10/11/2018

Quality Control System

ASME VIII DIV. 1
App. 10

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Hierarchy

Quality Policy (Level I)

Quality Control Manual (Level II)
Quality Control Procedure (level III)
Work instruction ( Level IV)

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Authority and Responsibility
Organization
Drawing, Design Calculation and specification control
Material control
Examination and inspection program
Correction of nonconformities
Welding
Nondestructive examination
Heat treatment
Calibration of measurement and test equipment
Record retention
Sample form
Inspection of vessel and vessel parts
Inspection of PSV

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Authority and Responsibility

Who is in charge of the QCS

Clear defined Responsibility, Authority of
person performing QC function
Freedom to :
– identify QC problems
– Initiate, recommend and provide solutions

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Organization
To show relationship between:
Management
Engineering
Purchasing
Manufacturing
Construction
Inspection
Quality control
Purpose :
To identify and associate the various groups with the
particular function for which they are responsible

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Drawing, Design Calculation and specification
control

Purpose : To ensure that only the latest document

used in fabrication activities.
Shall have procedure
Register (numbering system, identification etc)
Preparing (by, check by, approved by)
Distribution
Collection
Change (authorized person)
Filling

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Material control
Purpose:
Only the intended material is used in code construction

Shall have procedure:

Ordering:
Purchase Requisition (Qty, Material spec., Req. Doc., Heat treatment, additional
test req. etc)( by, Check, app.)
Purchase Order (by, check, approve by)
Receiving material:
Approved reference doc. (PO)
Identification
Documentation required (MTR, CoC and other additional req. ie. Heat treatment)
Form used
Non conformance material
How to control
Storage
To prevent material from damage
Issuing
Only accepted material can be released for fabrication

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Examination and Inspection program
Purpose:
To identify operation and examination/inspection
required at stages
To ensure all required inspection / examination
are performed

Manufacturing Traveler
To permit AI to determine at what stage and what
kind of inspection to be performed

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Correction of Non Conformities
Purpose:
To ensure that all non conformity found during fabrication
are corrected or eliminate prior to completed component can
be considered to comply with ASME VIII
Steps:
Detection
Handling (identification/tagging to prevent being used)
Reporting (register/recorded)
Disposition (prepare, review and approval)
Implementation
Closing

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Welding
Purpose:
To ensure that all welding conform to the
requirement of ASME IX

Shall consist of :
Welding Material Control/Handling
WPS Qualification
Welder Qualification /control

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Non Destructive Examination
Purpose:
To ensure that all NDE procedure comply with
the requirements of ASME VIII

Shall consist of :
Personnel Qualification
NDE Procedures
Subcontracted NDE

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Heat Treatment

Purpose:
To ensure that heat treatment operation
comply with the requirement

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Calibration of Measurement and Test
Equipment
Purpose:
To ensure that all equipment used for
measurement and test are comply with the
requirements

Equipment for test

Equipment for NDT
Calibration control/record
Withdrawal

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Record Retention
Purpose:
To ensure that Radiograph and MDR are
maintained as required by ASME VIII

Shall consist of :
Kind of Document
Retention time
Maintenance of record

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Sample Form
In detail procedure
Inspection of Vessels and vessel parts
Comply with UG – 91
Availability of QCS
Access for AI

Inspection of PSV