits serve as official records of condition and requirements agreed upon by the issuer
and receiver. They list minimum safety precautions to be taken and hazards which must be controlled. This PTW System shall be
applied to AZMEEL and AZMEEL Sub‐contractors in accordance with Saudi Aramco Work Permit System GI. 2.100.
 Risk assessment and JSA shall be prepared and approved for all jobs having significant risk such as confined space, critical lift as
defined in OSH, deep excavation over live buried utilities and working at height. It shall be controlled and authorized through permit
to work system.
Types of Work
Permits: Hot work
Permit
- Hot work is any activity generates sparks, flames or heat sufficient to cause ignition e.g., welding, cutting, Gas cutting
, grinding, chipping, etc.
- Certified fire warden shall be provided in every hot work activity.
Confined Space Entry

- Confined entry is the entry of personnel into any space or structure (i.e., tank, vessel, vault or any Trench depth 4feet or
deeper) and not normally intended for human occupancy, where entry, or exit or movement inside is restricted. Certified
fire warden shall be provided in every hot work activity.
Excavation Permit
- Any man‐made cavity or trench or depression in an earth surface that is formed by earth removal. It is the responsibility of
permit issuer to ensure that underground utilities or installation have been located or marked before excavation activities
begin.
Lifting Permit
- Any crane lift that required a critical lift plan, the critical lift plan shall be properly completed signed and approved prior
to the lift.
Cold Work Permit
- Any activity that does not produce a source of ignition for flammable mixture such as: painting, carpentry work,
masonry work and etc.
11.1 JOB SAFETY ANALYSIS (JSA)
For the hazardous activities, the unusual activities, a job safety analyze is to be issued. The JSA method is:
 Identification of the elementary steps of the task
 Identification of the material, the tools, equipment and vehicles required
 Identification of the hazards associated to the task itself, to the equipment, the manpower, to the product, to the interfaces, to the
environment (weather).
 Identification of the mitigation measures to be put on place. Several measures are to be identified for single hazards as the measures
have not the same weight (organizational measures such as procedures, training, are different compared to physical measures such
as barricades, safety harness)
 Identification of the person in‐charge of the implementation of the mitigation measure.
During a meeting, led by the construction field engineer, the personnel concerned have to identify and discus the hazards linked to the
activity, the equipment, the manpower, the product, the interfaces, the environment (weather) etc. Once the hazards are identified, the
mitigation measures identified and agreed, the person in‐charge of each mitigation measure is designated, the document is to be issued
and signed for validation by AZMEEL, Sub‐contractor and HSE Department.
Before the job starts, information contained in the JSA is to be transmitted to the team, which is going to perform the job. The supervisor
or the construction field engineer conducts this pre job meeting.
When the pre‐job meeting has been completed, the JSA is to be signed by the workers and supervisors certifying they are aware of the
hazards and the mitigation measures
The JSA is to be available at the work place to allow direct access to the information until the completion of the activity.
12.1 HEALTH HAZARDS IDENTIFICATION
12.2 Safety Data Sheets
The Safety Data Sheets (SDS) are to be provided by the supplier in advance or at least at the same time that the product is
delivered. The SDS provides information on the safe measures to apply when handling, storing, using, and cleaning the product.
They also advise on the first‐aid actions to be done in case of accident.
These SDS must be available at the first‐aid center. The SDS are a useful tool for the health hazards identification and must be
used accordingly.
12.3 Audit Inspections

Regular audits and inspections are to be performed by the health department. This is an opportunity to control the
Mitigation measures put in place during the identification and assessment. It is also possible to identify new hazards.
In that case, a report is to be made by the health personnel (through near miss report for instance) in order to include the new
assessed hazard identification list.
12.4 Health Indicators Monitoring
AZMEEL and Subcontractors health personnel are required to monitor health indicators and particularly the attendance at the
first‐aid facilities. Through this type of indicators, hazards will be identified and corrective actions can be implemented. For the
same reasons, investigations should be carried out by health department personnel, safety department personnel and if
required subcontractors.
12.5 Risk Register

To be reviewed and updated on a regular basis to ensure information remains current. If corrective action is needed, record
action item in the corrective action system / register and track till complete.
13 Human Machine Interface
 Man‐Machine Interface (MMI) has the high probability of Risk. Significant actions shall be taken to avoid these potential hazards.
 Controls measures can be taken by
 Keep out of areas where heavy equipment is operating, unless instructed otherwise.
• Stay out of heavy equipment and vehicle blind spots and ensure that the driver is able to see you at all times.
• Wear high‐visibility clothing at all times.
• Never position yourself under a lifted load.
• Stop work immediately if conditions change or you observe a worker in an unsafe location, and notify your supervisor.
All work supervisors must:
• Implement measures to protect workers from operating heavy equipment and vehicles, including restricting access and installing barriers.
• Limit or eliminate work in areas where heavy equipment and vehicles are operating.
• Confirm that signaling methods and communications are agreed upon and understood by All works.
• Confirm that the site is properly lit and that high‐visibility clothing is being worn. Driver/Operator must:
• Perform a 360‐degree check around their equipment/vehicle before moving to ensure no obstructions or any persons resting behind or
underneath.
• Have a close or direct contact with the assigned spotter/flagmen. Do not maneuver the equipment without their present or assistance. •
Ensure vehicle/equipment is in good condition and all safety alarm are
Plan
 Reassess each activity to identify pertaining hazards as well the required safety measure.
All Activity find the hazards as well as mention the control measures see the tables.
HAZARD IDENTIFICATION
PLAN
ACTIVITY Are as Hazards Specific Required Safety Measure
 They shall obtain work permit, secure ISF approval.
 Injuries due to presence of
 Survey crew must undergo H2S training prior to perform
biological hazards
surveying activities, especially in Haradh sites near wells .
 Must be provided calibrated pocket H2S monitors during
the survey
 Ensure they are familiar with all types of terrain, escape
All route and emergency procedures.
1 Survey and Routing
 Emergency contact cards will be issued to them.
 They must have emergency equipment/kit to be use in
case they stuck while surveying
 They must have means of communication (mobiles).
 Ensure all marking of layout according to IFC drawings, so
that no other existing facilities will be damage.
 Ensure that all U/G and A/G facilities are properly marked
 Improper layout and to prevent any kind of damages
All
marking
2 Site Preparation and  Struck by injuries due to  Earth moving equipment shall have PWAS.
mobilization of equipment movement of equipment  All equipment has valid 3rd party inspection stickers
and materials  All operators have valid SAG and SA certification
All  A flag man must provide safe backing and movement to
heavy equipment
 Reverse back up alarm must be activated so it could
distinguish from work site noise in the surrounding
 Workers are not allowed to work beside or nearby
movement of heavy equipment.
 Heavy equipment will be safely park at pre‐designated
parking area of heavy equipment.
 Heavy equipment will not be using a rest shelter.
 Work are must be barricaded where heavy equipment
working,
 Repair and maintenance section of existing parallel marl
 Damage to existing
facilities due to road which get damaged by using heavy equipment.
movement of heavy  All workers are not allowed to work within the proximity
equipment of heavy equipment.
 All the Heavy equipment Operators shall be Saudi Aramco
Certified.
 Ensure and check the 3rd party inspection of all heavy
equipment and Saudi Aramco certification for
Operators.

Plan
3  Utilize operator/personnel well trained and
 Struck by injuries to
Construction of right of way experience.
personnel due to
(ROW) and pad, including All movement of  Assigned trained flagman during loading and unloading
loading, hauling and offloading equipment & dump work
material truck  Install barricades warning sings (men at work, speed
limits, heavy equipment moving etc.) to alert other at
work place.
 Earth moving equipment does have PWAS (Proximity
Warning Alert System) and audio able bake up alarm.
 Workers are not allowed to stand‐by lying in around
any equipment, any person caught doing violation will
be taken disciplinary action.
 During lunch breaks all heavy equipment will be park
at designated parking places and shall not be used as
rest
shelter.
ll health effects  Personal involve in operation and working at work
 Exposure to dust place. All are required to use dust mask, ear plugs and
 Excessive noise of other PPEs (Safety Goggles, Safety Hat, Safety Shoes,
heavy equipment and coveralls is minimum requirements)
 To prevent dust clouds, daily spray water at work site
by using water tanker
 Install proper barricades at work site
 Install required warning sings (heavy equipment
movement, ear protection, men at work etc).
 Only approved and designated personal will
join at work site.
 Damage to underground 
Obtain work permit prior to start the excavation.
4 facilities 
Fill up pre‐excavation checklist and get it approves
Excavation and Trenching All from proponent.
 Mark and expose all U/G facilities using test hole
excavation
 Follow daily excavation check list signed by safety
officer
 Secure all U/G exposed facilities, fix warning signs,
hard barricades around the trenches.
 Conduct random gas test at the time of issuing of work
 Presence of toxic gases
permit to ensure work area is safe
 A work permit receiver will have calibrated H2S

monitor while working hours.
 Prior to start excavation, civil supervisor will determine
 Cave in‐Collapse
the depth of trench, and ensure to take safe steps.
of trenches walls
 Shoring, Slopping or benching method will be use after
proper site visit along competent person.
 Warning signs and hard barricades will be provided.
 Prior to start excavation, civil supervisor will determine
 Cave in‐Collapse of
the depth of trench, and ensure to take safe steps.
trenches walls
 Shoring, Slopping or benching method will be use after
proper site visit along competent person.
 Warning signs and hard barricades will be provided.
 Provide proper access/egress ladder at trenches
 Work inside trench
 Assign trained entry attendant to record entry log
(confined spaces)
 Conduct random gas test
 Ensure work will take schedule rest and must come
from trenches time to time. Keep a communication
with to know their good health.
 All heavy equipment away from pre‐excavated
 Fall of heavy equipment trenches
into trenches at safe distance
 Unloading of marl and backfilling will complete by the
presence of trained banks man/flagman.
5  Mixer equipped with 0.75 cm. or larger loading skips shall
 Placement Procedure be
Concrete,  equipped with mechanical device to clear the skip of
concrete forms &Shoring  Erection of form work concrete.
 . Removal of form work  Form work and shoring shall be designed, erected, supported
braced and maintained
o Remove and stockpile form work promptly after stripping.
TCF- Hazard tion Plan o Area for de nailing the form shall be designated 21
Identifica Page
and de‐nail all dismantled from work materials to
maintain good housekeeping.
o Chains, gears, revolving shafts and other moving

parts shall be properly guarded.
 Empty cement bags shall not be allowed to accumulate in
the work area.
o Employees shall not be permitted to work above vertically
protruding
reinforcing steel unless it has been bent over or capped or
otherwise protected. Rebar caps shall be used for
this purpose
 Use only ANSI approved personal protective equipment
 Working over rebar o Review hazards of the operation with all involved
personnel
Protrusions
o Use only ANSI approved personal protective
equipment.
o Wire mesh rolls will be secured at each end to

 Hazards of the operation prevent recoiling. 5.4Riding of concrete buckets will
be forbidden.
 When using mixer truck, proper personal protective
equipment suchas respirators, hearing protection and
goggles
TCF- Hazard tion Plan Page 22

Identifica
 Try to avoid twisting from the waist, reaching out and
leaning over
 material/ load
Tighten your stomach muscle as you start to lift
Manual Handling When require more than one person, call equal height
workers
Ensure Close Supervision
Keep your lower back in its normal position and use your
legs to liftthe load
 Lift load at one time simultaneously
 Put equal support to the load and distribute manpower

equally
 All personnel shall maintain good manual lifting
technique ofmaterial handling
TCF- Hazard Identification Plan Page 23

6 1. Inhalation of chemical 1. 1 Ensure that enough ventilation is continuously maintained. 1.
vapors and gas that paints 2
Chemicals Personnel protective equipment will be used as specified by
generate.
Painting & manufacturer SDS or by CSM requirements.
2. Harm to the skin and eyes. 2.1 Use of hand/skin protection during handling and application.
Adhesives 3. Slip caused by 3.1 Quick removal of spilled material and the use of warning
spilled material. signs in
such cases.
4. Improper/unsafe practices 4.1 Both material and application equipment must be stored
for storing material properly in
suitable temperature storage. The chemical shall be stored away
from the fire hazards and sources of ignition. 4.2 Chemical
5. Bad housekeeping of hazard bulletin shall be posted in areas where such chemicals
material and
equipmentduring
applicaarteiosnt.ored and
available
5
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in 6. Fire hazard from flammable
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24
3. Sling log is not 3.1 Sling log maintained by the Safety Dept. on monthly basis.
maintained
4. Shackles improperly 4.1 Maintained/inspected and records retained by the Safety Department.
maintained and inspected
5. Damaged slings not taken 5.1 All damaged slings and rigging gears shall be marked and taken out
out of site of project site.
6. Improper storage 6.I Proper storage will protect from the corrosion and damages
1A defective Lifting device or • Crane shall be in possession of all documents that can be
8 crane provided upon the request of Saudi Aramco.
Inspection of crane must be done by Saudi Aramco unit or
Crane Lifting 2. Unqualified equipment approved third Party.
operator  Only licensed, qualified persons will be permitted to
operate cranes
 or other lifting equipment per G.I. 7.025.
 Only trained and Saudi Aramco Certified Riggers shall be
allowed to attach slings to loads being lifted. This shall
be strictly enforced per Saudi Aramco G.I. 7028.
 While cranes are traveling, loads shall not be permitted to
be attached to the hook.
 Special custom designed hook, clamp or other lifting
accessories
 shall undergo Inspection from a person authorized by Saudi
Aramco
 Crane Inspection Dept. to comply with G.I. — 7.029 Page
TCF- Hazard Identification Plan 25

3. Defective lifting requirements.
accessories, clamps, hooks,
 The safety requirement which pertains to the crane
slings, etc
operator’s daily inspection checklist to comply with
section 5.4 “Inspection and Testing requirements” of
G.I.— 7.030.
 Conduct frequent and periodic inspection of lifting
equipment, lifting
 accessories and slings. Damaged or unsafe accessories and
slings shall be immediately removed from the site. When
slings are not in use, they shall be stored in a location
safe from possible damage or misuse.
 Crane Operator’s daily inspection checklist.
 Crane maintenance inspection log book

 Critical lift plans approved by certified for the type of
working. Load to be lifted shall be submitted for review
by Loss Prevention to comply with the requirements
mandated in GI‐ 7.028.
 Enforce use of personal protective equipment
TCF- Hazard
Identifica tion Plan Page 26
 Open mouthed hooks, e.g. “C,” “S” or half link hooks
are prohibited
 Only Saudi Aramco Certified Rigger shall be allowed to
signal the
 crane operator when loads are being lifted and moved
into place. The crane operator shall be made aware
exactly who the rigger is and shall not take instructions
from anyone else.
 Lift plans approved for all heavy lifts (i.e. Compressors,
4. Non — stable crane  Transformer, and Foundations) per G.I.7.028. Critical lift
positioning, i.e. soft soil, plans approved by certified for the type of working.
improper outrigger mats. Load to be lifted shall be submitted for review by Saudi
5. Non — use of personal Aramco to comply with the requirements mandated in
protective devices, i.e. hard
GI‐ 7.028
hats, gloves, goggles, safety
harnesses, etc.  Operator is not to leave his position at controls
6. Improper rigging while load is suspended.
 When the boom starts moving and load or hook
7. Improper signaling approaches personnel, the warning horn signal shall
sound. Where Crane Work is to be performed near
between the rigger guiding Energize power lines, the following absolute limit of
the load and the lifting approach or minimum clearance from power lines
 without exception. 20 feet (6. l0meters) for 250,000
operator.
8. Failure to follow critical volts or under 25feet (7.62 meters) for near 250,000
Lift procedures volts.
TCF- Hazard tion Plan  Cranes are to be refueled outside the operating Page 27
Identifica
plant, preferably inthe lay down yard.
 Cranes may not be operated inside Plant if wind speed is

over twenty
 (20) miles per hour (17.4 knots). Man, baskets are
restricted to twenty
 (20) kilometers per hour (11 knots).
 Cranes shall have SAFE LOAD INDICATORS fitted on

the cranesper G.I. 7.028.
 Load chart shall be posted inside cab or lifting

equipment.
 All lifts in lost areas of Plant require a crane lift plan.

Lift plans are not required in yards and away from
any process areas or power lines.
o Provide warning signs of clearance limit.
o Barricade the area during lifting operation

and redirecttraffic/personnel.
o Cranes shall be provided with a 30 m (100 ft) tape

measure to assist
. No warning signs  with crane positioning and determining the crane’s
exact working radius.

TCF- Hazard tion Plan . Page 28

Identifica
9 1. Speeding 1.I Restrict vehicle speed to the posted limit for light vehicles and
less
 Vehicle than that for other types of moving equipment.
driving 2. Driving after drunk 2.1 It is prohibited strictly.
3. Fatigue driving 3.1 It is forbidden to fatigue driving.
4.2All drivers shall immediately report

4. any changes in license status
5 or
Cdondition
ability to drive to
their supervisor.
4.3Dri
vers
who
operat
e SA
vehicle
s shall
have
current
Driver
Impro
vemen
t
Progra
m
certific
ation.
Drivers shall be trained before driving.
5.1Inspect vehicle condition before
driving.
5.2 Drivers
sh n a efore in a safe operating
al g l e using the condition.
l l q vehicle. • 5.6 Drivers
shall
p i u ensure
5.4 Drive adequate
er n i i
rs shall supplies
fo t n p and
ensure
r o s m communic
vehicles ation
m p e
have a valid equipment
a t e n are
inspection available
3 h c t
sticker and for remote
6 e t area
are driving.
0 (
maintained
d v t e
e e h .
gr h e g
e i .
TCF- Hazard Identification Plan
e c v ,
w l e
al e h s
k‐ . i p
ar c a
5.3
o l r
D
u e e
r
n ’
i
d s t
v
b i
e
ef s r
r
or a e
s
e f s
g e )
s
e t
h
tti y b
Drivers shall report all vehicle collisions and moving violations
 Drivers and other
immediately, no matter how minor.
occupants’
Drivers shall not leave vehicles unattended while the engine is
responsibility
rennin.
Drivers who operate vehicles in remote locations shall attend off‐
road driver training.
While vehicle can not be revers without revers alarm
Driver shall be following the instruction of supporters
All machine shall have appropriate safe guards
Under the power line driver should be discussed with the

supporters
The competent person shall be barricading the working area and

installed the safety signed
Driver should have the KSA driving licensed and operators

should certify from the Aramco
Equipment Inspection All Work Site Without Inspection no any are equipment are authorized at job
 Accident site
 injuries Equipment shall be inspected by the Aramco approved third party
The operators and drivers shall have the certificate to operate the
equipment and vehicle.
Without certificate no any Drivers or operators are allowed to

operate.
The equipment incharge shall check all documents prior to sand to

mobilized.
Loading and unloading • Uninspected, damage Each lifting gear shall be provided with manufacture load test
lifting gears and certificate
equipment SA certified rigger shall inspect all lifting gears prior each use.
•Uneven, uncompacted
Periodic inspection and color coding by competent SA rigger
ground
Competent person shall conduct site survey prior to any
lifting
Sufficient size out rigger pads shall be installed underneath
out rigger floats
Ground compaction verification
10 o Protect the system and personnel during testing against:

 Pressure testing
o Over pressure by installing relief valves with proper set points.
Pressure Testing
o Nobody can inspect or get close to equipment/line being
tested untilit is depressurized.
o Set watchman and warning signs when pressure testing.
o All relief valves shall be tested, dated, and tagged within

one week prior to the pressure test.
o The test area shall be marked and warning signs shall be

posted toalert approaching personnel, where
practical.
o Personnel shall be posted at plant sites to keep the test area

clear of
o All people not connected with the test, if
necessary.
Identifica
o Where a pipeline being tested crosses under a road,
o No Inspection
conditions the traffic shall be diverted or stopped during the
test, if practical. If this is not practical, personnel shall
be posted at the crossing to control traffic in the
event of an incident affecting traffic safety.
o Where a road parallels within 30 m (100 ft.) of an

aboveground
pipeline being tested, traffic shall be diverted or stopped
during the test.
o The pressure test relief valve shall be accompanied

o No warning signs with a calibration certificate that includes the cold
differential test pressure (CDTP), test date and the spring
range. The CDTO shall be within thespring range.
o Bursting of o Ensure that pipe end, connections and all
blinds/pipes/fittings
under pressure testing fittings are in good condition to avoid point
ruptures.
o Inspect and check visually the testing equipment and
associated accessories, i.e. hoses, fittings, etc.
o Warning signs shall be placed and area barricaded
o Proper barricade shall be provided in that area
o Proper signage “Unauthorized personnel not

allowed” & “Pressure testing is under process”
shall be displayed at site.
o Ensure emergency procedures are in place.
Plan
o Experienced workers shall be deployed under
continuous supervision by competent supervisor
o Personnel directly involved in the work (e.g.

Competent Persons, Supervisors, and Foremen)
shall be present / available at all times during the
testing operation, based on the shift work timing
to check and monitor work areas permanently.
o Material certification shall be obtained for

all components including jointing materials
and valves test limits prior to start.
o Inspect Hoses and Couplings prior to use,

discard damaged items immediately.
o All mechanical equipment used in hydro testing to
have been inspected prior to use
 Falling object  Toe board shall be installed to prevent person and

11 material from falling
o Falling of objects  Falling of material  Install guard rails
 Injury  Use tool lanyards to prevent tools from falling.
 Keep all material at least 3 feet from a leading
edge, other than material specifically required for
work in process.
 Remove items from all loose or unsealed pockets,
especially top shirt pockets, such as phones,
pens, and tools.
 Do not hang objects over guardrails.
12  Wear appropriate PPE (Gloves, welding aprons, face

 Eye and body parts
shields, goggles, safety shoes and FRC if working inside
injuries due to flying
All plant)
debris/objects, UV
Pipe cutting using grinder  Assign personal and cross check their training
sparks
certification prior to assigning them grinding, and
welding work (Grinder man Training, Welder JCI etc.).
 Inspect all hand and power tools by qualified and
trained person and color code them prior to using.
 Never use damages tools/equipment
 Non‐essential personal kept away from grinding work
area, beveling and cutting area.
 Provide proper shielding during grinding and cutting.
 Respiratory track injury  Provide respiratory masks to welders and grinder man
due to inhalation of to avoid direct inhalation of fumes and vapours while
vapours/fumes, carbon performing welding and grinding.
monoxide and other  Check the masks and filters for good working
toxic fumes during condition.
welding and grinding  Install proper ventilation and air movers in welding
areas
 Welder and helpers only stay in welding tents, don’t
gather more people to create crowd
 Fire watch shall inspect and stay in welding area to
TCF- Hazard tion Plan continuous monitor and observe for fire risk 33
Identifica Page
 Inspect all welding leads, hand and power tools.

 Ensure all welding holders are safe to work
 Check GFCI’s and plug‐in connections
 Check the calibration of welding machines
 Ensure proper grounding of welding machine
 Remove and discard if any damage tool on site
 Remove all combustibles in welding, grinding and
cutting areas
 Assign qualified electrician in work area.
 Electrocution
 Designate qualified and trained Fire Watch in all
welding activities
 Provide adequate firefighting equipment at work
site.
 Place firefighting equipment at safe and access
able area
 Provide proper training to all workers about use of
Fire Extinguishers
 Place emergency contract numbers on site. Assign
a First Aider and provide him stock first aid kit.
 Provide FRC to all workers working with open
flames, welder, grinder man, fitters’ electricians
etc.

Identifica
 Remove all combustible at work site Follow daily
housekeeping and place all welding trash all
 Injury to personal due approved waste bin.
to Fire, Burn  Provide barricades and warning signs.
13 All  Electrical shock  Check all welding leads, electrical tools,

Welding welding machines for safe to use
 Assigned quailed and competent electrician
 Provide proper grounding to power tools and welding
machines.
 Fumes and gases  Provide proper means of ventilation

 Provide proper mask during welding
 (automatic, manual, Tie‐in)
 Conduct gas random gas test at work site to prevent
any inert or toxic gases risk,
 Ensure smoke free work environment and
proper ventilation inside welding hut.
 Fire and explosion  remove all combustible from work area
 Assign trained fire watch.
 Provide welding tents and proper shielding
 Fire watch will remain at working site minimum 30
minutes after completion of welding to prevent Fire.

Plan
 Injuries from  Provide FRC to all workers in welding tie‐in activity
insufficient PPE  Provide proper PPE, welding hood, welding aprons,
face shield, face mask, goggles
 Remove and replace damage PPE’s.
All  Leakage/hose rupture  Utilize personal who has training and experience
14 during water filling  Ensure water filling pump, hoses and all connection
are inspected and safe to operate
Water filling and pre‐inspections  Fix whip wire to secure all hoses connection
of Tanks  ensure all connection, lines/disconnected areas, blinds
are inspected and installed properly
 Mechanical engineer, hydro test foreman and PID
representative must check all area
 Place hydro test signs boards
 Barricade the area and limit the workers are required
during water filling.
15  Flying debris  Provide face shield to workers
Jipping of foundations  Provide proper PPE (gloves, safety shoes coverall.
 Remove all waste material immediately after
completion of work.
 Noise  Provide proper ear protection to reduce.
 Place warning signs and ensure compliance to earning
protection.
 Muscular injuries  Take break during work.
 Continuous working at Jipping machines may cause
muscular injuries
 Electrocution  Inspect the Jipping machine all cords, connection and
plugs by competent electricians
 Ensure provision of GFCI and grounding.
16 All  Flammable paint and  Ensure Material Safety Data Sheet is available at site
Coating and wrapping (Internal chemical  Provide fire equipment and fire watch during coating
external coating) operation
 Remove combustible material
 Fix and resealed the paint containers after completion
of work.
 Ill health, eye irritation,  In case contact to paints and mixing chemical,
skin allergy, inhalation immediate wash with clean water.
of vapor and fumes  Follow material safety data sheet instructions for first
aid
 Use appropriate PPE (rubber gloves, respiratory mask to
prevent direct contact with hazardous paints and
chemicals
 Ensure all coating applicators have health certificate
and they are certified and trained
 clean all the area after completing the coating and
wrapping.
All  Ergonomic effects to  Assigned only trained and competent personal
17 personnel  Apply rotational work to prevent muscular injuries.
Installation of anode,
grounding and instrumentation
 Injury due to slips, trips  Ensure work place is safe and not wet or slippery
Identifica
and falls  unload the anode by using proper boom truck, and
check the certification and 3rd party inspection of boom
truck and operator
 use scaffolds if required, and ensure inspection and
tagging by competent scaffold supervisor.
 Electrocution  Use approved tools to fix anode.
 All E&I crew must have training and competency
 Ensure isolation is done prior to connecting and
installation.
18 All  Injuries due to  Ensure all personal have training and competency prior
improper handling to mobilization
Mechanical and electrical and using the hand  All hand and power tools are inspected and tagged by
activities, using electrical power and power tools competent electrician
tools  Remove all damaged tools and make them rejected
Inspect hand and power tools prior to using.
19 All  Hand and finger  Apply LOTO Procedure and Provide isolation of the
injuries due to Equipment’s prior to use
Mechanical, Civil and electrical improper use  Provide proper PPE’s
activities using hand tools i.e.,  Inspect the tools prior to use
hammer, spanner, shovel chisel  Provide continuous training and get familiar all
and pliers etc. workers
 Remove the tools if damages.
 Slips and Trips  Keep all cords in well maintained manners
 Never gather all cables and create mess
 Align well and kept proper house keeping
 Remove all combustible and trash in work area.
 Pinch, entangled injury  Provide proper hand rest
 Secure proper guards to hand and power tools
 Use to power tools according to its purpose.
Identifica
20 All  Hit by equipment,  Ensure all crane, boom truck and side boom have
vehicle turn over/tip valid 3rd party inspection stickers
over  Operators have valid government and Saudi Aramco
Mechanical, civil & electrical certificates
activities using crane and lifting  All heavy equipment must have proximity
gears warning alert system
 Rigger will supervisor all lifting activities
 All lifting gears Rigger will inspect and color code
 Lift Plan, daily inspection, all will be monitor and
supervise by rigger.
 Hit to overhead power  A safe distance will be taken from overhead
lines power lines
 Secure proper permit from Sceco/POD prior to working
nearby live facility
 Provide goalpost at every overhead power lines.
 Equipment failure  Ensure the ground condition where the lift is being
made
 No lift to be carried out, if the wind speed is high and
creates risk to fall of load
 Use proper taglines.
 No one allowed under the suspended load
 Extend the out riggers of crane prior to making safe lift
 Rigger is only authorized to plan the lift.
21  Eye injuries  The correct size (caliber) and strength of cartridge
required for the tool.
Cartridge Operated Tools  The fixing and the material to be fixed onto shall be
properly determined and used.
 When the tool is removed from the carrying case, it
shall
TCF- Hazard tion Plan be checked to ensure that a cartridge is NOT LOADE D 39
Identifica ge P a
 Tools that are not in proper working condition shall be
immediately removed from service and not used until
properly repaired.
 Intended firing  The operator shall point the tool away from himself
and other personnel.
 The tool shall only be loaded in the area where work is
to be performed.
 The tool shall never be left loaded when not in use.
Loaded tools shall not be left unattended.
 Tools shall be checked to ensure they are NOT LOADED
with a cartridge before repair/maintenance/storage.
 The tool barrel shall be pressed hard against the fixing
surface during use.

All  Sharp edges,  provide proper PPE
22 protruding nails  remove all nail from woods and assign de‐nailing area
Rebar fixing, form works,  use proper ladder/scaffolding to reach at height during
shuttering and concreting steel erection
 use full body harness
 ensure to use proper hand tools.
23 All
 Struck by Reversing  Heavy equipment shall be duly inspected and
heavy equipment over with valid inspection stickers and certificate (if
Heavy equipment operations
persons to the rear of applicable).
equipment  Heavy equipment operators shall have in their
 Contact with possession a valid SAG license and 3rd party
underground utilities certificate specific to the equipment they are to
and overhead power operate.
 Trained Flagman/Banks‐man/spotter shall be
Plan
utilized to assist operators in their operation.
lines

Plan
 Ensure underground utilities and overhead
powerlines are recognized and protected
 Toolbox Talk and training
 Ensure all heavy equipment undergoes

proper periodic maintenance.
 Operators shall conduct pre use checking prior
to commence the task
24 Survey works Construction Site Eye and Respiratory  Surveyors shall be equipped with the necessary PPEs.
irritation due to such as Safety Glass (Ansi‐87) Safety Shoes (Ansi‐89)
a. Temporary fence Dust Reflective
survey
b. Topographical survey Vest, Safety Shoes, Dust Mask, Safety gloves
Exposure to hot  Use of proper clothing
c. Underground utilities weather condition  Drinking water should be available
 Provide rest area
 Heat stress awareness
Protruding rebars  Points should be barricaded, marked and
painted
 it should have rebar caps B
 As‐built drawing shall be available on
identifying utilities and appropriate detectors
(GPRS‐Ground penetrating radar system) shall
be used.
Presence of existing  Identified underground utilities shall be
Underground properly markedand reflected on drawing
utilities  Use cable detectors
 Specific Permit site Layout JSA and Method of
statement etc shall be in placed
Injury due to  Only drivers with valid SAG license shall be
traffic/vehicular allowed to drive motor vehicles.
accident Drivers/operators to ensure that theyare fully
rested before driving and shall follow all traffic
rules on and off the work premises
25 Construction Site Injury due to  Only drivers with valid SAG license shall be
Installation of temporary traffic/vehicular allowed to drive motor vehicles.
fences accident Drivers/operators to ensure that theyare fully
rested before driving and shall follow all
a. Delivery of materials traffic rules B
Stuck by tools and materials  Workers shall undergo a toolbox
b. Installation of posts,
chain links and barb beinginstalled causing injury meeting and shall beprovided with the
wires necessary
c. Installation of gates PPEs.
Minor injury caused by chain  Only competent and authorized
linkfabric edges and barb wires personnel shall participatein all works.
 Use Proper PPE (what type of PPE)

Plan
Caught between nip points  All tools shall be inspected and in
of swinggates causing injury good condition.
Heat Stress  Appropriate number of workers shall be
assigned to eachtask, no worker shall be
allowed to work alone, shelters shall be
provided and sufficient drinking water
shall be
supplied for the workers.
HAZARD IDENTIFICATION PLAN
Working at height Construction Site Falling materials, tools,  Toe board shall be installed around the working
platform to prevent the tools or materials from
Damage to planks and falling. Use tools lanyard to sequre the tools.
equipment /fall of personnel  Barricade the area below into which objects can
High wind fall and not permitting workers to enter the
hazard area.
 Workers must avoid climbing on equipment
such as pumps, exchangers, valve, hand wheels,
handrails, structures, conduit, cable trays,
verticals beems or any other facilities not
specially designed for climbing.
 Personnel shall not be on any elevated working
platform without 100% tie off procedure (No
crossing the guard rail system, jumping from
one platform to other).
 Use suspension trauma foot strap where
there are chances of direct falls.
Open Pit confined space Construction Site A toxic atmosphere
Oxygen Deficiency.
Oxygen Enrichment
Flammable or Explosive At
mospheres.
Flowing Liquid
Excessive Heat.
 Oxygen deficiency Confined  Ensure confined space permit shall

26 be applied prior to start the work
 space hazards  Ensure rescue plan and equipment shall be
in place. B
Confined space entry / rescue Construction
 Ensure confined space entry program shall
Site  Fire and explosion be followed.
 Toolbox talk
 Toxic materials  Gas testing shall be done
 Gas testing shall be done by approved Gas
 Mechanical hazards tester
 Ensure all entrant properly trained pertaining to
 Engulfment activity and hazards in confined space
 Ensure each confined space entry provided with
 Electric shock competent and trained CSE Supervisor
and electrocution  Provide proper means of communication
 Ensure confined space is properly ventilated
 Provide firefighting equipment
 Prepare for Shutdown. Notify affected

employees that maintenance will be performed
under LOTO. ...
 Shutdown Equipment. The authorized employee
will shut down the equipment following
company and/or manufacturer's requirements.
 Isolate Equipment. ...
 Place Locks and Tags. ...
 Release/Block Stored Energy. ...
 Verify Equipment Isolation.
Loto
The gas tester person shall be trained

The gas tester person should be approved from the
Aramco or Aramco approved third Party.
The gas tester shall be approved by the Aramco.
The gas tester should be having valid calibrate certificate
The gas tester inspector randomly gas test in the confined

space
The supervisors shall be discussed with the inspector time

to time.
The supervisors shall be communicating with the stand by

man through cell phone.
Gas Test
Gas tester devise
Certified Inspectors
27
 Scaffold shall be installed under the
supervision of a SaudiAramco approved
scaffold supervisor and shall be tagged before
use.
 Scaffold materials shall be from a Saudi
Aramco Approvedmanufacturer.
 Scaffolds shall be erected according to JER GI
8.001 andJER CSM.
 Scaffolds shall be regularly inspected (14
 Collapse or failure days or whenaffected by site condition).
of scaffold  Erectors shall use full body harness with B
 Slip, trip and fall
Scaffolding All  Falling debris double lanyard atall times during erection,
alteration or dismantling.
 Scaffolds shall be provided with guard
rail system.
 Only required material for installation shall
be loaded on thescaffolding. Scaffolding shall
not be used to store
 Worker shall use full body harness with
double lanyards attached to anchorage points
where scaffold guard rails arenot complete
due to barriers.
 Area beneath elevated working platform shall
be barricadedand signs posted to inform
other
workers
Construction Site Damage to underground and  Use underground utility detector
 Check the drawing
28 otherexisting utilities
 Underground utilities shall be
clearly marked on theground and
Ground preparation for the drawings
siteoffices and storage areas available on site for reference
Struck by moving equipment  Flagman/Banks‐man/spotter shall be B
causinginjury or damage to utilized to assistoperators in their
Land grubbing, leveling property operation.
andcompaction  All heavy equipment and workers working
near it shoulduse proximity devices
Eye irritation  Workers shall be equipped with the
necessary PPEs. suchas Safety Glass (Ansi‐87)
Safety Shoes (Ansi‐89) Reflective Vest, Safety
Shoes, Dust Mask, Safety gloves
 Dust control
Fire due to heavy  Heavy equipment should be equipped
equipmentelectrical or with FireExtinguishers and should be
mechanical failure inspected regularly
Tripping of Dump Trucks while  Operators should be given proper
dumping training regarding theoperation.
 Flagman / Banksman should be trained and
will guide theoperators during dumping
29 Construction Site Struck by moving equipment  Heavy equipment shall be duly inspected
causinginjury or damage to and with validinspection stickers and
property certificate
Electrical System  Heavy equipment operators shall have in their
possession avalid SAG license and SA B
certificate specific to the
equipment they are to operate.
a. Excavation for Excavation collapse/cave‐in  Provide proper sloping / benching or shoring
electricaltrenches  Area where equipment is at work shall be
b. Reinforcement steel barricaded, signsposted and entry restricted
works to authorized personnel only.
c. Formworks for  Spoils shall be kept at least 2ft away from the
concreteencasement edge.
d. Removal of formworks Injury caused by protruding  Workers shall be equipped with the
e. Cable pulling steel andnails on formworks necessary PPEs. suchas Safety Glass (Ansi‐87)
 Proper housekeeping
 Supervision
Injury due to over exertion  Training on manual handling/Use
mechanical aides
 Workers shall be equipped with the
Shoes,
Dust Mask, Safety gloves
Construction Site Struck by / caught in  Crane operator shall have in his possession a
30 between
valid SAGlicense and SA certificate specific to
/suspended load
Installation of Site Offices the crane he will operate.
a. Lifting during
 Crane operator shall conduct a daily pre‐lift
b. Installation of liftingoperation
inspection ofcrane.
electricity
 Crane shall be duly inspected and with
c. Plumbing works
valid inspectionsticker and certificate.
 Rigger shall be SA‐certified and shall conduct
daily pre‐liftinspection on rigging hardware and
devices.
 Crane outriggers shall be fully A
extended and areabarricaded and signs
posted.
 Lifting area shall be restricted to
authorized personnelonly.
 Taglines shall be tied to the load and
manned by sufficientnumber of workers to
prevent
over swaying and swinging.
Fire due to faulty electrical  Only certified / qualified electrician is
wiring allowed onelectrical job.
 JSA
 Toolbox Talk

Plan
Shoes,
Dust Mask, High voltage Resistance Safety

Plan
gloves
 Supervision
 Provide fire extinguishers
Struck by hand tools  Toolbox meeting shall be conducted prior to

causing injury starting work.
 All workers shall be provided with
appropriate PPEs andshall be instructed to
use them properly.
 All tools shall be inspected and in
good condition.
 No homemade tools shall be allowed on site.
 JSA
Exposure to chemicals  Workers shall be equipped with the necessary

PPEs. such as Safety Glass (Ansi‐87) Safety
Shoes (Ansi‐89) Reflective Vest, Safety Shoes,
Mask with filters, ChemicalResistance Safety
gloves
 SDS
 Toolbox talk / JSA
Construction Site Struck by moving equipment  Heavy equipment shall be duly inspected
31 causinginjury or damage to and with validinspection stickers and
Installation of manholes property certificate
 Heavy equipment operators shall have in
their possession a
a. Excavation valid SAG license and SA certificate
b. Backfilling, compaction specific to theequipment they are to
c. Cast concrete operate.
for blinding Construction Site Injury caused by excavation  Provide proper sloping / benching or shoring
d. Reinforcement steel  Area where equipment is at work shall be
works wallcollapse/cave‐in
e. Formworks barricaded, signsposted and entry restricted
f. Cast concrete to authorized personnel only.
 Spoils shall be kept at least 2ft away from
for
the edge.
foundation Slip, Trip, Fall  Provide Proper PPE
g. Removal of formworks  Maintain Good housekeeping
h. Water curing

Plan
i. Application of Struck by / caught in  Crane operator shall have in his possession a B
between
bituminouspaint valid SAGlicense and SA certificate specific to
j. Installation of manhole /suspended load
the crane he will operate.
k. Backfilling, compaction during
l. Lifting of pipes liftingoperation
inspection ofcrane.
devices.
 Crane outriggers shall be fully
posted.
prevent
Construction Site Struck by moving equipment  Heavy equipment shall be duly

causinginjury or damage to inspected and with validinspection
property stickers and certificate (if applicable).
 JSA
their possession avalid SAG license and SA
certificate specific to the equipment they are
to operate.
 Flagman/Banks‐man/spotter shall be
utilized to assistoperators in their
operation.
 Toolbox meeting shall be conducted
to all workersinvolved in the activity.
 Workers shall use appropriate PPEs properly
at all times.
 Area where equipment is at work shall be
barricaded, signsposted and entry
restricted
to authorized personnel only.
Construction Site No Safety Orientation  Provide safety orientation
32  Workers shall be equipped with the
Cleaning of Existing Debris necessary PPEs. suchas Safety Glass (Ansi‐
87) Safety Shoes (Ansi‐89) Reflective Vest, B
a. New workers on
the jobsite Safety Shoes, Dust Mask, Safety gloves
b. Use of  Training if needed
Heavy Struck by moving  Heavy equipment shall be duly
Equipment vehicles/heavyequipment’s inspected and with validinspection
stickers and certificate (if applicable).
 JSA
their possession avalid SAG license and SA
certificate specific to the equipment they are
to operate.
operation.
Struck by moving equipment  Heavy equipment shall be duly inspected

property certificate (if applicable).
 JSA
 Heavy equipment operators shall have in their
possession avalid SAG license and SA certificate
specific to the equipment they are to operate. B
operation.
 Use of proximity device
Eye Irritation due to dust  Workers shall be equipped with the
Shoes, Dust Mask, High voltage Resistance
Safety gloves
 Dust control
Exposure to loud noises  Use of proper PPE, Ear plugs or Ear Muffs
33 Construction Site Struck by hand tools  Toolbox meeting shall be conducted prior
causing injury to starting work.
Installation of underground
utilitiesconnection appropriate PPEs andshall be instructed
a. Waterlines to use them properly.
 All tools shall be inspected and in good
A
b. excavation
condition.
Plan
c. piping  No homemade tools shall be allowed on site.
d. pressure test  JSA
e. Electrical lines
f. cable laying
g. Backfilling/Compaction
Exposure to  Provide proper PPE

 SDS
chemicalsFire
 Toolbox talk
 JSA
Slip, Trip, Fall  Provide Proper PPE
 Maintain Good housekeeping
Exposure to loud noises  Use of proper PPE
 Ear plugs
Electrocution  Only competent / qualified electricians
are allowed towork
 JSA
 Proper PPE
 Supervision
 Use of GFCI or ELCB
Presence of underground  Identified underground utilities shall be
utilities
properly markedand reflected on drawing
 Use cable detectors
 Manual excavation to avoid damaging the cables
Sanitary Sewerage System causinginjury or damage to and with validinspection stickers and
a. Excavation for sewer property certificate (if applicable).
 JSA
linetrenches
b. Leveling and  Heavy equipment operators shall have in their
compaction possession avalid SAG license and SA certificate
c. Sand bedding specific to the equipment they are to operate.
d. PVC piping works  Flagman/Banks‐man/spotter shall be
operation.
B
Presence of under utilities  Identified underground utilities shall be
 Dust control
Exposure to chemicals / Fires  Workers shall be equipped with the
Shoes, Dust Mask, Chemical resistance Safety
gloves
 SDS
 Provide Fire extinguishers
 Toolbox talk
 JSA
Potable and fire water system property certificate (if applicable).
a. Excavation for water  JSA B
linetrenches  Heavy equipment operators shall have in their
b. Leveling and possession avalid SAG license and SA certificate
compaction specific to the equipment they are to operate.
c. Sand bedding
d. PVC piping for
domesticlines
operation.
Exposure to chemicals  Workers shall be equipped with the necessary
PPEs. such
as Safety Glass (Ansi‐87) Safety Shoes
(Ansi‐89) Reflective Vest, Safety Shoes,
Dust Mask, Chemicalresistance Safety
gloves
 Tool box talk
 SDS
 Supervision
Presence of underground  Identified underground utilities shall be
utilities

Plan
Slip, Trip, Fall  Provide Proper PPE

36 Construction Site excavation wall collapse/cave‐  Provide proper sloping / benching or shoring
in  Area where equipment is at work shall be
Installation of manholes barricaded, signsposted and entry restricted
a. Excavation to authorized personnel only.
b. Backfilling, compaction  Spoils shall be kept at least 2ft away from
c. Cast concrete for the edge.
blinding ?
d. Reinforcement Struck by moving equipment  Heavy equipment shall be duly inspected and
steel works
e. Formworks
causinginjury or damage to with validinspection stickers and certificate A
f. Application of property (if applicable).
 JSA
bituminouspaint
g. Installation of manhole  Heavy equipment operators shall have in their
h. Road paving possession avalid SAG license and SA certificate
& asphalting specific to the equipment they are to operate.
i. Clearing and grading
j. Compaction
k. Base course placement utilized to assistoperators in their
operation.
l. Compaction Exposure to loud noises  Ear Plugs
Eye Irritation due to dust  Workers shall be equipped with the necessary
PPEs. suchas Safety Glass (Ansi‐87) Safety
Dust Mask, Safety gloves

TCF- Hazard Identification Plan Page 57
 Dust control
Exposure to chemicals  Workers shall be equipped with the

 JSA
 Tool box talk
 Supervision
 SDS
Presence of  Identified underground utilities shall be
underground utilities
Construction Site  Use cable detectors
37 Struck by moving equipment  Heavy equipment shall be duly inspected
Precast Installation property certificate (if applicable).
a. Delivery of  JSA
PrecastMaterial  Heavy equipment operators shall have in their
b. Lifting of precast possession avalid SAG license and SA certificate
c. Concrete Pouring specific to the equipment they are to operate.
d. Form Works  Flagman/Banks‐man/spotter shall be
e. Steel works utilized to assistoperators in their
operation. B

Plan
Struck by / caught in  Crane operator shall have in his possession a
between
/suspended load
during
liftingoperation
inspection ofcrane.
devices.
posted.
prevent
Skin and Eye Irritation during  Workers shall be equipped with the necessary
concrete pouring PPEs. such as Safety Glass (Ansi‐87) Safety
Dust Mask, Rubber CoatedSafety gloves
 Use of Proper Clothing
 JSA
 Toolbox Talk
 SDS

Plan
Struck by hand tools causing  Toolbox meeting shall be conducted prior to
injury starting work.
appropriate PPEs andshall be instructed
to use them properly.
 All tools shall be inspected and in good

Plan
condition.
 No homemade tools shall be allowed on site.
 JSA
Road paving and asphalting causinginjury or damage to and with validinspection stickers and
a. Clearing and grading property certificate (if applicable).
b. Compaction  JSA
c. Base course placement  Heavy equipment operators shall have in their
d. Compaction possession avalid SAG license and SA certificate
specific to the equipment they are to operate.
operation.
?
Exposure to loud noises B
 Ear plugs
 Toolbox talk
 Dust control
 Toolbox talk
Exposure to chemicals  Workers shall be equipped with the
Shoes, Dust Mask, Chemical Resistant Safety
gloves
 SDS
 Toolbox Talk
 JSA
 Supervision
Slip, Trip, Fall  Workers shall be equipped with the
 Supervision
Caught in between moving  Workers shall be equipped with the
parts ofequipment necessary PPEs. suchas Safety Glass (Ansi‐87)
 No loose clothing
 JSA
 Toolbox talk
 DO not wear jewelry
 Supervision
Heat Stress  Provide Shelter
 Provide cold drinking water with disposable cups
 Heat Stress awareness
 Supervision
39 Construction Site Fall  Provide fire extinguishers
Struck by falling  JSA
 Tool box talk
objectCollapse of
 Training on manual handling
Installation CMU scaffolding
 Erection of scaffolding shall be done by
cladding andexternal competent personnel and under the
wall finish
supervision of a SA‐certifiedscaffold
supervisor.
 Scaffolds shall be erected according to GI
8.001 and theCSM.
 Scaffolds shall be regularly inspected A
(14 days or whenaffected by site
condition).
 Erectors shall use full body harness with
double lanyard atall times during
erection, alteration or dismantling.
 Scaffolds shall be provided with guard
rail system.
 Only required material for installation shall
be loaded onthe scaffolding. Scaffolding shall
not be used to store materials.
 Area beneath elevated working platform shall
be barricaded and signs posted to inform
other workers of thehazards.
 Worker shall use full body harness with
double lanyards attached to anchorage points
where scaffold guard rails arenot complete
due to
barriers.
40 Construction Site Electrocution  Tool box talk

 JSA
 Power tools should be inspected
Removal of excessive
constructionmaterials and
equipment. necessary PPEs. suchas Safety Glass (Ansi‐87)
a. Segregation of Safety Shoes (Ansi‐89) Reflective Vest, Safety
materials Shoes, Dust Mask, High Voltage resistance
b. Loading of materials Safety gloves
c. Transport of  Competent / certified electricians
materials outof the  JSA
site  Toolbox talk A
 Power tools shall be 240 volt rated
and equipped withGFCIs.
 Only certified cartridge tool operators
shall use cartridgetools.
 Cartridges shall be issued only to certified
operators andspent/unspent cartridges shall
be returned to the
storekeeper.
Slip, trip, fall  Workers shall be equipped with the
 Good Housekeeping
 Supervision
 Heavy equipment shall be duly inspected
and with validinspection stickers and
certificate (if applicable).
 JSA
 Toolbox talk
utilized to assistoperators in
their operation.
Exposure to loud noises  Workers shall be equipped with the
 Ear plugs
Struck by / caught in  Crane operator shall have in his possession a
between
/suspended load during lifting
operation
inspection ofcrane.
devices.
posted.

Plan
 Lifting area shall be restricted to authorized
personnelonly.

Plan
prevent over swaying and swinging.
Fire  Provide Fire extinguishers

 JSA
 Supervision
 Tool box Talk
Struck by moving equipment  Heavy equipment shall be duly inspected and
causinginjury or damage to with validinspection stickers and certificate
property (if applicable).
 JSA
 Tool Box Meeting
utilized to assistoperators in their Page
TCF- Hazard Identification Plan 66
operation.
 Supervision
Construction Site Slip, trip and fall  Workers shall be equipped with the
 Good Housekeeping
 Supervision
41 Construction Site High Winds  No Crane Operations or Lifting activities shall be
performing if wind speed monitors.
Work site related  Safety Officer, Crane Operator & Rigger shall
environmental hazards during observe the wind speed prior to making lift.
work (High Winds)  Personnel shall not work on any outdoor
scaffold or any elevated work plate form, If
sustained winds more than 65kph/40mph.
 Personnel shall not work on roofs or other
elevated surfaces when exposes to storms, high
winds, if recordable 65kph (40mph) or
lightening.
 While work at height personnel fall arrest
system shall be provided and inspected by
Saudi
Aramco scaffolding supervisor.

Plan

Plan
 All walls and high structure shall be stable
to properly secure during high winds.
 All types of erection work shall have
discontinued during high winds or other
adverse weather.
 Crane lifts shall not be performed in wind
speeds exceeding 32km/h (20mph) (17.4)
9m/sec), unless otherwise specified by the crane
manufacturer.
 Cranes shall be secured during high winds
or after working hours.
 Man, basket crane lifts shall not be performed in
wind speeds exceeding 25km/h (15mph) (13
knots) (7m/sec).
 Personnel basket transfer shall not have
conducted when the wind speed
exceeds 25km/h (15mph, 14 knots) or in
rough
weather.
42 Construction Site  Dust  All excavated trenches shall be properly
 Rain secured and barricaded while in
Work site related  Fog rainy season.
environmental hazards during  Excessive Heat  Proper warning signs shall be placed to
work warn the drivers about slippery work area.
 A safe distance shall be maintained from
trenches‐All heavy equipment and vehicle
shall be parked at safe distance to
prevent collapse or falls‐in.
 Arrange a water pump to remove stagnant
water from trenches after raining.
 Safety officer shall inspect the trenches at
daily basis by using daily excavation
checklist.
 All Denys Arabia drivers shall not drive the
vehicle prior to obtaining defensive
driving training, and signing the safe
driving contract.
 A vehicle fog lights, wind screen wipers shall
be inspected and must be in good working
condition prior to plan drive in fog.
 As safe measure, if the visibility is zero, then
park the vehicle and wait for clear the
weather
 Use Dim fog light in foggy weather
 Keep the safe distance
 And reduce the speed limits
 Don’t park the vehicle at shoulder
during high fog, parked at safe parking
area
 Safety Officer shall ensure, heat stress plan
available on work site.
 Provide emergency contact numbers at
work site.
 Safety officer shall ensure a dedicated
vehicle must always available at work site to
respond in case of heat emergency.
 Proper sun shade shall be provided at work
site within 100 meters.
Provide proper lunch break areas at work site.
Cold drinking water with paper cups must be
provided for all workers.
Follow Saudi Aramco heat index for work and rest
periods and drinking water when temperature is
high.
Safety officer shall ensure pocket weather monitor
available on site to follow heat index.
Conduct regular drill to education workers about
heat stress.

Plan
Attachment 1
Sample‐ Job safety Analysis Confined Space

Confined Space
S# JOB STEPS/LIST OF ACTIVITIES Potential HAZARDS HAZARDS CONTROL RESPONSIBLE PARTY
1
 Preparation for the Safety failures breaches due to one of  Prior to the activity site area inspection is Permit Issuer, Permit Reciever
Activity the following reasons. conducted to verify the working area is Work Supervisor Area Safety.
 Lack of competency delimited and signages are posted. And
 Lack of training there will be no interference from the
 Lack of supervision other activities.
 Lack of communication  Confined space permit shall be issued
 No PTW or Invalid PTW before the activity and hot or cold
 Not following the procedures permit as per the scope of work.
 Tool Box talk and pre task safety meeting
should be delivered to all the concerned
workers.
 Method statement along with JSA should
be present at site and followed.
 Confined space entry supervisor should
be present and all the concerned workers
related to the activity should have the
confined space training.
 Confined space entry point should be
evaluated so that person can enter or exit
safely
 Working supervisor should fill the confined
space entry checklist
 Signages related to the hazard of confined
space should be placed.
 All procedures are followed strictly and clear
communication between workers.

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Azmeel Contracting Company

Jubail Industrial City 31961, Post Box No. 11662

TCF- Hazard Identification Page 2

11.0 JOB SAFETY ANALYSIS 15

12.0 HEALTH HAZARD IDENTIFICATION 16

12.1 Safety Data Sheet 16

12.2 Audit Inspection 16

12.3 Health Indicators Monitoring 17

12.4 Risk Register 17

14 HAZARD IDENTIFICATION PLAN TABLE 18-73

2.0 REFERENCE DOCUMENTS

Owner / client : Saudi Aramco

HIP Hazard Identification Plan HAZID Hazard Identification

 The Project Manager

TCF- Hazard Identification Page 9

TCF- Hazard Identification Page 10

The project hazard identification is to follow the steps identified thereafter:

6.3 Review of the document

6.3.5 Confirm the assessment of the hazards already identified.

6.3.9 Focus on the collective measures rather on individual measures.

8.0 CONTRACTOR CAMP

10.1 WORK PERMIT SYSTEM

Confined Space Entry

11.1 JOB SAFETY ANALYSIS (JSA)

12.1 HEALTH HAZARDS IDENTIFICATION

12.2 Safety Data Sheets

12.3 Audit Inspections

12.5 Risk Register

TCF- Hazard Identification Page 21

 A work permit receiver will have calibrated H2S

o Chains, gears, revolving shafts and other moving

o Wire mesh rolls will be secured at each end to

TCF- Hazard tion Plan Page 22

Tighten your stomach muscle as you start to lift

Ensure Close Supervision

 Lift load at one time simultaneously

 Put equal support to the load and distribute manpower

TCF- Hazard Identification Plan Page 23

 Crane Inspection Dept. to comply with G.I. — 7.029 Page

TCF- Hazard Identification Plan 25

 Crane maintenance inspection log book

 Cranes may not be operated inside Plant if wind speed is

 Cranes shall have SAFE LOAD INDICATORS fitted on

 Load chart shall be posted inside cab or lifting

 All lifts in lost areas of Plant require a crane lift plan.

o Provide warning signs of clearance limit.

o Barricade the area during lifting operation

o Cranes shall be provided with a 30 m (100 ft) tape

TCF- Hazard tion Plan . Page 28

3. Fatigue driving 3.1 It is forbidden to fatigue driving.

4.2All drivers shall immediately report

While vehicle can not be revers without revers alarm

Driver shall be following the instruction of supporters

All machine shall have appropriate safe guards

Under the power line driver should be discussed with the

The competent person shall be barricading the working area and

Driver should have the KSA driving licensed and operators

Without certificate no any Drivers or operators are allowed to

The equipment incharge shall check all documents prior to sand to

10 o Protect the system and personnel during testing against:

o Set watchman and warning signs when pressure testing.

o All relief valves shall be tested, dated, and tagged within

o The test area shall be marked and warning signs shall be

o Personnel shall be posted at plant sites to keep the test area