Industry Visit

Course: Supply Chain Management

Batch: 2020-22

Submitted To: Submitted By:

Dr. Lokesh Vijayvargy Prachi Jain PGFA2036
A visit to Ginni International Limited on 18-September-2021.

Mr. Sharad Jaipuria is the Chairman of the industry, which is a leading exporter manufacturer,
supplier of cotton yarn, and woven fabric, which was founded in 1996 at RIICO Industrial Area,
Neemrana with a mission to create sustainable economic activity for our customers by focusing on
creativity and quality for all our products. They deal in no. of products which are Denim Fabric,
Cotton Yard and Greige fabric. They collect raw material from different states of India like Gujarat,
Rajasthan, Haryana, and Maharashtra and they have around 2500 workers working in the plant.

Talking about the process and making yarn they through plucking, mixing, preconditioning, grafting,
leveling, segregation, mixing of lycra, and uniformity checking. This is the first plant in India to have
started mixing Lycra yarn.

They manage daily operations as they have different plants for different activities the process begins
with the Making of the fiber-Damage Detection-Spinning Plant-Research and Development-Denim
Section each process has different activities to do. Making of the Fiber- Weaving involves
unwinding, warping breakage detection, drying followed by wax coating to remove roughness. The
yarn obtained as an input at this stage is processed into fabric by intertwining cotton fibers.
Defective parts of the fabric are again tested by passing light through it.

1. Sizing Section- To maintain the good quality of the product by increasing its smoothness and
reducing its weakness they have a sizing section that takes care of improve the weave ability of
yarn. It also includes how much thread needs to make a fabric.
 
It also takes care of any damaging part while making the product according to them in a 100-
meter fabric there are only 4 major defects allowed, once they rectify the damages then the tags
have been placed then huge rolls are made to make the process of denim generation easy. There
are around 235 weaver and 114 rooms.

 
2. Spinning Plant- Spinning plant is the process of making yarn from fibers. In this first, they convert
raw material into thread and then the selection of the cotton as per their quality and it supplied
it to the next section then it converts raw material into yarn mixing and then of the process of
cotton cleaning started.
 As this industry has high chances of catching a fire so to avoid these threats, company is using an
Argus fire sensor which continuously scans all the particles and searches for the spark and when
it detects any spark it sends an alert to the control panel which activates the water spray.

3. Research and Development- After making yarn from fibers the fabric goes for a quality check in
which they TPI which tells how much twist a yarn has, it’s comber machines for threads and the
temperature is kept high for low moisture in the atmosphere to avoid lumping in section.

Quality Center
Spinning lab, Fabric Physical Lab, Chemical Lab, Dyeing Lab, Wahsing Lab each process goes
through with quality testing and they have different processes beginning with the spinning lab
they test each bundle of cotton is tested with the help of HVI-900, Uster Tester, Uster Tensojet,
AFIS, Classimat-III.

Next, they have fabric ad physical lab in which they go through with the physical fabric lab before
proceeding with inspection and packing, these fabrics are tested with AATCC and ASTM method
which includes weight, width, shrinkage, movement after skewing, and others. The lab is
equipped with a Tensile strength tester, Tearing strength tester, Crock Meter,
Spectrophotometer, Projection microscope, Stiffness tester.

In the chemical lab, they dye all the input is being certified and tested. The lab includes Ovens, a
Muffle furnace, a Miniature padding mangle, Various other chemical testing apparatus. In the
dyeing lab, they set up a high-performance high dyeing lab technological advancement because
of this the machine can find the flawlessly and flexible delivery multicolor shades.
In the washing lab, they ensure that all the qualities are being tested at the washing lab before
delivering it to the customers.

4. Final Product- In the final product yarn fabric goes for dying in which first the product goes from
the dying process and then it dries the fabric after then the product goes to roll to increase the
strength of the fabric after this the fabric goes for rolling and they start laminating and the product is
ready to go in the market.