FSSC 22000 Ver 5.1 (Include ISO 22000: 2018) : Exercise Workbook

Respect, Excellence and Improvement….
FSSC 22000 Ver 5.1

(Include ISO 22000 : 2018)
Exercise Workbook
REI SISTEM INDONESIA
Note For Exercises Page 1

This workbook was created to assist participants in Training Lead Auditor of FSSC
Ver 5:2019 (Include ISO 22000:2018) to practice exercises in an attempt to
reinforce learning.

Table of Contents
Context Organization, Need & Expectation Related Parties ……………………………. 4
Risk & Opportunity Assessment…………………………………………………………. 8
Hazard Analysis………………………………………………………………………….. 10
CCP & OPRP Monitoring………………………………………………………………... 12
TACCP / Food Defence Assessment…………………………………........................ 13
VACCP / Food Fraud Assessment………………………………………………………... 14
AUDIT TESTING ……………………………………………………….......................... 16

PT. REI Sistem Indonesia
Doc. No. KH.REI.01
DOCUMENTED INFORMATION
Rev. 00
TanggalEfektif 01 Agustus 2019
CONTEXT ORGANIZATION, NEED & EXPECTATION RELATED PARTIES
Halaman 1 dari 4
ISSUE INTERESTED
No EKSTERNAL
STRENGHT WEAKNESS OPPORTUNITIES THREAT
PARTIES
NEED EXPECTATION
1 Law
2 Technology
3 Competitive
4 Market
5 Culture
Social
6
Economy
a. Cyber
Security
7
b. Food Fraud

Doc. No. KH.REI.01
Rev. 00
Halaman 4 dari 4
a. Food
defence
(FSMS)
8
b. Intentional
contaminatio
n (FSMS)
9 Knowledge
Performance
of the
organization
ISU INTERNAL

Doc. No. KH.REI.01
Rev. 00
Halaman 4 dari 4
ISSUE INTERESTED HARAPAN YANG

NO STRENGHT WEAKNESS OPPORTUNITIES THREAT KEBUTUHAN
INTERNAL PARTIES AKAN DATANG
1 Law
2 Technology
3 Competitive
4 Market
5 Culture
Social
6
Economy
a. Cyber
Security
7
b. Food
Fraud
8 a. Food
defence

Doc. No. KH.REI.01
Rev. 00
Halaman 4 dari 4
(FSMS)
b.
Intentional
contaminati
on (FSMS)
Knowledge
9 Performanc
e of the
organizatio
n

Doc. No. RP.REI.01
Rev. 00
TanggalEfektif -
RISK & OPPORTUNITY ASSESSMENT
Halaman 1 dari 2
Risk Docu
Correction / Respon
Factor mented
Proba Conse Corrective sibility
No Activity Risk & Opp Cause (PxS)/ Control Information Note
bility quences Action / (Person in
Significa (Form,
Improvement Charge)
ncy SOP, IK)

Doc. No. RP.REI.01
Rev. 00
TanggalEfektif -
Halaman 2 dari 2
Note :
Consequences - Risk & Opportunities
-High: Significant impact on the strategy or operational activities of the organization, Significant stakeholder concerns.
Influence the risk of food safety products produced
-Medium: A moderate impact on the strategy or operational activities of the organization, Moderate stakeholder concerns.
Influence the risk of food safety products produced, but still entry requirements
-Low: Low impact on the strategy or operational activities of the organization, Low stakeholder concern. Does not affect the
risk of food safety products produced
Probability - Risk & Opportunities
-High: The potential occurs several times (more than 3 times) in a period of time (one year).
-Medium: Can occur 1-3 times from once in a period of time (a year).
-Low: Never happened before. It will not be possible (a year) If a combination of probability & consequences results in RED
or MH areas, HM & HH need to be determined for their Opportunity & Improvement

Doc. No. RP.REI.01
Rev. 00
TanggalEfektif -
Halaman 2 dari 2
RISK ASSESSMENT & OPPORTUNITIES
Probability
L LL LM LH
M ML MM MH
H
HL HM HH
L M H
Consequences

Doc. No. HACCP.REI.01
Rev. 00
HAZARD ANALYSIS
Halaman 1 dari 2
Control
Activity Hazard Identification Hazard Analysis Tree Decision
Measures
Acceptable CCP
Process / Signific
No Category Hazard Source Limit Prob Cons Q1 Q2 Q3 Q4 OPRP
Material ancy
RP

Rev. 00
HAZARD ANALYSIS
Halaman 2 dari 2
Probability is the level of frequency or chance of a hazard occurring for food safety hazards. For this type of probability there are three,
namely:
 L (Low) is the chance of a low occurrence (no occurrence in a span of 6 months)
 Medium (M) is the chance that it occurs quite often (Occurred 1-2 times in 6 months)
 High (H) is a very frequent chance (more than 2 occurrences in 6 months)
Severity is the level of danger that can have an effect on health if there is a danger. There are three types of severity, namely:
 L (Low) is: Does not cause harmful health effects if the hazard exists (does not cause chronic let alone death)
 Medium (M) is: Can cause severe or chronic health hazards if the hazard exists
 High (H) is Can cause death if the danger exist
Significant Continue to Tree Decision : Identify CCP / OPRP

Not Significant Not Continue to Tree Decision (PRP)

Cricital
Corrective Verificatio
CCP/OPRP Hazard Limit/action Monitoring Correction PIC Record Validasi
Action n
Criteria
What
When
Where
Who
How

Rev. 00
FOOD DEFENCE ASSESSMENT
Halaman 1 dari 2
THREAT ASSESSMENT CRITICAL CONTROL POINT
ANALISA DAN IDENTIFIKASI AREA KRITIS / SENSITIVE
IMPACT PIC/QA THREA PROTECTIVE

N AREA / VULNERABIL ACCE ADULTERANT; LIKELIH IMPA
THREAT MITIGATION PROCES /QC, T ACTION/
o PROCESS ITIES SS CONTAMINATION OOD CT
S etc TYPE CONTROL
VACCP RISK ASSESSMENT

Doc. No. VACCP.REI.01
Rev. 00
FOOD FRAUD ASSESSMENT
Halaman 1 dari 1
ANALISA & IDENTIFIKASI VACCP
Potensi/Bahaya:
Informasi dari:•
THREAT
Foodfraud.org/USP/BP
Raw MATRIX
N OM • Asosiasi Contributing Impact SOP, WI &
Material / (Kombinasi Monitoring
o perdagangan • Sumber Record
Ingerdients Contributing &
pemerintah • Pusat
Impact)
sumber swasta • Data
internal
M M M M
L M H L M H
L H L H
Supply Chain
Food Safety
(SC)
Audit Strategy Economic
(AS) Impact
Supplier Focused
Relationship (SR) Consumption
History of
supplier
Nutritional
regulatory Quality
Sufficiency
and safety issue
(HS)
Susceptibulity of
Public
QA methods and
Confidence
specs (SQ)
Testing
frequency
(TF)
Geopolitical
considerations
(GC)
Fraud history
(FH)
Economic
anomalies (EA)
Note: Fraud history & Economic anomalies adalah parameter uncontrol di kontribusi, sedangkan yang lainnya bisa dikont

Rev. 00
01 Agustus
TanggalEfektif
AUDIT TESTING 2019
Halaman 1 dari 2

FSSC 22000 Ver 5.1 (Include ISO 22000: 2018) : Exercise Workbook

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Respect, Excellence and Improvement….

FSSC 22000 Ver 5.1

Note For Exercises Page 1

Note For Exercises Page 2

Note For Exercises Page 3

Note For Exercises Page 4

Note For Exercises Page 5

ISSUE INTERESTED HARAPAN YANG

Note For Exercises Page 6

Note For Exercises Page 7

Note For Exercises Page 8

Consequences - Risk & Opportunities

Probability - Risk & Opportunities

Note For Exercises Page 9

RISK ASSESSMENT & OPPORTUNITIES

Note For Exercises Page 10

Note For Exercises Page 11

Significant Continue to Tree Decision : Identify CCP / OPRP

Note For Exercises Page 12

Note For Exercises Page 13

THREAT ASSESSMENT CRITICAL CONTROL POINT

ANALISA DAN IDENTIFIKASI AREA KRITIS / SENSITIVE

IMPACT PIC/QA THREA PROTECTIVE

VACCP RISK ASSESSMENT

Note For Exercises Page 14

ANALISA & IDENTIFIKASI VACCP

Note For Exercises Page 15

Note For Exercises Page 16

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