R22.

00
4000

6500
5000

3880
NGR 7000
In case of maintenance work

7920
AUX Transformer use tailwater gate for closing
discharge channel
and use pump for pumping out,
height of tailwater gate has to be
designed by CLIENT
9000 (tailwater gate and pump by CLIENT)
loading bay

crane height appr.

13500

+ 800 -> suction head

Penstock must have Tailwater level for

6570
switch yard Main Transformer a possibility for flushing and design head

5060
cleaning (maintenance hole) at 100 % discharge
by client

9470
(all machines)
tailwater level
tailwater level
T1 and T2
5943 3857 T1 or T2

630
Q=11,41m³/s

7920
Q=5,705m³/s tailwater level

DN1200 / PN16
1350

1350
Q=0,0m³/s

25 °

085

400
overlap 194
1550

O2
923

1550
1 R1 Why no drain valve
for dewatering?
The whole force of the penstock
4700

connection / transition SECTION B-B

by client 1:200 has to be absorbed at the foundation water increase calculated
of the penstock and the bifurcation pipe, 2 SECTION A-A with "Poleni" formula
it´s not allowed to put this forces 1:100
onto the turbine Attention: Heat exchanger
it is not allowed by Global Hydro
to extend the draft tube
1845 Turbine Data: Aek Sibundong 3
1000

with concrete work

1760

toilet
operation range crane Francis - Turbine 1:
3845 1845
2540

locker room -rated net head HN = 86,21 [m]

-rated discharge QN = 5,705 [m³/s]
Handrails and stairs
by CLIENT -rated turbine output PT = 4537,70 [kW]
-rated speed nG = 600,00 [rpm]
generator cable trays
equipment
4340

by client -runner outlet diameter D2 = 937,00 [mm]

by Global Hydro
HEROS room
lubrication unit
by Global Hydro by Global Hydro Weight:
MV Switchgear spiral case and draft tube
by Global Hydro by Global Hydro -generator: ~ xxxx [kg]
7884

NGR -turbine: ~ xxxx [kg]

by Global Hydro -draft tube elbow ~ xxxx [kg]
turbine 1 -dismantling joint ~ xxxx [kg]
hydraulic unit
6090

Middle -butterfly valve ~ xxxx [kg]

2 by Global Hydro Voltage
26950
27400
DN1200/PN16 room Beton-Qualität:
DIN EN 1992-1-1 min. C25/30
Butterfly Valve, Concrete quality:
3500

Dismantling Joint, The dimensions of sub*supplier*parts like Beton-Toleranz:

Concrete tolerance:
DIN 18202
Connection Flange,
Bypass Line and generator, butterfly valve, ... Erstbeton
First concrete
Drain Line for Spiral Case B B
are not fixed until now. Zweitbeton
(by GLOBAL HYDRO) Global Hydro Second concrete
13500

client general pump sump Drittbeton

Proposal for designing of cable ducts
plant PLC connect all pump sumps
preliminary and hydraulic ducts(cable ducts by CLIENT) Third concrete
9000

by Global Hydro by client Data for crane

pumps by client possibility for covering Hoist power kg

DC cubicle
by Global Hydro control turbine 2
20.10.2020 (covering done by CLIENT)
Hoist speed
Speed from / slow speed
0,60
up to / high speed
4,00

depth
Cross travel speed 5,00 m/min 20,00 m/min
11720

room A Long travel speed 20,00 40,00

Turbine Identification:
NOTE:
AC cubicle All measurements of the turbine house are proposals and we do not take on any warranty for the adequate static calculation.
drain pipe in each client identification: Turbine 1 Turbine 2
by Global Hydro Global Hydro width cable duct identification: xxxx_01_01 xxxx_01_02
3500

client The measurements can be changed if necessary, but they must not get smaller. supplier client
strictly for the purpose of erection, operation and maintenance of the subject hydro power plant. Any

machine number: **** ****

The measurements of the turbine unit are basically as signed, subject to change by Global Hydro without notice.
This drawing and all other information are produced and provided by Global Hydro Energy Gmbh

2766

In case of advanced penstock installation until inside the turbine house, the distance of penstock end has to be approx. 500 mm to wall of building. changed valve diameter
3866

2 SH
operator desk After installation of turbine, connection of turbine and penstock end has to be done by CLIENT according Global Hydro welding specification of penstock ME-0027. 1 SH changed power cable duct
20°

The whole forces of the penstock have to be absorbed at the foundation of the penstock and the bifurcation pipe, Rev. No. Designed Released Date Released Revision Description
Rev. Nr. Gezeichnet Freigabe Datum Freigegeben Revisions Beschreibung
it´s not allowed to stress the turbine with any forces.
In the penstock there must be an inspection hole for cleaning and a possibility for flushing (draining) before commissioning (drain pipe with a valve)
Designation
Benennung
System No. (TIS) 9999.99.999.99 Kanten ohne Angabe Material
Werkstoff
nach DIN ISO 13715
Raw dimensions
Second concrete has also to be reinforced sufficiently. Reinforcement of first concrete has to reach into second concrete to get a sufficient connection.
9110_355_CLD_Aek_Sibundong_3 Edges without specification
acc. DIN ISO 13715 Rohmaße
see drawing
use for another purpose requires our prior written approval.

4743 2657 9110_355_EBP_Aek_Sibundong_3

-0,0
-0,6
+0,8
+0,0 Rawmaterial standards - Normen Rohmaterial
Material Dimension Material Definition
The turbine house has to be adequate air ventilated! 2 x FSPH Q=5,7m³/s; HN=86,21m; P=4537kW
Werkstoff Maß-Norm Materialdefinition

5850 5943 3857 Temperature range for turbine, electrical equipment and generator: 15°C to 40 °C EMD - ME0036
A Drawing number
Zeichnungsnummer
Revision Nr.
2 Designed 3D
Gezeichnet 3D SH Date
Datum 20.10.2020 DIN ISO 5456-2 General Tolerances - Allgemeintoleranzen:
9800 Positions and dimensions of ducts and covers are proposals. Ducts and covers are not included in Global Hydro scope of supply.
revision nr.
Designed 2D SH Date
20.10.2020 - geomet. product spec. (GPS) acc. DIN EN ISO 286

15825
Crane specifications for assembling and maintenance by client, two speeds are necessary for installation of the turbines
9110_355_EBP
Status
Gezeichnet 2D
Checked
Geprüft
Released
Datum
Date
Datum
Date
- threads acc. DIN 13
- length & angle acc. DIN ISO 2768-1 m
- geometric tolerances acc. DIN ISO 2768-2 K
16500 If no crane is installed in the turbine house the client has to organize and pay all crane costs. That is also valid during the warranty period. Status pre-release Freigegeben Datum EN ISO 5459 - welding acc. ISO 13920 - BF
missing dimensions - welding seams acc. ISO 3834-3
according 3D-file A B C - welding seams acc. DIN EN ISO 5817 class C
- thermal cutting acc. DIN EN ISO 9013 - 321
The dimensions of sub-supplier-parts like generator, butterfly-valve, emergency diesel generator, transformer .... are given from the sub-supplier in advance and aren´t fixed until now Scale
1:100 Weight
-,-- kg - molded parts acc. DIN EN ISO 8062-3 DCTG11
Maßstab Gewicht
Also dimensions concerning customer´s scope of supply are schematically shown and have not to be used as valid dimensions in final drawings. Working Step Sheet Sheet Size
© AUTHORSHIP Arbeitsschritt scope of supply Blatt 1/5 Blattgröße A1
 R22.00

+ 800 -> suction head

6900 700 Tailwater level for
design head
at 100 % discharge
(all machines)

500
65°
tailwater level
T1 and T2 tailwater level
Q=11,41m³/s T1 or T2

950

1066
25 °
5144

6570
Q=5,705m³/s
tailwater level
4814

630
Q=0,0m³/s

2250
3964 2562,01

400
750 1014 2200 956

3298
5535

overlap 194
1400 394

3996

085
4400

O2
387,1
950

1055
1350

45 °
DN1200 / PN16

1950
2250
R 1923

2900
887

3400
1158
900
SECTION C-C
3406 1:50
7600
150

150
350

800 1400 700

800 2491 2700

SECTION E-E
1:50

30°
5543 1000
G SECTION D-D
1:50
7884

4590
5300 3090
1100 1590
C 800 800
F

E
F
3500

950
1055

1055
1450
D D

2250
13500
1400
E 1400
C
9000

G
SECTION G-G
1:50 preliminary
5300

dimensions depends on 20.10.2020

1100

Global Hydro sub supplier

client
800

similiar lurication unit used

strictly for the purpose of erection, operation and maintenance of the subject hydro power plant. Any
This drawing and all other information are produced and provided by Global Hydro Energy Gmbh

800

1590

0
q 80 2
1
SH
SH
changed valve diameter
changed power cable duct
3090

3500

Rev. No. Designed Released Date Released Revision Description

Rev. Nr. Gezeichnet Freigabe Datum Freigegeben Revisions Beschreibung
1000
1055

Designation System No. (TIS) 9999.99.999.99 Kanten ohne Angabe Material

1550

1500

Werkstoff
1450

Benennung nach DIN ISO 13715

25 °
Raw dimensions
9110_355_CLD_Aek_Sibundong_3 Edges without specification
acc. DIN ISO 13715 Rohmaße
see drawing
3866
use for another purpose requires our prior written approval.

-0,0 +0,8
9110_355_EBP_Aek_Sibundong_3 -0,6 +0,0
Material
Rawmaterial standards - Normen Rohmaterial
Dimension Material Definition
1500

Werkstoff Maß-Norm Materialdefinition

2 x FSPH Q=5,7m³/s; HN=86,21m; P=4537kW
2100

EMD - ME0036
1400 1400
20°

3767,5
Drawing number
Zeichnungsnummer
Revision Nr.
revision nr. 2 Designed 3D
Gezeichnet 3D
Designed 2D
SH
SH
Date
Datum
Date
20.10.2020
20.10.2020
DIN ISO 5456-2 General Tolerances - Allgemeintoleranzen:
- geomet. product spec. (GPS) acc. DIN EN ISO 286

SECTION F-F 9110_355_EBP

Status
Gezeichnet 2D
Checked
Geprüft
Released
Datum
Date
Datum
Date
- threads acc. DIN 13
- length & angle acc. DIN ISO 2768-1 m
- geometric tolerances acc. DIN ISO 2768-2 K
pre-release EN ISO 5459 - welding acc. ISO 13920 - BF
5943 3857 1:50 Status Freigegeben Datum
missing dimensions - welding seams acc. ISO 3834-3
according 3D-file A B C - welding seams acc. DIN EN ISO 5817 class C
- thermal cutting acc. DIN EN ISO 9013 - 321
16543
Scale
Maßstab 1:1 Weight
Gewicht -,-- kg - molded parts acc. DIN EN ISO 8062-3 DCTG11
Working Step Sheet Sheet Size
© AUTHORSHIP Arbeitsschritt turbine sections Blatt 2/5 Blattgröße A1
 R22.00

7600
6900
2700
700

395

1200
145
1450
1950
2250

895
1195

4400
25 °

3345
position of all cable ducts
according .dwg file

1157,5
SECTION I-I
1:50
position and size of rooms
according .dwg file
3291 2700
2491 700
1400

1055

395
1450

1950
2250
2600
2900

895
1195
3400
1545
1845

2345
,5
3767
,3
25 6 5
1400
800
973
5300 67,2
140 207 840 1100

3
840

9 7
°

38

SECTION H-H
1

cable duct 1:50

800 x 1000
1347

5300
3090

24 9 1
59 5

1590

700 840 1207 840 1347

800
1550

1100 1590
1500
59 5
2100

1500

1055
395
3
1157,5

1450
q 160

1950
cable duct

2250
400 x 400

895
position of all cable ducts

1195
according .dwg file I

1050
cable duct
600 x 600
H preliminary
q 200
SECTION J-J 20.10.2020
1:50
strictly for the purpose of erection, operation and maintenance of the subject hydro power plant. Any

generator anchoring depends

This drawing and all other information are produced and provided by Global Hydro Energy Gmbh

J on sub-supplier 2 SH changed valve diameter

H amount and position not fix now 1 SH
Rev. No. Designed Released Date Released
changed power cable duct
Revision Description
Rev. Nr. Gezeichnet Freigabe Datum Freigegeben Revisions Beschreibung
I Designation
Benennung
System No. (TIS) 9999.99.999.99 Kanten ohne Angabe Material
Werkstoff
nach DIN ISO 13715
Raw dimensions
9110_355_CLD_Aek_Sibundong_3 Edges without specification
acc. DIN ISO 13715 Rohmaße
see drawing
use for another purpose requires our prior written approval.

-0,0 +0,8
9110_355_EBP_Aek_Sibundong_3 -0,6 +0,0
Material
Rawmaterial standards - Normen Rohmaterial
Dimension Material Definition
Werkstoff Maß-Norm Materialdefinition
2 x FSPH Q=5,7m³/s; HN=86,21m; P=4537kW EMD - ME0036
Drawing number
Zeichnungsnummer
Revision Nr.
revision nr. 2 Designed 3D
Gezeichnet 3D
Designed 2D
SH
SH
Date
Datum
Date
20.10.2020
20.10.2020
DIN ISO 5456-2 General Tolerances - Allgemeintoleranzen:
- geomet. product spec. (GPS) acc. DIN EN ISO 286

9110_355_EBP
Status
Gezeichnet 2D
Checked
Geprüft
Released
Datum
Date
Datum
Date
- threads acc. DIN 13
- length & angle acc. DIN ISO 2768-1 m
- geometric tolerances acc. DIN ISO 2768-2 K
Status pre-release Freigegeben Datum EN ISO 5459 - welding acc. ISO 13920 - BF
missing dimensions - welding seams acc. ISO 3834-3
according 3D-file A B C - welding seams acc. DIN EN ISO 5817 class C
- thermal cutting acc. DIN EN ISO 9013 - 321
Scale
Maßstab 1:1 Weight
Gewicht -,-- kg - molded parts acc. DIN EN ISO 8062-3 DCTG11
Working Step Sheet Sheet Size
© AUTHORSHIP Arbeitsschritt building dimensions Blatt 3/5 Blattgröße A1
 R22.00

grounding point:
GENERAL SAFETY NOTES
Each component in turbine Client has to fence and mark areas with the
house has to be following dangers after turbine installation!
connected with grounding obstacles floor obstacles head
point ! general danger area area hand injury
power cabling
signal cabling
hydraulic line
oil return pipe
cooling pipe
crush injury electrical shock draw - in hazard slip hazard

Client has to avoid risk of falling by installation of hand rail in whole turbine
house before turbine installation!

general pump sump

connect all pump sumps
by client
Each person in range of crane operation must not stand under a
pumps by client suspended load!

preliminary
20.10.2020
strictly for the purpose of erection, operation and maintenance of the subject hydro power plant. Any
This drawing and all other information are produced and provided by Global Hydro Energy Gmbh

2 SH changed valve diameter

1 SH changed power cable duct
Rev. No. Designed Released Date Released Revision Description
Rev. Nr. Gezeichnet Freigabe Datum Freigegeben Revisions Beschreibung
Designation
Benennung
System No. (TIS) 9999.99.999.99 Kanten ohne Angabe Material
Werkstoff
nach DIN ISO 13715
Raw dimensions
9110_355_CLD_Aek_Sibundong_3 Edges without specification
acc. DIN ISO 13715 Rohmaße
see drawing
use for another purpose requires our prior written approval.

NOTE: 9110_355_EBP_Aek_Sibundong_3
-0,0
-0,6
+0,8
+0,0 Rawmaterial standards - Normen Rohmaterial
- Primary earthing system (calculation, excecution,..) by client Material
Werkstoff
Dimension
Maß-Norm
Material Definition
Materialdefinition
- Pressure shock calculation (in case of a short circuit) and adequate pressure equalization openings (for MV room) by client 2 x FSPH Q=5,7m³/s; HN=86,21m; P=4537kW EMD - ME0036
- Oil sump (for auxiliary transformers) by client
- Oil sump (for main transformers) by client
Drawing number
Zeichnungsnummer
Revision Nr.
revision nr. 2 Designed 3D
Gezeichnet 3D
Designed 2D
SH
SH
Date
Datum
Date
20.10.2020
20.10.2020
DIN ISO 5456-2 General Tolerances - Allgemeintoleranzen:
- geomet. product spec. (GPS) acc. DIN EN ISO 286
- Lightning protection system by client
- Climate of rooms acc. Global Hydro contract (20°C for batterie room)
- House installation, fire protection system, potential equalization of non GHE equipment, by client
9110_355_EBP
Status
Gezeichnet 2D
Checked
Geprüft
Released
Datum
Date
Datum
Date
- threads acc. DIN 13
- length & angle acc. DIN ISO 2768-1 m
- geometric tolerances acc. DIN ISO 2768-2 K
- Rooms must be dry, clean and water proof – cable trays from outside of the building must be waterproof sealed by client Status pre-release Freigegeben Datum EN ISO 5459 - welding acc. ISO 13920 - BF
missing dimensions - welding seams acc. ISO 3834-3
according 3D-file A B C - welding seams acc. DIN EN ISO 5817 class C
- GLD is only a prosposal, national mandatory standards (e.g.: min. distances of transformers, fire protection of transformers,...) have to be considered by civil engineering. - thermal cutting acc. DIN EN ISO 9013 - 321
- Compliance with national mandatory building regulations, fire regulations, environmental regulations,... is the responsibility of the respective building planner.
Scale
Maßstab 1:1 Weight
Gewicht -,-- kg - molded parts acc. DIN EN ISO 8062-3 DCTG11
Working Step Sheet Sheet Size
© AUTHORSHIP Arbeitsschritt general information Blatt 4/5 Blattgröße A1
 R22.00 Info: recommended to use Euro-Code 2
drill hole for
adhesive anchor
bend reinforcement
iron bars
cut reinforcement
iron mats

Information for reinforcement bars

1. second concrete has to be connected with first concrete

B2 by using reinforcement bars in each second concrete;
GHE does not take any responsibility for static calculation

400 5
2. in area of concrete anchors in first concrete
forces for generator from

42,5
reinforcement bars has to be ignored

B1 1375
820 a similiar project

542,5
second concrete MKT Injection system
VMU for concrete (glue)
1150

400
reinforcement reinforcement
A iron bars iron bars

-
reinforcement reinforcement
1492,
iron mats iron mats

1350
5

700 B3
900
500
B4 +
WRONG CORRECT
---------------------------------- ----------------------------------
it is not allowed to release depressions flat surface of concrete level
for the adhesive anchors drill holes for adhesive anchors
K ---------------------------------- ----------------------------------
In the marked area reinforcement bars In the marked area reinforcement bars
should be laid as shown in the sketch. should be laid as shown in the sketch.
to prevent the drilling of reinforcement to prevent the drilling of reinforcement
iron bars and mats. iron bars and mats.

+x
K

+y

C3 +z C1
C4 C2 D
B1 B3 B2 B1 A
B2 B4 B3 B4 only +y in flow direction
+y

C4 C2
B2 B3
K a,d
forces applied to civil operating condition

weight force of valve

force
FA
location
A
installation (w/o water)
49,1 kN
standstillb
59,3 kN
nominal
59,3 kN
emergency shutdownb,c
59,3 kN
short circuit
59,3 kN
synchronisation failure
59,3 kN
preliminary
B1 B4
FB1x
FB1y
B1
- kN
32,1 kN
290,0 kN
46,0 kN
180,9 kN
33,2 kN
411,4 kN
46,0 kN
180,9 kN
33,2 kN
187,1 kN
46,0 kN 20.10.2020
FB2x - kN 213,8 kN 206,7 kN 303,3 kN 206,7 kN 213,8 kN
strictly for the purpose of erection, operation and maintenance of the subject hydro power plant. Any

B2
C3 C1
This drawing and all other information are produced and provided by Global Hydro Energy Gmbh

FB2y 26,8 kN 38,4 kN 57,3 kN 38,4 kN 57,3 kN 38,4 kN

+x spiral case leg forces

FB3x
B3
- kN 213,8 kN 206,7 kN 303,3 kN 206,7 kN 213,8 kN 2
1
SH
SH
changed valve diameter
changed power cable duct
FB3y 26,8 kN 39,8 kN 52,6 kN 39,8 kN 52,6 kN 39,8 kN
Rev. No. Designed Released Date Released Revision Description
Rev. Nr. Gezeichnet Freigabe Datum Freigegeben Revisions Beschreibung
FB4x - kN 290,0 kN 180,9 kN 411,4 kN 180,9 kN 187,1 kN
B4 Designation
Benennung
System No. (TIS) 9999.99.999.99 Kanten ohne Angabe Material
Werkstoff
FB4y 32,1 kN 47,4 kN 28,5 kN 47,4 kN 28,5 kN 47,4 kN nach DIN ISO 13715

+z FKx - kN -46,5 kN -50,9 kN -46,5 kN -50,9 kN -46,5 kN 9110_355_CLD_Aek_Sibundong_3 Edges without specification
acc. DIN ISO 13715
Raw dimensions
Rohmaße
see drawing
use for another purpose requires our prior written approval.

-0,0 +0,8
draft tube force FKy K 44,1 kN 179,4 kN 177,4 kN 179,4 kN 177,4 kN 179,4 kN 9110_355_EBP_Aek_Sibundong_3 -0,6 +0,0
Material
Rawmaterial standards - Normen Rohmaterial
Dimension Material Definition
Werkstoff Maß-Norm Materialdefinition
FKz - kN -4,3 kN 14,6 kN -4,3 kN 14,6 kN -4,3 kN 2 x FSPH Q=5,7m³/s; HN=86,21m; P=4537kW
in flow direction D EMD - ME0036
hydraulic thrust on anchor wall FD D ±0,0 kN ±1 442,9 kN ±86,1 kN ±2 047,0 kN ±86,1 kN ±89,1 kN
Drawing number
Zeichnungsnummer
Revision Nr.
revision nr. 2 Designed 3D
Gezeichnet 3D
Designed 2D
SH
SH
Date
Datum
Date
20.10.2020
20.10.2020
DIN ISO 5456-2 General Tolerances - Allgemeintoleranzen:
- geomet. product spec. (GPS) acc. DIN EN ISO 286

a) the maximum occurring force at every single position during the present operation is listed maximum absolute force 9110_355_EBP
Status
Gezeichnet 2D
Checked
Geprüft
Released
Datum
Date
Datum
Date
- threads acc. DIN 13
- length & angle acc. DIN ISO 2768-1 m
- geometric tolerances acc. DIN ISO 2768-2 K
b) contains the cases of TIV openas well as TIV closed in operations standstill and emergency shutdown --> the maximal accouring load was considerd per location Status pre-release Freigegeben Datum EN ISO 5459 - welding acc. ISO 13920 - BF
missing dimensions - welding seams acc. ISO 3834-3
c) operation considers a net head pressure factor of 1,5 according 3D-file A B C - welding seams acc. DIN EN ISO 5817 class C
- thermal cutting acc. DIN EN ISO 9013 - 321
d) penstock forces are not considered
Scale
Maßstab 1:1 Weight
Gewicht -,-- kg - molded parts acc. DIN EN ISO 8062-3 DCTG11
Working Step Sheet Sheet Size
© AUTHORSHIP Arbeitsschritt forces Blatt 5/5 Blattgröße A1