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GUIDANCE ON MEETING EXPECTATIONS OF
EI PROCESS SAFETY MANAGEMENT FRAMEWORK
1st edition
February 2014
Published by
ENERGY INSTITUTE, LONDON
The Energy Institute is a professional membership body incorporated by Royal Charter 2003
Registered charity number 1097899
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The Energy Institute (EI) is the chartered professional membership body for the energy industry, supporting over 19 000 individuals
working in or studying energy and 250 energy companies worldwide. The EI provides learning and networking opportunities to support
professional development, as well as professional recognition and technical and scientific knowledge resources on energy in all its forms
and applications.
The EI’s purpose is to develop and disseminate knowledge, skills and good practice towards a safe, secure and sustainable energy system.
In fulfilling this mission, the EI addresses the depth and breadth of the energy sector, from fuels and fuels distribution to health and safety,
sustainability and the environment. It also informs policy by providing a platform for debate and scientifically-sound information on energy
issues.
It also offers its own Chartered Energy Engineer, Chartered Petroleum Engineer and Chartered Energy Manager titles.
A registered charity, the EI serves society with independence, professionalism and a wealth of expertise in all energy matters.
This publication has been produced as a result of work carried out within the Technical Team of the EI, funded by the EI’s Technical Partners.
The EI’s Technical Work Programme provides industry with cost-effective, value-adding knowledge on key current and future issues
affecting those operating in the energy sector, both in the UK and internationally.
The EI gratefully acknowledges the financial contributions towards the scientific and technical programme
from the following companies
No part of this book may be reproduced by any means, or transmitted or translated into
a machine language without the written permission of the publisher.
The information contained in this publication is provided for general information purposes only. Whilst the Energy Institute and the
contributors have applied reasonable care in developing this publication, no representations or warranties, express or implied, are made
by the Energy Institute or any of the contributors concerning the applicability, suitability, accuracy or completeness of the information
contained herein and the Energy Institute and the contributors accept no responsibility whatsoever for the use of this information. Neither
the Energy Institute nor any of the contributors shall be liable in any way for any liability, loss, cost or damage incurred as a result of the
receipt or use of the information contained herein.
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GUIDANCE ON MEETING EXPECTATIONS OF EI PROCESS SAFETY MANAGEMENT FRAMEWORK
ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
CONTENTS
Page
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Documentation, records and knowledge management . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Expectations for element 7: Documentation, records and knowledge management . 7
Annexes
Annex A References and bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A.1 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A.2 Further resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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GUIDANCE ON MEETING EXPECTATIONS OF EI PROCESS SAFETY MANAGEMENT FRAMEWORK
ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
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GUIDANCE ON MEETING EXPECTATIONS OF EI PROCESS SAFETY MANAGEMENT FRAMEWORK
ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
FOREWORD
Process safety management (PSM) is vital to ensuring safe and continued operations in major accident
hazard (MAH) organisations. However, PSM is a multifaceted process, and a number of high profile
incidents since 2005 have suggested that without a holistic understanding of the various factors
required for effective PSM it can be difficult and inefficient to ensure, and measure, performance.
In 2010 the Energy Institute (EI) published High level framework for process safety management ('PSM
framework'), which aimed to define what PSM should involve. Divided into four focus areas (process
safety leadership, risk identification and assessment, risk management, and review and improvement)
and sub-divided into 20 'elements', it sets out a framework of activities MAH organisations should
undertake to ensure PSM. Each element lists a number of high level activities organisations should
meet (expectations).
Readers implementing the guidance in this publication should be aware of the PSM framework and
the other publications in this series, particularly if they are a manager with oversight of the wider
implementation of PSM.
The information contained in this publication is provided for general information purposes only.
Whilst the EI and the contributors have applied reasonable care in developing this publication, no
representations or warranties, express or implied, are made by the EI or any of the contributors
concerning the applicability, suitability, accuracy or completeness of the information contained herein
and the EI and the contributors accept no responsibility whatsoever for the use of this information.
Neither the EI nor any of the contributors shall be liable in any way for any liability, loss, cost or
damage incurred as a result of the receipt or use of the information contained herein.
Suggested revisions are invited and should be submitted through the Technical Department, Energy
Institute, 61 New Cavendish Street, London, W1G 7AR. e: technical@energyinst.org
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GUIDANCE ON MEETING EXPECTATIONS OF EI PROCESS SAFETY MANAGEMENT FRAMEWORK
ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
ACKNOWLEDGEMENTS
The following additional individuals are acknowledged for commenting on the drafts for consultation
of this series of publications:
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GUIDANCE ON MEETING EXPECTATIONS OF EI PROCESS SAFETY MANAGEMENT FRAMEWORK
ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
1 INTRODUCTION
This guideline sets out good practices for developing and maintaining the required
documentation, records and process knowledge for effective process safety management
(PSM). Accurate records and information are essential to identify, assess and manage health,
safety and environment (HS&E) and process safety risk.
Management should ensure that the information required to support safe operation
is identified, available and up to date.
Element 7 of EI High level framework for process safety management ('PSM framework')
describes eight expectations – arrangements and processes that organisations should (to an
appropriate degree) have in place in order to ensure they are appropriately managing this
aspect of PSM:
'Overview Accurate records and information are essential to identify, assess and
manage HS&E and process safety risk.
Management must ensure that the information required to support safe
operation is identified, available and up to date.
7.1 There are procedures to define, develop and maintain the required
documentation and records necessary to support robust operation and
maintenance of facilities.
7.2 Documentation and records are readily available to those who need to use
them.
7.4 There are procedures to ensure that documentation and records are regularly
reviewed and kept up to date as living systems.
7.6 The required documentation and records include those generated to meet
the requirements of all other EI PSM framework expectations, such as:
−− process design considerations and basis for safe operation;
−− drawings;
−− asset register;
−− equipment records (inspection, testing, maintenance and
modification);
−− equipment specification data;
−− workplace inspection records;
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GUIDANCE ON MEETING EXPECTATIONS OF EI PROCESS SAFETY MANAGEMENT FRAMEWORK
ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
−− work logs;
−− training and competency records;
−− incident investigation reports;
−− occupational health records;
−− operating procedures;
−− environmental authorisations;
−− planning consents;
−− relevant legislation;
−− risk assessments;
−− standards and practices;
−− hazards of materials involved in operations, and
−− product data sheets.
This guideline provides a process, along with guidance, to help organisations meet these
expectations. It also suggests a number of compliance checks and performance measures
(PMs) to measure the extent to which key activities involved in meeting these expectations
have been or are being undertaken.
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GUIDANCE ON MEETING EXPECTATIONS OF EI PROCESS SAFETY MANAGEMENT FRAMEWORK
ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
Figure 1 provides a logical flow diagram for the activities that should be in place to meet the
expectations in element 7, to effectively manage documentation, records and knowledge. It
covers activities (steps) which should be undertaken by the organisation, across three phases:
set-up (preparation to manage the element); operate (management of the element); and
monitor, review and intervene (monitoring and reviewing the management of the element,
and making appropriate interventions if the element is not being managed effectively).
The flow diagram provides an example of the logical arrangement of necessary
activities. The reader should take cues from the arrangement and relationships between
steps when determining the appropriate flow design for their own organisation. The flow
diagram also shows interfaces with other elements, where this element may be dependent
upon activities that are addressed by other elements – e.g. step 2 relies on there being an
effective competence management system in place, as described in Guidance on meeting
expectations of EI Process safety management framework Element 3: Employee selection,
placement and competency, and health assurance.
At specific points in the flow diagram process, PMs are suggested. These PMs are
predominantly leading indicators designed to enable the measurement of the outputs from
the element and the level of operational compliance with the expectations. Suggested PMs
are described further in section 3.
2.1 provides guidance on the actions involved for each step, the deliverables that
should result from those actions, and the frequency at which the step should be undertaken.
It also provides more detailed guidance notes.
These steps have been mapped against element 7 expectations in Annex C. Note
that some expectations are fulfilled through several steps, and some steps help fulfil several
expectations, however all steps should be undertaken. As such, Annex C is for reference
purposes only, to demonstrate that the arrangements outlined in this guideline enable the
organisation to work towards fulfilling the requirements set out in element 7 of the PSM
framework.
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ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
Set-up
01 02 03 04
Identify and appoint Prepare generic list of Prepare list of typical
Ensure competence of
responsible persons; define categories requiring required documentation
appointed responsible
delegated authorities for documentation and and records for each
persons
decision making records identified category
Element
3 06 05
07 16
Changes to: Identify required Initiate periodic review
legislation, and documentation and records and update
industry standards
08
Review available
documentation and 3
Changes to: records against identified
processes,
requirements
assets,
work equipment,
chemicals, and 09
personnel. Plan and schedule
development of required
documentation and records
10
Develop/assemble
required documentation
and records
11
Identify and plan required
communication and training
12
Review and
approve No
Yes 2
14 13 15
Operate Implement required training Update files Communicate changes
6 6
1 17 18 19
4 Performance measurement Performance and Annual review of
and compliance checking compliance trend analysis effectiveness and
5 sustainability of element
arrangements
20
Management review and
Performance
control meetings measures
Monitor, review and intervene
10
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ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
2.1 Descriptions of actions for each step in the logical flow diagram
11
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ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
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ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
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ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
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ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
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ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
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ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
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ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
20
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GUIDANCE ON MEETING EXPECTATIONS OF EI PROCESS SAFETY MANAGEMENT FRAMEWORK
ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
This PM enables management to monitor the implementation and compliance of this element
of the EI PSM framework. It makes use of the EI Process Safety Survey (EIPSS) to enable the
business to carry out a systematic self-assessment of their compliance with the expectations
of element 7.
The EIPSS can be used for a baseline assessment of compliance, which can then
be updated as those responsible close each of the individual identified gaps. In this way
it provides management with an easily developed, continuously updated assessment of
implementation and compliance.
The line manager accountable for implementation should make a corrective
intervention if the actual progress falls below plan. It is likely the required interventions would
be either to adjust priorities to create space to allow this work to be done, to make additional
resource available, or to reset the schedule to reflect what can be achieved realistically with
the assigned resource.
4.0
3.5
3.0
EIPSS rating
2.5
2.0
1.5
1.0
0.5
0.0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
21
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GUIDANCE ON MEETING EXPECTATIONS OF EI PROCESS SAFETY MANAGEMENT FRAMEWORK
ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
100
80
Number
60
40
20
0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
22
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ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
This PM enables management to monitor the number of documents and records that are
overdue for review and update, tracking the number that are overdue for less than three
months and the number that are overdue by more than three months.
The graphical representation of this PM is likely to be supplemented by a listing of the
overdue documents and records, together with the responsible line manager in each case.
The accountable line manager should make an intervention if there are any
documents and records which are overdue for review and update. It is likely the required
intervention would be either to adjust priorities to create space to allow this work to be
done, to make additional resource available, or to reset the schedule to reflect what can be
achieved realistically with the assigned resource.
Table 4 Documents and records overdue for review and update – PM overview
5
No. overdue
0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
23
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ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
5
4
3
2
1
0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
24
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ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
5
No. overdue
0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
25
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ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
This PM enables management to monitor the trend of the number of times a failure of
some aspect of element 7 is identified as a root cause of an incident (Guidance on meeting
expectations of EI Process safety management framework Element 19: Incident reporting and
investigation provides guidance on how root causes should be aligned to failures of EI PSM
framework elements). This information should assist line managers to understand whether
their arrangements for meeting the expectations of element 7 are achieving the required
outcome.
A constant or increasing number of root causes associated with a failure of this
element would indicate that there is a need to review the effectiveness of the arrangements
and their implementation.
12
10
No. of incidents
0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Incidents Serious incidents Very serious incidents
26
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ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
ANNEX A
REFERENCES AND BIBLIOGRAPHY
A.1 References
Description Step
HSE Developing process safety indicators, A step-by-step guide for the 17, 18
chemical and major hazard industries, HSG254,
http://books.hse.gov.uk/hse/public/saleproduct.
jsf?catalogueCode=9780717661800
HSE HSE website documentation, 07
http://www.hse.gov.uk/comah/sragtech/docs.htm
27
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GUIDANCE ON MEETING EXPECTATIONS OF EI PROCESS SAFETY MANAGEMENT FRAMEWORK
ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
ANNEX B
GLOSSARY OF ACRONYMS AND ABBREVIATIONS
BU business unit
EIPSS Energy Institute Process Safety Survey
HSE Health and Safety Executive
HS&E health, safety and environment
MAH major accident hazard
PM performance measure
PSC process safety committee
PSM process safety management
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IMPORTANT: This document is subject to a licence agreement issued by the Energy Institute, London, UK. It may only be used in accordance with the licence terms and conditions. It must not be forwarded to, or stored, or accessed by, any unauthorised user. Enquiries: e:pubs@energyinst.org t:
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ANNEX C
Mapping of steps to EI PSM framework
risk assessments;
cont.
7.6
7.7
7.8
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GUIDANCE ON MEETING EXPECTATIONS OF EI PROCESS SAFETY MANAGEMENT FRAMEWORK
ELEMENT 7: DOCUMENTATION, RECORDS AND KNOWLEDGE MANAGEMENT
ANNEX D
EXAMPLE REPORT TEMPLATE: MANAGEMENT AND
sUPERVISORY FIELD OBSERVATION
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IMPORTANT: This document is subject to a licence agreement issued by the Energy Institute, London, UK. It may only be used in accordance with the licence terms and conditions. It must not be forwarded to, or stored, or accessed by, any unauthorised user. Enquiries: e:pubs@energyinst.org t:
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This publication has been produced as a result of
work carried out within the Technical Team of the
Energy Institute (EI), funded by the EI’s Technical
Partners and other stakeholders. The EI’s Technical
Work Programme provides industry with cost
effective, value adding knowledge on key current
and future issues affecting those operating in the
Energy Institute energy sector, both in the UK and beyond.
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IMPORTANT: This document is subject to a licence agreement issued by the Energy Institute, London, UK. It may only be used in accordance with the licence terms and conditions. It must not be forwarded to, or stored, or accessed by, any unauthorised user. Enquiries: e:pubs@energyinst.org t:
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