TEST-12 (ME) Machine Design (MD3)

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In order to prevent the brake arm from grabbing, the moment of friction force about the brake arm pivot should be
More than the total braking effort

✉ Message
Less than the total braking effort
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None of the above
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page=bookmarkq&view=q_list) Q.2
The ratio of tension T1 on the tight side and tension T2 on slack side in case of a band and block brake is
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Q.3
If the load on a ball bearing is reduced to half of original, the life of the bearing will be
Increase by 2 times
Increase by 4 times
Increase by 8 times
No change
Solution
Life of ball bearing is given by
L90= or LP3 = constant
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Q.4
A cylindrical roller bearing with bore diameter 120 mm is subjected radial force of 40 kN. The coefficient of friction is 0.00125 and speed of
rotation is 1500 rpm. What will be the power lost in friction ?
4.71 kW
0.47 kW
9.42 kW
0.94 kW
Solution
Given d = 0.12 m, W = 40 × 103 N, f = 0.00125, N = 1500 rpm
Power lost in friction is given by
P= [ = Angular velocity]
=(0.00125 × 40 ×103 × 0.06) ×
=471.239 W
orP=0.471 kW
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Q.5
Match the List - I with List - II and select the correct answer using the codes given below the Lists :
List - I
A.Lewis form factor
B.Reynold’s equation
C.Wahl factor
D.Unwins formula
List – II
1.Rivet
2.Gear
3.Bearing
4.Springs
Codes:
Solution
A.Lewis form factor is used to calculate beam strength of gear and is given by
B.Reynold’s equation used for sliding contact or journal bearing.
C.Wahl’s factor = used for springs.
D.Unwins formula is given by and is used for rivets.
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Q.6
A pair of spur gear is designed based on wear strength with 20° full depth involute teeth consisting 18 teeth pinion. The pinion transmit 12
KW at 800 r.p.m. If the gear as well as pinion is made of steel and load stress factor is 1.44, then the Brinell hardness number will be
250
300
350
400
Solution
Given,
=20°, Zp = 18, P = 12 kW, NP = 800 r.p.m
K=1.44
As pressure angle is 20° and both pinion and gear made of steel, therefore the load stress factor is given by
K=
1.44=
BHN=
BHN=300
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Q.7
Two closely coiled helical spring ‘A’ and ‘B’ are equal in all respects but the number of turns of spring ‘A’ is half that of spring ‘B’. The ratio
of deflection in spring ‘A’ to spring ‘B’ is
8/4
1/2
1/4
Solution
Given,NA=
From load deflection equation, =
= ....
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Q.8
For the simple band brake shown in figure, the drum diameter is 350 mm and the angle of lap of the band is 225°. If the coefficient of
friction is 0.25 and braking force is 100 N, the braking torque will be _____ N-m
Solution
d=350 mm
P =100 N
Taking moment about fulcrum ‘O’
P ×450=t1 × 100
T1=
We know
T2=
Braking torque is given by
T=
orT = 49255.5 N-mm = 49.255 N-m
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Correct Ans 48|50
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Q.9
A single block brake in figure has a drum diameter of 500 mm and has a torque capacity of 40 N-m. The coefficient of friction between
friction lining and drum is 0.35. The resultant pin reaction (in N) will be
Solution
Given d = 500 mm, T = 40 N-m,
Torque capacity (T) = Ff × d/2
40 × 103=
orFf = 82 N
Also, Ff =
Taking moment about hinge ‘A’
P × (350 + 350) + Ff × 100 = RN × 350
P × 700 + 82 × 100 = 234.285 × 350
P = 105.428 N
Vertical reaction at hinge is given by
Rv = RN–P = 234.285 – 105.428 = 128.857 N
Rv=128.857 N
Horizontal reaction at hinge is given by
RH=Ff = 82 N
Resultant reaction (R) =
R=
R = 152.735 N
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Correct Ans 150|155
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Q.10
A ball bearing is subjected to a radial force of 2500 N and axial force of 1000 N. The dynamic load carrying capacity of the bearing is 7350
N. The values of radial factor is 0.56 and the value of axial factor is 1.6. The shaft rotating at 720 rpm and rotation factor is 1.
The life of bearing (in hours) will be
340
380
400
200
Solution
Given, Pr = 2500 N, Pa = 1000 N, C = 7350 N,
X = 0.56, Y = 1.6 N = 720 rpm, V = 1
Equivalent radial load is given by
Per=XV Pr + YPa
=0.56 × 1 × 2500 + 1.6 ×1000
Per=3000 N
Life of bearing in million revolutions is given by
L90=
L90=14.7061 million rev.
Life of bearing in hours is given by
LH=
LH=340.4195 hours
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Q.11
A shaft rotating at constant speed is subjected to variable load. The bearings supporting the shaft are subjected to stationary equivalent
radial load of 3 kN for 10% of the time, 2 kN for 20% of the time, 1 kN for 30% of time and no load for remaining time of cycle. The total life
expected for bearing is 20 × 106 revolutions at 95% reliability.
The dynamic load rating of ball bearing in (kN) will be ________ .
Solution
Given, P1 = 3 kN, P2 = 2 kN, P3 = 1 kN,P4 = 0 kN,
n1 = 0.1 n, n2 = 0.2 n, n3 = 0.3 n,
L95 = 20 × 106 rev.
n4 = (1 – 0.1 – 0.2 – 0.3) n = 0.4n
Per =
or,Per=1.67 kN
L90=
orL90 = 30 million rev.
We know
L90=
orC= = 1.67 × 371/3
=5.5648 kN
orC=5.5648 kN
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Q.12
A full journal bearing has a journal diameter D of 25 mm. The bushing bore has a diameter B of 25.038 mm. The l/D ratio is unity. The load
is 1.1 kN and the journal runs at 18.33 rps. The average viscosity is 55.2 MPa– s. Minimum film thickness variable is 0.58 and coefficient
of friction variable is 4. What will be the Sommerfeld number and minimum film thickness (in mm) respectively.
0.29, 0.023
0.25, 0.011
2.48, 0.011
2.5, 0.112
Solution
Given, D = 25mm, B = 25.038mm, =1
W = 1.1 kN, ns = 18.33 rps,
=55.2 MPa–s, = 0.58, =4
Radial clearance {C} =
Bearing pressure is given by
P=
.....[ L/D = 1 or L = D]
p=
Sommerfeld number is given by
S=
ors=0.2488
Minimum film thickness variable = 0.58
Minimum film thickness
Or
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Q.13
A safety valve of 76 mm diameter is to blow off at a pressure of 1.12 MN/m2. It is held by a closed-coiled compression spring of circular
steel bar. The mean diameter is 152.5 mm. What will be the diameter of steel bar if the stress allowed is 126 MN/m2 and modulus of
rigidity is 79 GN/m2 ?
20 mm
24 mm
25 mm
30 mm
Solution
Given,dv=76 mm = 0.076 m, p = 1.12 MN/m2
D=152.5 mm = 0.1525 m, = 126 MN/m2
G=79 GN/m2.
Force required to lift the valve
P=
=5080.835 N
Shear stress in the bar is given by
d3=
d3=1.566 × 10–5
d=
d=0.025 m
ord=25 mm
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Q.14
A line shaft is driven by means of a motor placed vertically below it as shown in figure. The pulley on the line shaft is 1.5 m in diameter and
has vertical belt tension 5.4 KN and 1.8 KN on the tight side and slack side of the belt respectively. The equivalent twisting moment (in N-
m) will be _____.
Solution
Given, T1 = 5.4 KN, T2 = 1.8 KN, D = 1.5, L = 400 mm
Net vertical load=W = T1 + T2 = 5.4 + 1.8
W=7.2 KN = 7200 N
Bending Moment, ‘M’=W × L
=7200 × 0.4
=2880 N-m
Torque transmitted is given by
T=
=2700 N-m
Equivalent twisting moment is given by
Te=
Te=3947.708 N-m
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Correct Ans 3940|3950
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Q.15
A weight of 150 N is dropped on a compression spring made of 12 mm steel wire closely coiled to a mean diameter of 120 mm with 20
coils. The modulus of rigidity of spring material is 100 GN/m2. If the instantaneous compression is 80 mm, the height of drop (in mm) will
be
80
100
90
70
Solution
Given,
W =150 N, d = 12 mm = 0.012 m, D = 120 mm = 0.12 m
N =20, G = 100 GN/m2, = 80 mm = 0.08m
From load deflection equation
= … (P = gradually applied load)
0.08=
P=600 N
Energy supplied by the impact load = energy stored
150 × (0.08 + h)=
0.08 + h=0.16
h=0.08 mor h = 80 mm
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Q.16
A pair of spur gear is designed with 20° full-depth involute teeth consisting of a 18 teeth pinion with a velocity ratio of 3 : 1. The effective
load between two meshing teeth is 7.375 kN. The material of pinion is plain carbon steel (Sut = 420 N/mm2) and gear is made of gray cast
iron (Sut = 210 N/mm2). The module is 7 mm and face width of the tooth is 10 times of the module. The factor of safety based lewis beam
strength criteria will be.
Lewis form factor is given by
Y=
1.5
2.5
Solution
Given,
Lewis form factor for pinion is given by
YP=
YP=0.3246
Lewis form factor for gear is given by
YG=
YG=0.43
=140 × 0.3246
=70 × 0.43 = 30.1
As is less than , therefore we should design for gear.
As per lewis beam strength criteria, beam strength of gear Sb = … (b = 10×m)
=70 × 0.43 × 7 × 70
=14749 N
Factor of safety=
FOS=
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2/10/2018 Student Test Report | TestMent

 / Report / Test Report

 Dashboard Test report of TEST-12 (ME) Machine Design (MD3)

More than the total braking effort

None of the above

Not available for now!

Life of ball bearing is given by

L90= or LP3 = constant

Given d = 0.12 m, W = 40 × 103 N, f = 0.00125, N = 1500 rpm

Power lost in friction is given by

=(0.00125 × 40 ×103 × 0.06) ×

A.Lewis form factor

B.Reynold’s equation used for sliding contact or journal bearing.

C.Wahl’s factor = used for springs.

D.Unwins formula is given by and is used for rivets.

=20°, Zp = 18, P = 12 kW, NP = 800 r.p.m

From load deflection equation, =

Taking moment about fulcrum ‘O’

Braking torque is given by

orT = 49255.5 N-mm = 49.255 N-m

Correct Ans 48|50

Given d = 500 mm, T = 40 N-m,

Torque capacity (T) = Ff × d/2

Taking moment about hinge ‘A’

P × (350 + 350) + Ff × 100 = RN × 350

P × 700 + 82 × 100 = 234.285 × 350

Vertical reaction at hinge is given by

Rv = RN–P = 234.285 – 105.428 = 128.857 N

Horizontal reaction at hinge is given by

Resultant reaction (R) =

Correct Ans 150|155

The life of bearing (in hours) will be

Given, Pr = 2500 N, Pa = 1000 N, C = 7350 N,

X = 0.56, Y = 1.6 N = 720 rpm, V = 1

Equivalent radial load is given by

=0.56 × 1 × 2500 + 1.6 ×1000

Life of bearing in million revolutions is given by

L90=14.7061 million rev.

Life of bearing in hours is given by

The dynamic load rating of ball bearing in (kN) will be ________ .

Given, P1 = 3 kN, P2 = 2 kN, P3 = 1 kN,P4 = 0 kN,

n1 = 0.1 n, n2 = 0.2 n, n3 = 0.3 n,

L95 = 20 × 106 rev.

n4 = (1 – 0.1 – 0.2 – 0.3) n = 0.4n

orL90 = 30 million rev.

orC= = 1.67 × 371/3

Correct Ans 5|6

Given, D = 25mm, B = 25.038mm, =1

W = 1.1 kN, ns = 18.33 rps,

=55.2 MPa–s, = 0.58, =4

Radial clearance {C} =

Bearing pressure is given by

Sommerfeld number is given by

Minimum film thickness variable = 0.58

Minimum film thickness

Given,dv=76 mm = 0.076 m, p = 1.12 MN/m2

D=152.5 mm = 0.1525 m, = 126 MN/m2

Force required to lift the valve

Shear stress in the bar is given by

Given, T1 = 5.4 KN, T2 = 1.8 KN, D = 1.5, L = 400 mm

Net vertical load=W = T1 + T2 = 5.4 + 1.8

Bending Moment, ‘M’=W × L

Torque transmitted is given by

Equivalent twisting moment is given by